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CAT + Caterpillar AP1055D Asphalt Paver Operation & Maintenance Manual

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Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

CatProductIdentificationNumber

This is the sample of the manual if you need complete manual Click Here to download

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

AccessDoorsandCovers

SMCS-7251;7263;7273-572;7273-573

Illustration1g01127291

RightSideView

(1)Machineaccessdoorfortheconveyormotor

(2)Machineaccessdoorfortheradiator,theaftercooler,andthehydraulicoilcooler

i02207644

Illustration2g01127292

LeftSideView

(3)Machineaccessdoorforthehydraulicpumpsandthehydraulicpumpdrives

(4)Machineaccessdoorforthefueltank,thebatterydisconnectswitch,andtheconveyormotor.

Illustration3g01127293

TopView

(5)Machineaccessdoorforthehydraulictank

(6)Centeraccessdoorforthecircuitbreakers

(7)Batterycompartmentaccessdoor

(8)Machineaccessdoorforthetopofthepumpdrives

(9)Machineaccessdoorforthetopofthepumpdrives

(10)Engineaccessdoorforthetopoftheengine

(11)Radiatoraccessdoorfortheradiator,theaftercooler,andthehydraulicoilcooler

(12)Machineaccessdoor

Illustration4g01127294

FrontView

(13)Rightsideengineaccessdoorthatislocatedinthehopper

(14)Leftengineaccessdoorthatislocatedinthehopper

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1901:42:50UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009 i01664049

Alternator-Inspect

SMCS-1405-040

Caterpillarrecommendsascheduledinspectionofthealternator.Inspectthealternatorforloose connectionsandproperbatterycharging.Inspecttheammeter(ifequipped)duringengine operationinordertoensureproperbatteryperformanceand/orproperperformanceofthe electricalsystem.Makerepairs,asrequired.RefertotheServiceManual.

Checkthealternatorandthebatterychargerforproperoperation.Ifthebatteriesareproperly charged,theammeterreadingshouldbeverynearzero.Allbatteriesshouldbekeptcharged.The batteriesshouldbekeptwarmbecausetemperatureaffectsthecrankingpower.Ifthebatteryistoo cold,thebatterywillnotcranktheengine.Thebatterywillnotcranktheengine,evenifthe engineiswarm.Whentheengineisnotrunforlongperiodsoftimeoriftheengineisrunfor shortperiods,thebatteriesmaynotfullycharge.Abatterywithalowchargewillfreezemore easilythanabatterywithafullcharge.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1901:44:24UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

AugerConveyors-Lubricate

SMCS-6631-086

NOTICE

Alldailygreaselubricantshouldbeappliedattheendofeachmachine operationwhilethemachineisstillwarmandtheasphaltisstillsoftor notsetup.Failuretodosomayallowasphalttohardenaroundthe sealsandriskdamagingasealandleadtoprematurebearingfailure.

Lubricatethetwofittingsfortheoutsidebearings.

Note:Addlubricantonlyuntilexcesslubricantisobservedateachofthebearings.

Lubricatethetwofittingsfortheinsidebearings.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1901:45:35UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

BackupAlarm-Test

SMCS-7406-081

Illustration1g01132553

Starttheengine,andruntheengineatlowidle.Turnspeedpotentiometer(1)tothelowestsetting. Makesurethattheareabehindthemachineisclearofpersonnelandclearofobstacles. Slightly,movepropellever(2)totheREVERSEposition.

Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntil propelcontrollever(2)ismovedtotheNEUTRALpositionortotheFORWARDposition.

i02249956

Illustration2g01117860

Thebackupalarmisontherearofthemachine.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1922:19:16UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

Copyright1993-2025CaterpillarInc. AllRightsReserved.

PrivateNetworkForSISLicensees.

i06543763

WedMar1922:19:26UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009 i01851175

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedto theframe.

Note:Donotallowthedisconnectedbatterycabletocontactthedisconnectswitch.

4.Disconnectthenegativebatterycablefromtheterminalsofthebattery.

5.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.

