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CAT + Caterpillar BG1055E Asphalt Paver Operation & Maintenance Manual

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Product:ASPHALTPAVER

Model:BG1055EASPHALTPAVERFRR

Configuration:AP1055EBG1055EAsphaltPaverFRR00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

Topcon®SystemFive

MediaNumber-KEBU7018-12PublicationDate-01/10/2014DateUpdated-10/09/2019

Foreword

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniato causecancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntothe StateofCaliforniatocausecancer,birth defects,orotherreproductiveharm.For moreinformationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

s03548206

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervals

providemoreconvenientservicingschedulesandapproximatetheindicatedservicehourmeter reading.Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsibleforthe performanceoftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenance Manual,andServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddevice orelementofdesigninstalledonorinanengineormachinethatisincompliancewithall applicableregulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsof themachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair system,andcoolingsystemmaybeemission-relatedandshouldnotbealteredunlessapprovedby Caterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturers aremovingtocomplywiththelatestversionoftheproductidentificationnumberingstandard. Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoall machinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:

This is the sample of the manual if you need complete manual Click Here to download

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuMay2522:30:27UTC+05302023

Product:ASPHALTPAVER

Model:BG1055EASPHALTPAVERFRR

Configuration:AP1055EBG1055EAsphaltPaverFRR00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

Components-Clean/Inspect

SMCS-7220-040;7220-070;7220-571

Keepthecarryingcasedryandstorethecarryingcaseinadry location.Neverletthecarryingcasebecomewet.Ifthecasebecomes wet,removethecomponentsandairuntildry.Moistureinthe componentscancausecorrosionresultinginequipmentfailure.

WipetheTopcon®SystemFivecomponentsandcleantheTopcon®SystemFiveattheendofthe day.Placethecomponentsandthecoilcordsintheappropriatesectionsofthecarryingcasefor storage.Thiswillensuretheintegrityofthesecomponentsandproperstoragewillprotectthe componentsfromvandalismortheft.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuMay2522:34:48UTC+05302023

Product:ASPHALTPAVER

Model:BG1055EASPHALTPAVERFRR

Configuration:AP1055EBG1055EAsphaltPaverFRR00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual Topcon®SystemFive

MediaNumber-KEBU7018-12PublicationDate-01/10/2014DateUpdated-10/09/2019 i05959475

MaintenanceIntervalSchedule

SMCS-7000;7220

WhenRequired

Transducer-Clean/Inspect Transducer-Replace

Every10ServiceHoursorDaily

Components-Clean/Inspect

Every1000ServiceHoursor1Year

Transducer-Replace

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuMay2522:34:38UTC+05302023

Product:ASPHALTPAVER

Model:BG1055EASPHALTPAVERFRR

Configuration:AP1055EBG1055EAsphaltPaverFRR00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

Topcon®SystemFive

MediaNumber-KEBU7018-12PublicationDate-01/10/2014DateUpdated-10/09/2019

GradeandSlopeControlSystemTroubleshooting

SMCS-7000-035;7220-035

SetupProcedure

UseextremecautionwhenyouoperatetheTopcon®System.The Topcon®Systemwillautomaticallyraiseorlowerthetowarmandthe screed.Failuretoobservetheautomaticoperationofthetowarmand thescreedmayresultinpersonalinjuryordeath.

1.Placethescreedontheground.

2.MovethetowpointcylinderstotheCENTERposition.

3.Turnofftheengine.EnsurethatallswitchesareintheOFFposition.Makesurethatthe brakesareapplied.

NOTICE

Properinstallationofelectricalcomponentsisnecessarytoprevent componentdamage.Topreventelectricalcomponentdamage,turnthe enginestartswitchtotheOFFpositionbeforeconnectingor disconnectingelectricalcomponents.Failuretofollowthisprocedure mayresultinelectricalcomponentdamage.

i02710832

4.MounttheTopcon®SystemFivecomponentsonthemachineandattachtheconnectors properly.

5.Thescreedshouldbenulledonbothsides.

6.PositiontheSonicTrackerII®14inchesabovetheground.Installthetemperaturebailson bothoftheSonicTrackerII®sensors.

7.Starttheengineandruntheengineathighidle.

Illustration2g00834365

Illustration1g00834352

(1)Auto/manualbutton

(2)Grade/slopeelevationbutton

8.PutthespeedcontrolintothePAVEposition.

