Product:TRUCKENGINE
Model:C7TRUCKENGINEC7S
Configuration:C7On-highwayEngineC7S00001-UP
OperationandMaintenanceManual
CaterpillarOn-HighwayDieselEngineFluidsRecommendations
MediaNumber-SEBU6385-08PublicationDate-01/11/2009DateUpdated-01/12/2009
S·O·SServicesCoolantAnalysis
NOTICE
Thepreferredmethodforobtainingarepresentativecoolant sampleistodrawasamplefromacoolantsamplingvalvethat islocatedatapointwherecoolantisflowingfreely.Donottake samplesfromanycoolingsystemdrainvalves.
Ifnosuitablecoolantsamplingvalveisavailableandtheuseof avacuumsamplingpumpisrequired,donotusethesame vacuumsamplingpumpforextractingoilsamplesthatisused forextractingcoolantsamples.Donotdrawasamplefromthe coolantoverflowtankasitwillnotberepresentativeofthe coolantinthesystem.
Asmallresidueofeithertypesamplemayremaininthepump andmaycauseafalsepositiveanalysisforthesamplebeing taken.
Alwaysuseaseparatepumpforoilsamplingandaseparate pumpforcoolantsampling.
FriJan2722:53:48UTC+05302023
This is the sample of the manual if you need complete manual Click Here to download
Product:TRUCKENGINE
Model:C7TRUCKENGINEC7S
Configuration:C7On-highwayEngineC7S00001-UP
OperationandMaintenanceManual
CaterpillarOn-HighwayDieselEngineFluidsRecommendations
MediaNumber-SEBU6385-08PublicationDate-01/11/2009DateUpdated-01/12/2009
CommercialHeavy-DutyCoolant/AntifreezeandSCA (SupplementalCoolantAdditive)
SMCS-
NOTICE
Catdoesnotwarrantthequalityorperformanceofnon-Cat fluids.
NOTICE
DoNOTmixbrandsortypesofSCA.DoNOTmixSCAsand extenders.
Failuretofollowtherecommendationscanresultinshortened coolingsystemcomponentlife.
NOTICE
UseOnlyApprovedSCAs.Conventionalcoolantsrequirethe maintenanceadditionofSCAthroughouttheirexpectedlife.Do NOTuseanSCAwithacoolantunlessspecificallyapprovedby thecoolantsupplierforusewiththeircoolant.Itisthe
i06969834
responsibilityofthecoolantmanufacturertoensure compatibilityandacceptableperformance.
Failuretofollowtherecommendationscanresultinshortened coolingsystemcomponentlife.
TechnicalRequirementsforCommercialDieselEngineAntifreezeCoolants
Product:TRUCKENGINE
Model:C7TRUCKENGINEC7S
Configuration:C7On-highwayEngineC7S00001-UP
OperationandMaintenanceManual
CaterpillarOn-HighwayDieselEngineFluidsRecommendations
MediaNumber-SEBU6385-08PublicationDate-01/11/2009DateUpdated-01/12/2009
ConventionalCoolant/AntifreezeCoolingSystemMaintenance
SMCS-
NOTICE
CaterpillardoesnotwarrantthequalityorperformanceofnonCaterpillarfluids.
NOTICE
DoNOTmixbrandsortypesofSCA.DoNOTmixSCAsand extenders.
Failuretofollowtherecommendationscanresultinshortened coolingsystemcomponentlife.
NOTICE
UseOnlyApprovedSCAs.Conventionalcoolantsrequirethe maintenanceadditionofSCAthroughouttheirexpectedlife.Do NOTuseanSCAwithacoolantunlessspecificallyapprovedby thecoolantsupplierforusewiththeircoolant.Itisthe
Note:
responsibilityofthecoolantmanufacturertoensure compatibilityandacceptableperformance.
Failuretofollowtherecommendationscanresultinshortened coolingsystemcomponentlife.
Note: NOTICE
Neveroperateanenginewithoutwatertemperatureregulators inthecoolingsystem.Watertemperatureregulatorshelpto maintaintheenginecoolantattheproperoperating temperature.Coolingsystemproblemscandevelopwithout watertemperatureregulators.