6.Connectthenegativebatterycabletotheterminalsofthebattery.

7.Connectthenegativebatterycableatthebatterydisconnectswitch.

8.Installthekeyforthebatterydisconnectswitch.TurnthekeytotheONposition.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1922:19:37UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

Belt-Inspect/Adjust/Replace

SMCS-1397-510;1397-025;1397-040

Note:Thisengineisequippedwithabelttightenerthatautomaticallyadjuststhebelttothe correcttension.

1.Inspectthebeltforwearandforcracking.

2.Ifthebeltrequiresreplacement,performStep2.athroughStep2.c.

i02210838

Illustration1g01116243

a.Turnthebelttensionerinordertoreleasethetensionfromthebelt.

b.Removethebelt.

c.Installanewbelt.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1922:20:27UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

Belt(Mobil-tracSystem)-Check

SMCS-4198-535

VisuallyinspecttheMobil-TracSystemforwearordamage.Checkthetrackpadsandtheguide blocksforwear.Therearetwobelts.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. WedMar1922:20:38UTC+05302025

i02210898

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009 i02405880 Capacities(Refill)

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009

CircuitBreakers-Reset

SMCS-1420-529 NOTICE

Ifacircuitbreakerrequiresfrequentresetting,contactyourdealer.

Whenyouresetacircuitbreaker,usethefollowingreferencesforthecircuitbreakersinorderto findthecorrectbreaker.

CircuitBreakerReset-Pushinthe buttoninordertoreseteachcircuit breaker.Thebuttonwillremain depressedifthecircuitisworking properly.Checktheappropriate electricalcircuitifthebuttondoesnot stayreset.

Thecircuitbreakersarelocatedonthebackofthemainconsoleinthecenterofthemachine.

i02215785

Illustration1g01118227

(1)Spare

(2)WorkLights

(3)Generator

(4)PumpfortheSpraySystem

(5)BlowerMotors

(6)Screed

(7)RightScreed

(8)LeftScreed

(9)Spare

(10)Horn (11)FDRSensor

(12)Grade

(13)Implement

(14)Display

(15)Propel

(16)Vibrator

Illustration2g01118250

(17)Alternator (18)MainBreaker (19)Start (20)Controller (21)Engine (22)Autoburner

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedMar1922:20:49UTC+05302025

Product:ASPHALTPAVER

Model:AP-1055DASPHALTPAVERA6P

Configuration:AP-1055D,BG-2455DSteelTrackAsphaltPaverA6P00001-UP(MACHINE)POWEREDBYC7Engine

OperationandMaintenanceManual

AP-1055DandBG-2455DAsphaltPavers

MediaNumber-KEBU7525-05PublicationDate-01/08/2009DateUpdated-18/08/2009 i02236273

ConveyorDriveChains(Auger)-Adjust

SMCS-5620-025-CX

Personalinjurycanresultfromrotatingandmovingparts.Stayclearof allrotatingandmovingparts.

Neverattemptadjustmentswhilethemachineismovingortheengineis runningunlessotherwisespecified.

Themachinemustbeparkedonalevelsurfaceandtheenginestopped.

Attacha"DoNotOperate"orsimilarwarningtagtothestartswitch andcontrolsbeforeservicing,repairing,ormakingadjustmentstothe machine.

Illustration1g00934165

Tocheckthetensionoftheaugerconveyordrivechain,grabtheaugerwithbothhands.Rotatethe augerbackandforth.Iftheaugerrotatesmorethan19mm±5mm(0.75inch),thedrivechain needstobeadjusted.

Illustration2g01127792

Note:Theadjustmentprocedureisusedforbothofthedrivechainsfortheaugerconveyor.

1.Loosenfourmountingbolts(1).

2.Loosenjamnut(2).

3.Turnadjustingnut(3)untiltheaugercanberotated13mm(0.50inch)to19mm(0.75 inch).

4.Tightenmountingbolts(1)andjamnut(2).

WedMar1922:20:59UTC+05302025

This is the sample of the manual if you need complete manual Click Here to download

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