CAT + Caterpillar BH160 Backhoe Operation & Maintenance Manual by Heavy Equipment Manual

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsthatcanbedifferentfromyour worktool.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour worktoolwhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machinethatyourworktoolisinstalledon.

Wheneveraquestionarisesregardingyourworktool,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofsafetysignsandlabelsusedontheworktool.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthisworktool.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,worktool controls,transportationandtowinginformation.

s00272057

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingtheworktool.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeoftheworktoolanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyserviceintervals.Itemswithoutspecificintervalsarelistedunderthewhenrequired interval.Itemsinthemaintenanceintervalsschedulearereferencedtodetailedinstructionsthat follow.

MaintenanceIntervals

Calendarintervalsshown(daily,weekly,monthly,etc)canbeusedinsteadofservicehourmeter intervalsiftheyprovidemoreconvenientservicingschedulesandapproximatetheindicated servicehourmeterreading.Recommendedserviceshouldalwaysbeperformedattheintervalthat occursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalsschedulemightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

TueOct510:34:26UTC+05302021

This is the sample of the manual if you need complete manual Click Here to download

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017 i02580831

Backhoe-Lubricate

SMCS-5105-086-BD;5362-086-BD;6501-086-BD;6502-086-BD;6507-086-BD;6513-086BD

Illustration2g01201937

Illustration3g01296765

Illustration4g01292643

Illustration5g01292655

Applylubricanttothefollowinggreasefittings:

•theheadendoftheboomcylinder(1)

•theheadendofthestickcylinder(2)

•therodendofthestickcylinder(3)

•theheadendofthebucketcylinder(4)

•therodendoftheboomcylinder(5)

•theboompivot(6)

•thepivotpins(7)

•therodendofthebucketcylinder(8)

•thebucketpin(9)

•theswingcylinders(10)

•theswingframepin(11)

•thestickpivotpin(12)

•thenotchesontheconsolelock(13)

TueOct510:43:31UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

BucketTeeth-Inspect/Replace

SMCS-6822-040;6822-510

Personalinjuryordeathcanresultfrombucketfalling. Blockthebucketbeforechangingbucketcuttingedges.

1.Raisethebucket.Placeablockunderthebucket.

2.Lowerthebuckettotheblocking.

Donotblockupthebuckettoohigh.Blockupthebucketsothatthebucketishighenough toremovethecuttingedgesandtheendbits.

3.Removetheboltsforthebucketteethandremovetheteeth.

4.Cleanthecontactsurfacesandinstallnewteeth.

5.Installthebolts.Tightentheboltstothespecifiedtorque.RefertoOperationand MaintenanceManual,"TorquesforGroundEngagingToolBolts".

6.Removeanyworncuttingedgeandreplacethecuttingedge.

7.Raisethebucket.Removetheblocks.

8.Lowerthebuckettotheground.

9.Afterafewhoursofoperation,checktheboltsforpropertorque.

i02438938

TueOct510:43:40UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

MaintenanceIntervalSchedule

SMCS-6700-041-KH;7519

i07245901

Ensurethatallsafetyinformation,warnings,andinstructionsarereadandunderstoodbeforeany operationoranymaintenanceproceduresareperformed.

Theuserisresponsiblefortheperformanceofmaintenance,includingalladjustments,theuseof properlubricants,fluids,filters,andthereplacementofcomponentsduetonormalwearandaging. Failuretoadheretopropermaintenanceintervalsandproceduresmayresultindiminished performanceoftheproductand/oracceleratedwearofcomponents.

Usemileage,fuelconsumption,servicehours,orcalendartime,WHICHEVEROCCURSFIRST, inordertodeterminethemaintenanceintervals.Productsthatoperateinsevereoperating conditionsmayrequiremorefrequentmaintenance.

Note:Beforeeachconsecutiveintervalisperformed,allmaintenancefromthepreviousinterval mustbeperformed.

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

QuickCoupler-Clean-IfEquipped

SMCS-6129-070

TwoLockingPins

1.Removethelockassemblyontheleftsideandtherightsidefromthequickcouplerby removingthebolts(1).

2.Cleanthepin(2)thatispartofeachlockassembly.

3.Cleanoutthebore(3)oneithersideofthecoupler.

4.Applygreasetobothpins(2).

i02297515

5.Insertthelockassemblyintothelefthandsidebore(4)andthenfingertightenthebolt(1).

6.Insertthelockassemblyintotherighthandsidebore(3)andthenfingertightenthebolt(1).

7.Securethelockassembliesintheretractedpositions.

8.Tightenthebolts(1).

OneLockingPin

Illustration2g01155173

1.Removethepin(1)ontheleftsideofthequickcoupler.

2.Removethesafetypin(2)fromtherightsideofthequickcoupler.