9.Engagethebrakes.Placethepropelleverforward.Turnthespeedpotentiometerat1/2.

Note:FortheAP-800,AP-900B,BG-240C,andBG-230AsphaltPavers,turnthespeed potentiometerto"0".Placethetravelleverforward.Releasethebrakes.

10.TurnbothofthecontrolboxestotheONposition.

11.Depressauto/manualbutton(1)andselecttheMANUALpositiononbothofthecontrol boxes.

GradeandSlopeCalibration

NOTICE

Animpropermethodofcalibrationcanresultinafaultofthegrade andslopecontrolsonAsphaltPaversandColdPlanersthatuse TopconSystem5versionR1.7software,andbelow.VersionR1.8 softwareisnotsusceptibletothisfault.TheSoftwareversionis displayedduringstart-upofthecontroller.

Note:Checkthegroundconnectionfromtheslopesensortothetractor.Ifnecessary,cleanthe groundconnection.Ifnecessary,removepaintinordertoensureagoodconnectionbetweenthe slopesensorandthetractor.

Illustration3g01330827

1.Holddown"SET"(2)anddial(1)thecontrollertothecorrectgradeorthecorrectvalue.

2.Release"SET"button(2).Pressbutton(3)inordertochangefromtheslopesensortothe gradesensororthegradesensortotheslopesensor.

NOTICE

Donothold"SET"button(2)andbutton(3)atthesametime. Depressingthe"SET"button(2)andbutton(3)willcreatean erroneousslopeorgradevalue.

CorrectinganErroneousCalibrationLevel

Illustration5g01330827

1.Hold"SET"button(2)downwhiletheslopeiscalibrated.

2.Rotatedial(1)clockwiseorcounterclockwiseinordertocorrecttheslopevalue.

3.Pressing"SURVEY"(5)confirmsthecorrectslopevalue.

Note:Step2andStep3mayneedtoberepeatedinordertoobtainthecorrectslopevalue.

CheckingtheGrade

Illustration7g00828252

1.Thecontrolboxshouldgiveasingleaudiblebeep.

2.LCDdisplay(2)shouldcomeon.

Illustration8g00827168

a.Adigitalnumbershouldappear.Thisistherevisionnumberforthesoftwarethatis currentlyusedwiththeTopcon®SystemFive.

b.Aconfigurationnumbershouldappearnext.

Note:Thedisplayshouldalwaysshowthecorrectconfigurationnumber.Thesame configurationnumberislistedinthemachinemodelchart.ObservetheLCDdisplay. Theconfigurationnumbershouldappear.Iftheconfigurationnumberdoesnot appear,thepowercablemaybebad.

Illustration9g00827182

Illustration10g00827198

c.Thedisplayshouldmomentarilydisplayan"Err".

3.Makesurethatthecontrolboxissettograde.Thisisdonebyusingthegradeorthe elevationbutton(1).

Note:If"Err"isdisplayedcontinuously,thecontrolboxisnotabletocommunicatewith theSonicTrackerII®.Checkthecableandtheconnections.

Illustration11g00827204

4.TheTrackersymbolinthelowerrightcorneroftheLCDdisplayshouldappear.

Illustration12g00828190

5.ThegradeadjustmentLEDmayshowaredarrowthatpointsupward,agreenlinethatis straight,orayellowarrowthatpointsdownward.Ifthesystemisnot"OnGrade",the arrowswillilluminateabovethegradeadjustmentknob.

Illustration13g00815833

6.ThesymbolforthetemperaturebailshouldbedisplayedontheSonicTrackerII®.

Note:IfthebailindicatordoesnotappearandthebailisattachedtotheSonicTrackerII®, thetransducermaybefailing.

7.TheSonicTrackerII®shouldemitatickingsound.

Illustration14g00828229

a.Adjustthegradebyturningthegradeadjustmentknobinthedirectionofthearrows. The"OnGrade"symbolshouldilluminateonthegradeadjustmentLEDafterthe systemis"OnGrade".

