CAT + Caterpillar AP-200B Asphalt Paver Operation & Maintenance Manual by Heavy Equipment Manual

Product:ASPHALTPAVER

Model:AP-200BASPHALTPAVER2NK

Configuration:AP-200BAsphaltPaver2NK00001-UP(MACHINE)POWEREDBYHATZEngine

OperationandMaintenanceManual

AP-200BASPHALTPAVER

MediaNumber-KEBU2869-01PublicationDate-01/01/1998DateUpdated-29/01/2002

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafety,operation,transportation,lubricationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarninglabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedone.This sectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.Itemswithoutspecificintervalsarelistedunder"WhenRequired" topics.Itemsinthe"MaintenanceIntervals"chartarereferencedtodetailedinstructionsthatfollow.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthe"MaintenanceIntervals"chartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,at"Every500Service Hoursor3Months,"alsoservicethoseitemslistedunder"Every250ServiceHoursorMonthly"and "Every10ServiceHoursorDaily."

MachineDescription

ThismachineisequippedwithaHatzmodel2M40dieselengine.Itisdesignedprimarilyforparking lots,drivewaysandgolfcartpaths.Itiscapableofpavingwidthsof914-3655mm(3-12ft).

CaliforniaProposition65

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

AllRightsReserved.

PrivateNetworkForSISLicensees.

FriAug411:57:54UTC+05302023

Product:ASPHALTPAVER

Model:AP-200BASPHALTPAVER2NK

Configuration:AP-200BAsphaltPaver2NK00001-UP(MACHINE)POWEREDBYHATZEngine

OperationandMaintenanceManual

AP-200BASPHALTPAVER

MediaNumber-KEBU2869-01PublicationDate-01/01/1998DateUpdated-29/01/2002

Safety

WarningSignsAndLabels

Thereareseveralspecificsafetysignsonyourmachine.Theirexactlocationanddescriptionofthe hazardarereviewedinthissection.Pleasetakethetimetofamiliarizeyourselfwiththesesafetysigns.

Makesurethatyoucanreadallsafetysigns.Cleanorreplacetheseifyoucannotreadthewordsor seethepictures.Whencleaningthelabelsuseacloth,waterandsoap.Donotusesolvent,gasoline, etc.

Youmustreplacealabelifitisdamaged,missingorcannotberead.Ifalabelisonapartthatis replaced,makesureanewlabelisinstalledonthereplacedpart.SeeyourCaterpillardealerfornew labels.

Donotoperateorworkonthismachineunlessyouhavereadand understandtheinstructionsandwarningsintheOperationand MaintenanceManual.Failuretofollowtheinstructionsorheedthe warningscouldresultininjuryordeath.ContactanyCaterpillardealer forreplacementmanuals.Propercareisyourresponsibility.

This is the sample of the manual if you need complete manual Click Here to download

Locatedattheoperator'sstation.

Removetorchheadfromholderwhenlightingtorches.Removetorch headandwait15minutesbeforerelighting.Failuretodosomaycause anexplosionresultinginpersonalinjuryordeath.

Locatedattheoperator'sstation.

ROTATINGPARTS

DonotreachbelowguardwithscreedvibratorONormaiminginjury canresult.TurnvibratorOFFbeforeservicing.

Locatedattheoperator'sstation.

Improperjumpercableconnectionscancauseanexplosionresultingin personalinjury.Batteriescanbelocatedinseparatecompartments. Whenusingjumpercablesalwaysconnectpositive(+)cabletopositive (+)terminalofbatteryconnectedtostartersolenoidandnegative(-) cablefromexternalsourcetostarternegative(-)terminal.(Ifnot equippedwithstarternegativeterminal,connecttoengineblock.)

Locatedinthebatterycompartment.

Alwaysusehoppersupportwheneverperformingworkunderhopper. Accidentalreleaseofhopperwithpersonunderitcancausesevere injuryordeath.

Locatedonthehopper.

GeneralHazardInformation

AttachaDONOTOPERATE,SEHS7332,orsimilarwarningtagtostartswitchorcontrolsbefore servicingorrepairingthemachine.ThistagisavailablefromyourCaterpillardealer.