3.Cleanthesafetypin(2).

4.Cleanoutthebore(3)oneithersideofthecoupler.

5.Applygreasetothesafetypin(2).

RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFliudRecommendations" formoreinformationabouttheselectionofgrease.

6.Insertthesafetypin(2)intotheboreontherightside(3).

7.Insertthepin(1)intothesafetypinontheleftsideofthequickcoupler.

TueOct510:43:52UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

QuickCoupler-Lubricate-IfEquipped

SMCS-6129-086

1.Lowerallworktoolstotheground.

2.Wipeoffthefittingsbeforeyoulubricatethefitting.

Illustration1g01167510

Typicalexample

3.Applygreasetothefittingsofthequickcoupler.

i02973110

Illustration2g01167518

Typicalexample

4.Applygreasetotheexternalsurfaceofthepininthelockassembly.

Note:Thelockassemblymaybelocatedonthesideofthecouplerorlocatedontherearof thecoupler.

5.Checktheoverallconditionofthequickcoupler.Lookforthefollowingconditions:loose bolts,wornparts,brokenparts,missingpartsanddamagedparts.Makeanynecessary repairs.

TueOct510:44:04UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

i01828834

WeldingonMachinesandEngineswithElectronicControls

SMCS-6700-KH

Properweldingproceduresarenecessaryinordertoavoiddamagetotheelectroniccontrolsandto thebearings.Thefollowingstepsshouldbefollowedinordertoweldonamachineoranengine withelectroniccontrols.

Note:Ifyouareweldingonaworktool,removetheworktoolfromthehostmachinebefore welding.

1.Turnofftheengine.

2.TurnthebatterydisconnectswitchtotheOFFposition.Ifthereisnobatterydisconnect switch,removethenegativebatterycableatthebattery.

3.Clampthegroundcablefromtheweldertothecomponentthatwillbewelded.Placethe clampascloseaspossibletotheweld.Makesurethattheelectricalpathfromtheground cabletothecomponentdoesnotgothroughanybearing.Usethisprocedureinorderto reducethepossibilityofdamagetothefollowingcomponents:

Bearingsofthedrivetrain

Hydrauliccomponents

Electricalcomponents

Othercomponentsofthemachine

DoNOTuseelectricalcomponents(ECMorECMsensors)or electroniccomponentgroundingpointsforgroundingthewelder.

4.Protectanywiringharnessesfromthedebriswhichiscreatedfromwelding.Protectany wiringharnessesfromthesplatterwhichiscreatedfromwelding.

5.Usestandardweldingproceduresinordertoweldthematerialstogether.

TueOct510:43:05UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

i02596265

BackhoeControl

SMCS-6504

BackhoeBoom Illustration1g01299512

Note:Thestabilizersshouldbeinthefulldownpositionwhentheboomisswinging90degreesto eitherside.

BoomLower(1)-Movethe levertothispositioninorder tolowertheboom.

BoomRaise(2)-Movethe levertothispositioninorder toraisetheboom.

SwingLeft(3)-Movetheleverto thispositioninordertoswingthe boomtotheleft.

SwingRight(4)-Movetheleverto thispositioninordertoswingthe boomtotheright.

Hold(5)-Movethelevertothispositioninordertostopthemovementoftheboom.Thelever willreturntotheHoldpositioniftheleverisreleasedfromanyotherposition.

BackhoeStickandBucket

StickOut(6)-Movethe levertothispositioninorder tomovethestickoutward.

StickIn(7)-Movethelever tothispositioninorderto movethestickinward.

BucketLoad(8)-Movethe levertothispositioninorder todigwiththebucket.

BucketDump(9)-Movethe levertothispositioninorder toemptythebucket.

Hold(10)-Movethelevertothispositioninordertostopthemovementofthestick.Thelever willreturntotheHoldpositioniftheleverisreleasedfromanyotherposition.

TueOct510:39:17UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

DailyInspection

SMCS-6700-KH

NOTICE

Accumulatedgreaseandoilonaworktoolisafirehazard. Removedebriswithsteamcleaningorhighpressurewateratanytime asignificantquantityofoilisspilledontheworktool.

Avoiddirectinghighpressurewatersprayatthebottomofthecontrol valves.Avoiddirectinghighpressurewatersprayatthejoystickboots onthetopofthecontrolvalves.

i02589884

Personalinjuryordeathcanresultfromimproperlycheckingforaleak. Alwaysuseaboardorcardboardwhencheckingforaleak.Escaping airorfluidunderpressure,evenapin-holesizeleak,canpenetratebody tissuecausingseriousinjury,andpossibledeath.

Iffluidisinjectedintoyourskin,itmustbetreatedimmediatelybya doctorfamiliarwiththistypeofinjury.