Illustration15g00828246

b.ObservetheLEDdisplayontheSonicTrackerII®andthegradeadjustmentLEDon thecontrolbox.Thedisplaysshouldnowread"OnGrade".

c.Depresstheauto/manualbutton.Selecttheautomode.

d.Slowlypushasmallobjectthatis25mm(1inch)orlessunderthegradesensor.

e.ThegreenuparrowonthegradeadjustmentLEDshouldilluminateandtheSonic TrackerII®shoulddisplayanuparrow.Thetowpointcylindershouldmoveuptoa newpositionandstop.

f.Removetheobjectthatisunderthegradesensors.

g.TheyellowdownarrowonthegradeadjustmentLEDshouldilluminateandtheSonic TrackerII®shoulddisplayadownarrow.Thetowpointcylindershouldmovedown totheoriginalpositionandstop.

Note:Thevalveoffsetsmayrequiresmalladjustmentsifthetowpointcylinderdoes notstop.Adjustmentswillneedtobemadeifthetowpointmovesintheopposite directioninordertofindthenewgrade.

CheckingtheSlope

Illustration17g00827168

a.Adigitalnumbershouldappear.Thisistherevisionnumberofthesoftware.

Illustration18g00827182

b.Aconfigurationnumbershouldappearnext.

Note:Thedisplayshouldalwaysshowthecorrectconfigurationnumber.The configurationnumberislistedinthemachinemodelchart.Ifadifferentnumber appearsonthedisplay,thepowercablecouldbebad.

Illustration19g00827198

c.TheLCDdisplayshouldmomentarilydisplayan"ERR".

Note:If"Err"isdisplayedcontinuously,thecontrolboxisnotabletocommunicate withtheSonicTrackerII®.Checkthecableandtheconnections.

3.Makesurethatyousettheslopeonthecontrolboxbyusinggrade/slopeelevationbutton (1).

4.LCDdisplay(2)shouldcomeon.

Illustration20g00828296

a.The"+Slope"or"-Slope"symbolsshouldbedisplayed.Adigitalsymbolshould appearandthe"%"symbolshouldbevisible.

Illustration21g00828229

5.Adjusttheslopedisplaybyturningthegradeadjustmentknobinthedirectionofthe illuminatedarrows.The"OnGrade"symbolshouldilluminateonthegradeadjustmentLED afterthesystemis"OnGrade".

6.Depresstheauto/manualbutton.Selecttheautomaticmode.

7.Turnthegradeadjustmentknob.Turn1clickintheclockwisedirection.Thegrade adjustmentLEDshouldilluminateonthecontrolbox.Thetowpointcylindershouldmove downtoanewpositionandstopwith2to3secondsasthegradeadjustmentLED illuminates.

8.Turnthegradeadjustmentknob.Turn2clickscounterclockwiseor3clicks counterclockwise.ThegradeadjustmentLEDshouldchangeandthegreenuparrowshould illuminate.Thetowpointcylindershouldmoveuptoanewpositionandstopwith2to3 secondsasthegradeadjustmentLEDilluminates.

9.Turnofftherightcontrolbox.Repeatthechecksfortheslopeontheleftsideofthepaver.

CheckingthePerformanceoftheSystem FineTuningtheOffsets

1.Movethemachinetoasurfacethatisflat.Lowerthescreedtotheground.Pullthemachine slightlyforward.Thiswilltaketheslackoutofthetowpoint.

Illustration22g00828246

Illustration23g00783086

2.MovethetowpointcylinderstotheCENTERposition.

3.MovethescreedthicknesscontrolstotheNULLposition.

4.Thefollowingconditionsmustbemetduringtheperformancecheck:

a.Theenginemustbeathighidle.

b.Thehydraulictemperaturemustbeat38°C(100°F).

c.EnsurethattheparkingbrakeisintheONposition.

d.Setthespeedpotentiometerat1/2.

e.Pushthepropelleverforward.

f.TheTopcon®SystemFivecontrolsystemmustbeactive.

Illustration24g00828252

5.PutthecontrolboxintheSLOPEpositionbyusinggrade/slopebutton(1).Theslopeneeds tobenull.Ensurethattheslopeisoperatingproperly.RefertoOperationandMaintenance Manual,"CheckingtheSlope"foramoredetaileddescriptionofthenullprocedure.

6.Presstheauto/manualbutton.

7.Turngradeadjustmentknob(1)clockwisebyoneclickandobservethemovementofthe towpoint.

Note:Thecylindershouldmovetothenewlocationintwoorthreeseconds.Ifthecylinder doesnotmakeacompletechangeintwoorthreeseconds,youshouldincreasetheoffsetof thevalve.Ifthecylindermovestoofast,youshoulddecreasetheoffsetofthevalve.Ifthe cylinderovershootsthecorrectpositionandthecylinderthenreturns,youshoulddecrease theoffsetofthevalve.

