Skip to main content

CAT + Caterpillar CB-335E Vibratory Compactor Service Repair Manual

Page 1


Note: Use Bookmarks panel to navigate

Product: VIBRATORY COMPACTOR

Model: CB-335E VIBRATORY COMPACTOR C5F

Configuration: CB-334E,CB-335E Vibratory Compactor C5F00001-UP (MACHINE) POWERED BY 3024C Engine

Disassembly and Assembly

CB-334E and CB-335E Vibratory Compactors Engine Supplement

Media Number -KENR3683-00

Publication Date -01/07/2004

Alternator - Remove and Install

SMCS - 1405-010

Removal Procedure

1. Open the engine hood.

Date Updated -23/07/2004

i02161439

Note: Put identification marks on all of the wires for installation purposes.

Illustration 1

2. Disconnect negative battery cable (1) .

g00615457

Illustration 2

3. Remove bolts (2) and guard (3) .

g01079237

Illustration 3

g00620482

4. Disconnect harness assemblies (4) and (5) from alternator (6) .

Illustration 4

g01079313

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK

For some reason if link does not work download this pdf and then click

5. Loosen bolt (7). Move alternator (6) toward the engine in order to release the tension on belt (9). Remove bolt (7) from alternator (6) .

6. Remove belt (9) from the alternator pulley.

Note: It may be necessary to remove bolt (11), which fastens tensioner (8), in order to remove belt (9) .

7. Remove bolt (10). Remove alternator (6) from the alternator mounting bracket.

Installation Procedure

Illustration 5

g01079313

1. Position alternator (6) on the alternator mounting bracket. Install bolt (10). Do not tighten bolt (10) at this time.

2. Install belt (9) on the alternator pulley.

3. Install tensioner (8) and bolt (11). Install bolt (7). Do not tighten bolt (7) at this time.

4. Adjust the belt tension. Refer to Operation and Maintenance Manual for the correct procedure.

5. Tighten bolt (7) and bolt (10) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).

Illustration 6

6. Connect harness assemblies (4) and (5) to alternator (6) .

Illustration 7

7. Install guard (3) and bolts (2) .

g01079237

Illustration 8

8. Connect negative battery cable (1) .

g00615457

g00620482

9. Close the engine hood.

Network For SIS Licensees. Mon Dec 9 00:47:11 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CB-335E VIBRATORY COMPACTOR C5F

Configuration: CB-334E,CB-335E Vibratory Compactor C5F00001-UP (MACHINE) POWERED BY 3024C Engine

Disassembly and Assembly

CB-334E and CB-335E Vibratory Compactors Engine Supplement

Media Number -KENR3683-00

Publication Date -01/07/2004

Electric Starting Motor - Remove and Install

SMCS - 1453-010

Removal Procedure

1. Open the engine hood.

Note: Put identification marks on all wires for installation purposes.

Illustration 1 g00615457

2. Disconnect negative battery cable (1) .

Date Updated -23/07/2004

i02119423

2

3. Disconnect electrical connector (2) .

4. Disconnect cable assembly (4) .

5. Remove bolts (3) and remove electric starting motor (5) .

Installation Procedure

3

1. Position electric starting motor (5) and install bolts (3) .

2. Connect cable assembly (4) .

3. Connect electrical connector (2) .

Illustration
g00615324
Illustration
g00615324

4. Connect negative battery cable (1) .

5. Close the engine hood.

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Mon Dec 9 00:47:39 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CB-335E VIBRATORY COMPACTOR C5F

Configuration: CB-334E,CB-335E Vibratory Compactor C5F00001-UP (MACHINE) POWERED BY 3024C Engine

Disassembly and Assembly

CB-334E and CB-335E Vibratory Compactors Engine Supplement

Media Number -KENR3683-00 Publication Date -01/07/2004 Date Updated -23/07/2004

Engine - Install

SMCS - 1000-012

Installation Procedure

Table 1

Required Tools

Illustration 1 g01081863

1. Attach a suitable lifting device and Tooling (A) to engine (33). Install the engine in the machine and bolts (37) on both sides of the engine. The weight of the engine is approximately 333 kg (735 lb).

i02125781

Illustration 2

g01081775

2. Install support bracket (35), bolts (34), and bolt (37) .

Illustration 3

g01081774

3. Remove the suitable lifting device and Tooling (A) from engine (33) .

Illustration 4

g01081757

4. Reposition bracket (31) and install bolts (30). Remove the suitable blocking from piston pump (32) .

Illustration 5

5. Connect hose (29) and tighten clamp (28) .

Illustration 6

6. Reposition cable assembly (23) and tighten jam nut (25) .

7. Install bracket (27) and bolt (26) .

g01081756
g01081705

7

8. Reposition cable assembly (23) and install bolt (24) .

8

9. Reposition harness assembly (19) and install clamp (20) and the bolt.

10. Connect hose (22) and tighten clamp (21) .

9

Illustration
g01081703
Illustration
g01081702
Illustration
g01081690

11.

.

Reposition harness assembly (19). Connect harness assembly (18)
Illustration 10
g01081362
12. Connect harness assembly (17) .
Illustration 11
g01081359
13. Reposition harness assembly (16) and install clamps (15). Connect harness assemblies (14) .