Note:Watchcloselyforleaks.Useaboardorapieceofcardboardwhenyoucheckforaleak.Ifa leakisobserved,findthesourceoftheleakandcorrecttheleak.Ifaleakissuspectedoraleakis observed,checkthehydraulicfluidlevelforthehostmachinemorefrequently.

Illustration1g01299316

•Inspectthesideshiftframe(1)forwear.

•Inspectthehydrauliccylinders(2)fordamageorleakage.

•Inspectthepinsfortheworktoolcoupler(3)fordamage.

•Inspectthebucketandthebucketteeth(4)fordamageorwear.

•Inspectalllinkages(5)forwear.

•Inspectthestabilizers(6)forwearand/ordamage.

•Inspectthehydraulicsystemforleaks.

Makethenecessaryrepairsbeforeoperatingthebackhoe.

TueOct510:38:33UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

EquipmentLoweringwithEngineStopped

SMCS-6700

Personalinjuryordeathcanresultfromaworktoolfalling.

Keeppersonnelawayfromthefrontofthemachinewhenloweringthe worktool.

Beforeloweringanyequipmentwiththeenginestopped,cleartheareaaroundtheequipmentof allpersonnel.Theprocedurewillvarywiththetypeofequipmentthatislowered.Keepinmind thatmostsystemsuseahighpressurefluidorairinordertoraiseorlowertheequipment.The procedurewillcausehighpressureair,hydraulicfluid,orsomeothermediatobereleasedinorder tolowertheequipment.Wearappropriatepersonalprotectiveequipmentandfollowthe establishedprocedureintheOperationandMaintenanceManual,"EquipmentLoweringwith EngineStopped"intheOperationSectionofthemanual.

Iftheloaderarmsmustbelowered,usetheprocedurethatisexplainedintheOperationand MaintenanceManual,"EquipmentLoweringwithEngineStopped"intheOperationSectionofthe hostmachine.

LoweringtheBackhoewiththeEngineStopped

i02595845

Personalinjurycanresultfromoilunderhighpressure.

DONOTallowhighpressureoiltocontactskin.

Wearappropriateprotectiveequipmentwhileworkingwithhigh pressureoilsystems.

Ifthereisnoelectricalpower,thebackhoemustbeloweredbyusingtheprocedurethatis explainedhere.

1.Inordertolowerthebackhoewithoutelectricalpower,analternate12Vpowersourcemust beinstalled.Forinformationaboutinstallingalternatepowersources,refertoOperationand MaintenanceManual,"EngineStarting(AlternateMethods)"intheOperationSectionofthe hostmachine.

2.TurntheenginestartswitchkeytotheONposition.

3.PushtheparkingbrakeswitchtotheOFFposition.

4.PressandholdtheauxiliaryhydrauliccontrolA2(2)onthejoystick.RefertotheOperation andMaintenanceManual,"JoystickandAuxiliaryHydraulicControl"foradditional information.

5.Slowlypushtheboomleverinordertolowertheboomtotheground.Refertothe OperationandMaintenanceManual,"BackhoeControl"foradditionalinformation.

6.PushtheparkingbrakeswitchtotheONposition.

7.TurntheenginestartswitchkeytotheOFFposition.

8.Removethe12Vpowersource.

EquippedwithBoomLoadControlValve

Ifthebackhoeisequippedwithaboomloadcontrolvalve,performthefollowingprocedurein ordertolowerthebackhoetotheground.

1.Installa6mm(0.25inch)hoseontothepurgingscrew.Routetheotherendofthehoseinto asuitablecontainerinordertodraintheoil.

2.Loosenthepurgingscrewslightlyandallowtheoiltodrainuntiltheboomlowerstothe ground.Tightenthepurgingscrewaftertheboomisontheground.

TueOct510:38:12UTC+05302021

Product:BACKHOE

Model:BH160BACKHOESKB

Configuration:BH150&BH160SkidSteerLoaderBackhoesSKB00001-UP

OperationandMaintenanceManual

BH150BackhoesandBH160BackhoesForSkidSteerLoadersandMultiTerrain Loaders

MediaNumber-M0066672-01PublicationDate-01/12/2017DateUpdated-06/12/2017

HydraulicControl(Auxiliary)

SMCS-5005

Illustration1g01167476

i02596749

Theauxiliaryhydrauliclinescanbeusedtosupplyhydraulicoilflowtoaworktool.Pushthe leverforwardinordertosupplyhydraulicoilflowtotheworktool.Releasetheleverintothe HOLDpositioninordertoshutoffflowtotheworktool.

Illustration2g01299890

Theauxiliaryhydrauliclinesareroutedtobothsidesofthestick.Theprimarysupplylineison therightsideofthestick.Thereturnlineisontheleftsideofthestick.

TueOct510:40:21UTC+05302021

This is the sample of the manual if you need complete manual Click Here to download