Note:ThevalveoffsetsshouldbesetwiththetowpointcylindersattheCENTERposition.

8.Accessthemenufortheperformance.Makethechangesthatarerequiredtotheoffsets. Thisshouldbedoneuntilyouhavemetthecriteriaforsystemperformance.

9.Repeattheprocedurefortheoppositedirection.

10.Repeattheprocedurefortheoppositesideofthemachine.

Diagnostics

ProceduresforTroubleshootingtheSonicTrackerII®

TheproblemisaseriesofthreedashesontheSonicTrackerII®displayoraunitthatwill notadjustto"OnGrade".

Theprobablecausemaybelistedbelow.

1.Thethreedashesappearwhenthecontrolboxisthe"SURVEY"modeandtheSonic TrackerII®isreportingnoecho.

2.TheSonicTrackerII®isnotpointedatatargetthatiswithintherangeof14-24inches.

3.Thetargetmaybetooclose.Ifthetargetiswithin9to10inchesfromtheSonicTracker II®,thetargetwillbeinterpretedasatemperaturebail.

4.Youmustdecideifthetransduceristransmitting.Thequestioncanbeansweredwiththe followingparagraph.

Thetransduceremitsapingingnoise.Thesoundisaudible.Ifnopingingnoiseisaudible, replacethetransducer.RefertoOperationandMaintenanceManual,"SonicTrackerIIReplace"foramoredetaileddescriptionofthismaintenanceprocedure.Ifalltheabove checksareok,thenthetransducermaybeworkingpoorlyduetodirtordamage.Referto theOperationandMaintenanceManual,"Components-Clean/Inspect"foramoredetailed descriptionofthismaintenanceprocedure.

TheproblemisaSonicTrackerII®witherraticheightmeasurements.Thetargetis positionedproperly.

Theprobablecausemaybelistedbelow.

1.Placethecontrolboxinthe"SURVEY"mode.Thiswilldeterminetheamountoferratic measurements.Ifthenumberonthedisplayisblinkingafewtimes,thesystemisprobably justtakinginairortakinginvibration.Theuseofthetemperaturebailandareductionin thevibrationofthescreedmightbenecessary.LoweringtheSonicTrackerII®356mm (14inch)overthetargetmayalsohelp.

2.Checkforothersurfacesthatarereadbythesensor.Thisshouldbedonewhenthenumber onthedisplayblinksbyalargedegree.Anexampleoftheothersurfaceisaroadconeora screedendgate.Smallstringandwirecanbeusedastargets.Theimageofthestringmay notberead.TheSonicTrackerII®willsensethegroundinstead.

3.Theproblemcouldbemarginaltransducerreceptionorintermittenttransducerreceptionif thenumberonthedisplayalternatesbetweenavalidnumberandthreedashes.Checkthe connectionsonthetransducerand/orreplacethetransducer.RefertoOperationand MaintenanceManual,"SonicTrackerII-Replace"orOperationandMaintenanceManual, "Components-Clean/Inspect"foramoredetaileddescriptionofthemaintenance proceduresinthismanual.

TheproblemisaLCDdisplaywith"ERR"onthedisplay.

Theprobablecausemaybelistedbelow.

1.Thesymbol"ERR"isdisplayedwhenthecontrolboxcannotseetheSonicTrackerII®.The mostlikelycauseoftheerroristhecableconnectionattheSonicTrackerII®orthecable connectionatthecontrolbox.Changethecablesfromonesidetotheotherside.Disconnect thecablesandinspectthecablesfordamageorcontamination.RefertoOperationand maintenanceManual,"Components-Clean/Inspect"foramoredetaileddescriptionofthis maintenanceprocedure.

2.Thesymbol"ERR"isdisplayediftheSonicTrackerII®hasfailed.ReplacetheSonic TrackerII®withtheoppositesideSonicTrackerII®andobservetheoperation.

3.Changethecontrolboxesfromonesidetotheotherside.Observetheoperationofthe controlbox.

4.Thesymbol"ERR"isdisplayedwhenthecontrolcannotseetheslopesensor.Themost likelycauseofthisfailureisthecableortheconnections.Changethecablesfortheslope fromonesidetotheotherside.