Illustration 12

g01081507

14. Connect harness assemblies (12) on alternator (13) .

Illustration 13

g01081505

15. Connect cable assemblies (10) on electric starting motor (11) .

Illustration 14

g01081357

16. Install the gasket, exhaust pipe (9) and bolts (8) .

17. Connect hose (6) on the engine and tighten clamp (7) .

18. Connect hose (5) on the engine and tighten clamp (4) .

Install guard (3) and bolts

Illustration 15
g01081146
Illustration 16
g01081143
19.
(2) .
Illustration 17
g00610382

20. Connect battery ground cable (1) on the battery and tighten the clamp.

21. Fill the engine and the radiator with coolant. Refer to Operation and Maintenance Manual for the correct procedure.

End By: Install the engine hood. Refer to Disassembly and Assembly, "Engine Hood - Remove and Install". Copyright 1993 - 2024 Caterpillar Inc.

Product: VIBRATORY COMPACTOR

Model: CB-335E VIBRATORY COMPACTOR C5F

Configuration: CB-334E,CB-335E Vibratory Compactor C5F00001-UP (MACHINE) POWERED BY 3024C Engine

Disassembly and Assembly

CB-334E and CB-335E Vibratory Compactors Engine Supplement

Media Number -KENR3683-00 Publication Date -01/07/2004 Date Updated -23/07/2004

Engine - Remove

SMCS - 1000-011

Removal Procedure Table 1

Required Tools

Start By:

A. Remove the engine hood. Refer to Disassembly and Assembly, "Engine Hood - Remove and Install".

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.

At operating temperature, the engine coolant is hot and under pressure.

Steam can cause personal injury.

Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.

Remove the cooling system pressure cap slowly to relieve pressure.

i02120377

Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.

NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This will help to prevent fluid loss and this will help to keep contaminants from entering the system.

1. Use the petcock and drain hose that is located on the radiator to drain coolant from the radiator and the engine into a suitable container. Refer to Operation and Maintenance Manual for the correct procedure.

Illustration 1

g00610382

2. Loosen the clamp and disconnect battery ground (1) .

2

3

4

Illustration
g01081143
3. Remove bolts (2) and guard (3) .
Illustration
g01081146
4. Loosen clamp (4) and disconnect hose (5) from the engine.
5. Loosen clamp (7) and disconnect hose (6) from the engine.
Illustration
g01081357

6. Remove bolts (8) and the gasket. Move exhaust pipe (9) away from the engine.

5

7. Disconnect cable assemblies (10) from electric starting motor (11) .

6

8. Disconnect harness assemblies (12) from alternator (13) .

Illustration
g01081505
Illustration
g01081507

Illustration 7 g01081359

9. Disconnect harness assemblies (14). Remove clamps (15) and move harness assembly (16) out of the way.

Illustration 8

g01081362

10. Disconnect harness assembly (17) from the fuel shutoff solenoid.

Illustration 9

11. Disconnect harness assembly (18) and move harness assembly (19) out of the way.

g01081690

12. Loosen clamp (21) and disconnect hose (22) .

13. Remove the bolt and clamp (20) from the engine. Move harness assembly (19) out of the way.

14. Remove bolt (24) from cable assembly (23) .

Illustration 10
g01081702
Illustration 11
g01081703

Illustration 12 g01081705

15. Remove bolt (26) and bracket (27) from the engine.

16. Loosen jam nut (25) and move cable assembly (23) out of the way.

13

17. Loosen clamp (28) and disconnect hose (29) from the fuel pump.

14

18. Install suitable blocking under piston pump (32). Remove bolts (30) and move bracket (31) out of the way.

Illustration
g01081756
Illustration
g01081757

Illustration 15

g01081774

19. Attach a suitable lifting device and Tooling (A) to engine (33), as shown.

Illustration 16

g01081775

20. Remove bolt (36), bolts (34), and support bracket (35) .

Illustration 17

g01081863

21. Remove bolts (37) from both sides of engine (33). Remove the engine from the machine. The weight of the machine is approximately 333 kg (735 lb).

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Mon Dec 9 00:51:53 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CB-335E VIBRATORY COMPACTOR C5F

Configuration: CB-334E,CB-335E Vibratory Compactor C5F00001-UP (MACHINE) POWERED BY 3024C Engine

Disassembly and Assembly

CB-334E and CB-335E Vibratory Compactors Engine Supplement

Media Number -KENR3683-00

Publication Date -01/07/2004

Date Updated -23/07/2004

Engine Flexible Mounting - Remove and Install

SMCS - 1152-010

Removal Procedure

Start By:

A. Remove the engine. Refer to Disassembly and Assembly, "Engine - Remove".

Illustration 1

g00621567

1. Remove bolts (3) and remove nylon flange (1) from flywheel (2) .

Installation Procedure

i02120337

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK

For some reason if link does not work download this pdf and then click

Turn static files into dynamic content formats.

Create a flipbook
CAT + Caterpillar CB-335E Vibratory Compactor Service Repair Manual by Heavy Equipment Manual - Issuu