Knowthewidthofyourattachmentssoproperclearancecanbemaintainedwhenoperatingnear fences,boundaryobstacles,etc.

Wearahardhat,protectiveglassesandotherprotectiveequipmentasrequiredbyjobconditions.

Donotwearlooseclothingorjewelrythatcancatchoncontrolsorotherpartsofthemachine.

Makecertainallprotectiveguardsandcoversaresecuredinplaceonthemachine.

Keepthemachine,especiallythedeck,walkwaysandsteps,freeofforeignmaterial,suchasdebris, oil,toolsandotheritemswhicharenotpartofthemachine.

Securealllooseitemssuchaslunchboxes,toolsandotheritemswhicharenotpartofthemachine.

Knowtheappropriatework-sitehandsignalsandwhogivesthem.Acceptsignalsfromoneperson only.

Neverputmaintenancefluidsintoglasscontainers.

Useallcleaningsolutionswithcare.

Reportallneededrepairs.

Donotallowunauthorizedpersonnelonthemachine.

PerformAllMaintenanceUnlessOtherwiseApecifiedAsFollows:

*Themachineparkedonlevelground.

*Thescreedloweredtotheground.

*Thehopperloweredtoitslowestpoint.

*Thepropelleversintheneutralposition.

*Theparkingbrakeswitchintheonposition.

*Thethrottleleverinthelowidleposition.

*Thevibrationcontrolknobintheoffposition.

*Theaugercontrolsintheoffposition.

*Theenginestopped.

*Theenginestartswitchoffandthekeyremoved.

*Themasterswitchoff.

PressureAir

Pressureaircancausepersonalinjury.Whenusingpressureairforcleaning,wearaprotectiveface shield,protectiveclothingandprotectiveshoes.

Themaximumairpressuremustbebelow205kPa(30psi)forcleaningpurposes.

FluidPenetration

Alwaysuseaboardorcardboardwhencheckingforaleak.Escapingfluidunderpressure,evenapinholesizeleak,canpenetratebodytissue,causingseriousinjury,andpossibledeath.Iffluidisinjected intoyourskin,itmustbetreatedbyadoctorfamiliarwiththistypeofinjuryimmediately.

AsbestosInformation

Cautionshouldbeusedtoavoidbreathingdustthatmightbegeneratedwhenhandlingcomponents containingasbestosfibers.Ifthisdustisinhaled,itcanbehazardoustoyourhealth.Componentsin Caterpillarproductsthatmightcontainasbestosfibersarebrakepads,brakebandandlining assemblies,clutchplatesandsomegaskets.Theasbestosusedinthesecomponentsisusuallybound inaresinorsealedinsomeway.Normalhandlingisnothazardousaslongasairbornedustwhich containsasbestosisnotgenerated.

Ifdustwhichcancontainasbestosispresent,thereareseveralcommonsenseguidelinesthatshould befollowed.

*Neverusecompressedairforcleaning.

*Avoidbrushingorgrindingofasbestoscontainingmaterials.

*Forcleanup,usewetmethodsoravacuumequippedwithahighefficiencyparticulateair (HEPA)filter.

*Useexhaustventilationonpermanentmachiningjobs.

*Wearanapprovedrespiratorifthereisnootherwaytocontrolthedust.

*Complywithapplicablerulesandregulationsfortheworkplace(forexampleintheU.S.A., OSHArequirementsassetforthin29CFR1910.1001).

*Followenvironmentalrulesandregulationsfordisposalofasbestos.

*Avoidareaswhereasbestosparticlesmightbeintheair.

CrushingOrCuttingPrevention

Supportequipmentandattachmentsproperlywhenworkingbeneaththem.Donotdependon hydrauliccylinderstoholditup.Anyattachmentcanfallifacontrolismoved,orifahydraulicline breaks.

Thehoppersupportmustbeinplacebeforeanyserviceisperformedbelowthehopper. Neverattemptadjustmentswhilethemachineismovingortheengineisrunningunlessotherwise specified.