Note: 245-5829
Note:
CaterpillarSCARequirements forHeavy-Duty Coolant/Antifreeze
CoolingSystemCapacityInitialFill(1)
20120kilometers (12500miles)or
IntervalsforPMLevel 1(2)(3)
Spin-onElementat 20120kilometers (12500miles)orat
IntervalsforPMLevel1(2) (3)
Note:
CatLiquidSCA(1)
PartNumberSizeofContainer
CoolingSystemswithLargerCapacities
AddingtheSCAtoConventionalCoolant/AntifreezeattheInitialFill
Note:
Note:
Note:
Note:
EquationforAddingtheCatSCAtoConventionalCoolant/AntifreezeattheInitialFill
ExampleoftheEquationforAddingtheCatSCAtoConventionalCoolant/AntifreezeattheInitial Fill
Note: ExampleOfTheEquationForAddingTheCatSCAToConventionalCoolant/AntifreezeFor
FriJan2722:52:46UTC+05302023
Product:TRUCKENGINE
Model:C7TRUCKENGINEC7S
Configuration:C7On-highwayEngineC7S00001-UP
FriJan2722:52:32UTC+05302023
Product:TRUCKENGINE
Model:C7TRUCKENGINEC7S
Configuration:C7On-highwayEngineC7S00001-UP
OperationandMaintenanceManual
CaterpillarOn-HighwayDieselEngineFluidsRecommendations
MediaNumber-SEBU6385-08PublicationDate-01/11/2009DateUpdated-01/12/2009
SMCS-
Note:
Note: Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriJan2722:52:20UTC+05302023
Product:TRUCKENGINE
Model:C7TRUCKENGINEC7S
Configuration:C7On-highwayEngineC7S00001-UP
OperationandMaintenanceManual
CaterpillarOn-HighwayDieselEngineFluidsRecommendations
MediaNumber-SEBU6385-08PublicationDate-01/11/2009DateUpdated-01/12/2009
ExtendedLifeCoolantCoolingSystemMaintenance
SMCS-
ProperAdditionstotheCatELC(ExtendedLifeCoolant)
NOTICE
UseonlyCatproductsorcommercialproductsthathave passedtheCaterpillarEC-1specificationforpre-mixedor concentratedcoolants.
UseonlyCatELCExtenderwithCatELC.
DoNOTuseconventionalSCAwithCatELC.MixingCatELC withconventionalcoolantsand/orconventionalSCAreduces theCatELCservicelife.
DoNOTmixbrandsortypesofcoolant.DoNOTmixbrandsor typesofSCAand/orbrandsortypesofextenders.Different brandsortypesmayusedifferentadditivepackagestomeet thecoolingsystemrequirements.Differentbrandsortypesmay notbecompatible.
Donotmixbrandsortypesofcoolantswithdifferentbrandsor typesofSCAorextender.CatExtenderiscompatiblewithCat ELC.IfusingnonCatEC-1coolant,refertothecoolant manufacturerforinformationonacompatibleextender.
Failuretofollowtherecommendationscanreducecooling systemcomponentlifeunlessappropriatecorrectiveactionis performed.
NOTICE
Donotuseaconventionalcoolanttotop-offacoolingsystem thatisfilledwithCatELC.
DonotuseconventionalSCA.OnlyuseCatELCExtenderin coolingsystemsthatarefilledwithCatELC.
245-5829
NOTICE
WhenusingCatELC,donotuseconventionalSCAs,or,if equipped,SCAmaintenanceelements.InordertoavoidSCA contaminationofaCatELCsystem,removetheSCAelement baseandplugofforbypassthecoolantlines.
ChangingtoCatELC
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjustingand repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.
RefertoSpecialPublication,NENG2500,"CaterpillarDealer ServiceToolCatalog"andtoSpecialPublication,PECJ0003, "CatShopSuppliesandTools"fortoolsandsuppliessuitable tocollectandcontainfluidsonCaterpillarproducts.
Disposeofallfluidsaccordingtoapplicableregulationsand mandates.
NOTICE
DonotleaveanemptySCAmaintenanceelementonasystem thatisfilledwithCatELC.
Theelementhousingmaycorrodeandleakcausinganengine failure.