5.Changethesidesforslopeoperation.Thismayresolvetheproblem.Iftheslopehasbeen selected,checkthattheslopehasnotbeenselectedontheothercontrolbox.Iftheproblem isnotresolved,replacetheslopesensor.Iftheproblemisresolved,replacethecontrolbox.

6.Iftheelevationhasbeenselected,replacetheSonicTrackerII®and/orthecables.Usethe unitfromtheoppositesideinordertodetermineifthesymptomsstillpersist.

Theproblemisatowpointcylinderwithfastmovement.Theproblemisatowpoint cylinderwithslowmovement.

Theprobablecausemaybelistedbelow.

Thesystemperformancesettingsmaybeincorrect.

Adjustthefollowingmenuitemstotherecommendedsettings:"Gain","Deadband","Valve Offset"and"PerformanceSettings".

Theproblemisaslopesensorwithanincorrectcalibration.

Theprobablecausemaybelistedbelow.

1.Calibratetheslopesensor.RefertoOperationandMaintenanceManual,"ControlBox". Thissectionincludesinformationoncalibratingthefollowingcomponents:SonicTracker II®,contactsensorandslopesensor.

2.Checkthatthetransversebeamismountedproperlywithnoloosenessordamage.

3.Recheckthegradebyusingagoodreference.Anexampleofagoodreferencewouldbea laseroralevel.

Theproblemisatowpointcylinderwithadrift.Thetowpointwilldriftupwardorthetow pointwilldriftdownward.

Theprobablecausemaybelistedbelow.

1.Placetheengineat"FULL"throttle.

2.Extendthecylinderallthewayanddisconnectthehosethatleadstotherodendofthetow pointcylinder.

3.Carefullypushdownonthejogswitchforthetowpoint.

4.Observethefittingonthecylinder.Observeifanyfluidcomesoutofthefitting.Checkthe cylinderforapistonthathasblownpacking.

5.Ifnofluidcomesoutofthefitting,thenthereisafaultyholdingvalve. Copyright1993-2023CaterpillarInc.

Product:ASPHALTPAVER

Model:BG1055EASPHALTPAVERFRR

Configuration:AP1055EBG1055EAsphaltPaverFRR00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

Topcon®SystemFive

MediaNumber-KEBU7018-12PublicationDate-01/10/2014DateUpdated-10/09/2019

Transducer-Clean/Inspect

SMCS-1904-571;7220-571

i02457225

Note:Thisprocedureisnotmeanttobearegularmaintenanceprocedure.Cleanthetransducer onlywhencontaminationissuspectedorcontaminationisevident.

Note:Cleaningthetransducertoomuchwillshortenthelifeofthetransducer.Cleaningthe transducertoomuchmayalsodamagethesonicdetectionunit.

UsethefollowingproceduretocleantheSonicTrackerII®Transducer.

1.Holdthesonicdetectionunitinanuprightpositioninordertopreventmoisturefrom inadvertentlyenteringthesonicdetectionunit.

2.Mixamilddetergentwithwaterandplacethesolutioninasquirtbottle.

Note:CaterpillarrecommendstheuseofSimpleGreen®detergent.

3.Whileyouholdthesonicdetectionunitupright,thoroughlyspraythetransducerwiththe solution.

4.Aftersprayingthetransducerwiththesolution,fillthesquirtbottlewithcleanwater.Rinse offanyresidualdetergentonthetransducer.

5.Allowthesonicdetectionunittothoroughlydry.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuMay2522:34:59UTC+05302023

Product:ASPHALTPAVER

Model:BG1055EASPHALTPAVERFRR

Configuration:AP1055EBG1055EAsphaltPaverFRR00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

MediaNumber-KEBU7018-12PublicationDate-01/10/2014DateUpdated-10/09/2019

Transducer-Replace

SMCS-7220-510-KIT

i01573743

Note:IftheSonicTrackerII®isexperiencingerraticreadingsorinconsistentreadings, contaminationofthetransducershouldbeconsideredfirstbeforeyouassumeanyothertypeof failure.Themostcommonwarningsignofcontaminationinthetransduceristheabilityofthe SonicTrackerII®toseetheground,butnotastringline.

Theonlytoolsthatareneededforthisprocedureareacrosstipscrewdriverandasmallpairof cutters.Thetransducercanbereplacedwiththefollowingprocedure:

1.Removefoamfilter(1).Discardfoamfilter(1).Anewfoamfilterisprovidedinthe transducerreplacementkit.

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