RemovetheSCAelementbaseandplugofforby-passthe coolantlines.
Note: 5P-3413
NOTICE
Improperorincompleterinsingofthecoolingsystemcanresult indamagetocopperandothermetalcomponents.
Toavoiddamagetothecoolingsystem,makesureto completelyflushthecoolingsystemwithclearwater.Continue toflushthesystemuntilallsignsofthecleaningagentare gone.
NOTICE
Thecoolingsystemcleanermustbethoroughlyflushedfrom thecoolingsystem.Coolingsystemcleanerthatisleftinthe systemwillcontaminatethecoolant.Thecleanermayalso corrodethecoolingsystem.
Note:
CatELCCoolingSystemContamination
NOTICE
MixingotherproductswithCatELCreducestheeffectiveness oftheCatELCandshortenstheCatELCservicelife.Useonly CatELCExtenderwithCatELC.Failuretofollowthese recommendationscanresultinshortenedcoolingsystem componentlife.
NOTICE
DoNotMixBrandsand/orTypesofProducts.
MixingotherproductswithCatELCreducestheeffectiveness oftheCatELCandshortenstheCatELCservicelife.Useonly Catproductsorcommercialproductsthathavepassedthe CaterpillarEC-1specificationforpremixedorconcentrate coolants,andthathavealsopassedtheadditional requirementsforEC-1asfoundinthecoolantsectionofthis SpecialPublication.UseonlyCatELCExtenderwithCatELC. DoNOTmixbrandsortypesofcoolants.DoNOTmixbrandsor typesofSCA.DoNOTmixbrandsortypesofextenders.Do NOTmixSCAsandextenders.
Failuretofollowtheserecommendationscanresultin shortenedcoolingsystemcomponentlife.
NOTICE
UseOnlyApprovedSCAsandExtenders.
ConventionalcoolantsrequirethemaintenanceadditionofSCA throughouttheirexpectedlife.DoNOTuseanSCAwitha coolantunlessspecificallyapprovedbythecoolantsupplierfor usewiththeircoolant.Itistheresponsibilityofthecoolant manufacturertoensurecompatibilityandacceptable performance.
Inordertoensureexpectedperformance,EC-1coolantsrequire theonetimemaintenanceadditionofanextenderatcoolant servicemid-life.DoNOTuseanextenderwithacoolantunless theextenderhasbeenspecificallyapprovedforusebythe coolantmanufacturerforusewiththecoolant.Itisthe responsibilityofthecoolantmanufacturertoensure compatibilityandacceptableperformance.
Failuretofollowtheserecommendationscanresultin shortenedcoolingsystemcomponentlife.
NOTICE
CaterpillardoesnotwarrantthequalityorperformanceofnonCaterpillarfluids.
Note:
Note: Note:
NOTICE
Becauseoftheongoingcommitmenttoimproveengine performanceandlife,Caterpillarplacesthefollowingadditional requirementsonEC-1coolantsthatwillbeusedinmostCat dieselenginecoolingsystemsinordertoensureoptimal protection:
-OrganicAdditiveTechnology(OAT)basedonacombination ofamonocarboxylicacidandadicarboxylicacid
-Phosphate,borateandsilicatefree
-Minimumtypicaltolyltriazolelevelof900ppmfornew coolants
-Minimumtypicalnitritelevelof500ppminnewcoolants
-Theonetimeadditionofanextenderatin-servicecoolantmidlifeinordertomaintainthecoolantnitritelevelbetween300–600ppm
NOTICE
InordertobemarketedasaproductthatmeetsCaterpillarEC1,allCaterpillarEC-1specificationrequirementsmustbemet, including,butnotlimitedtothefollowing:
-PhysicalandChemicalProperties
-CompatibilityCharacteristics
-BenchTesting
-FieldTesting(Includingusingtherequiredradiatortypes, usingtherequiredminimumfieldtestduration,usingthe requiredminimumnumberofdieselengines,andusingthe requiredCatdieselenginemodelsoftherequiredminimum powerrating.)
Copyright1993-2023CaterpillarInc.
AllRightsReserved. PrivateNetworkForSISLicensees.
FriJan2722:52:06UTC+05302023
This is the sample of the manual if you need complete manual Click Here to download