Wherethereareattachmentlinkages,theclearanceinthelinkageareawillincreaseordecreasewith movementoftheattachment.

Stayclearofallrotatingandmovingparts.

Keepobjectsawayfrommovingfanblades.Theywillthroworcutanyobjectortoolthatfallsoris pushedintothem.

Donotuseakinkedorfrayedwireropecable.Weargloveswhenhandlingthewireropecable. Retainerpins,whenstruckwithforce,canflyoutandinjurenearbypersons.Makesuretheareais clearofpeoplewhenremovingretainerpins.

Wearprotectiveglasseswhenstrikingaretainerpintoavoidinjurytoyoureyes.

Chipsorotherdebriscanflyoffobjectswhenstruck.Makesurenoonecanbeinjuredbyflying debrisbeforestrikinganyobject.

BurnPrevention

Oils

Hotoilandcomponentscancausepersonalinjury.Donotallowhotoilorcomponentstocontactthe skin.

Atoperatingtemperature,thehydraulictankishotandcanbeunderpressure.

Removethehydraulictankfillcaponlyaftertheenginehasbeenstoppedandthefillcapiscool enoughtoremovewithyourbarehand.

Removethehydraulictankfillcapslowlytorelievepressure.

Relieveallpressureinair,oil,fuelorcoolingsystemsbeforeanylines,fittingsorrelateditemsare disconnectedorremoved.

Batteries

Batteriesgiveoffflammablefumeswhichcanexplode.

Donotsmokewhenobservingthebatteryelectrolytelevels.

Electrolyteisanacidandcancausepersonalinjuryifitcontactsskinoreyes.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

FireOrExplosionPrevention

Allfuels,mostlubricantsandsomecoolantmixturesareflammable.

Fuelleakedorspilledontohotsurfacesorelectricalcomponentscancauseafire.

Donotsmokewhilerefuelingorinarefuelingarea.

Donotsmokeinareaswherebatteriesarecharged,orwhereflammablematerialsarestored.

Batteriesinseriescanbelocatedinseparatecompartments.Whenusingjumpercablesalways connectpositive(+)cabletopositive(+)terminalofbatteryconnectedtostartersolenoidand negative(-)cablefromexternalsourcetostarternegative(-)terminal.(Ifnotequippedwithstarter negative(-)terminal,connecttoengineblock.)

SeetheOperationSectionofthismanualforspecificstartinginstructions.

Cleanandtightenallelectricalconnections.Checkdailyforlooseorfrayedelectricalwires.Haveall looseorfrayedelectricalwirestightened,repairedorreplacedbeforeoperatingthemachine.

Keepallfuelsandlubricantsstoredinproperlymarkedcontainersandawayfromallunauthorized persons.

Storealloilyragsorotherflammablematerialinaprotectivecontainer,inasafeplace.

Donotweldorflamecutonpipesortubesthatcontainflammablefluids.Cleanthemthoroughlywith nonflammablesolventbeforeweldingorflamecuttingonthem.

Removeallflammablematerialssuchasfuel,oilandotherdebrisbeforetheyaccumulateonthe machine.

Donotexposethemachinetoflames,burningbrush,etc.,ifatallpossible.

Shields,whichprotecthotexhaustcomponentsfromoilorfuelsprayintheeventofaline,tubeor sealfailure,mustbeinstalledcorrectly.

FireExtinguisher

Haveafireextinguisheravailableandknowhowtouseit.Inspectandhaveitservicedas recommendedonitsinstructionplate.

LP-Gas

OnlytrainedanddesignatedpersonnelshouldfillorexchangeLP-Gascontainers.

PersonnelengagedinfillingofLP-Gascontainersshouldwearprotectiveclothingsuchasfaceshield, longsleevesandgauntletgloves.

DonotrefuelorstoreLP-Gasequippedmachinesnearanyundergroundentrance,elevatorshaftsor anyotherplacewhereLP-Gascouldcollectinapocketcausingapotentiallydangerouscondition.

DonotexposeLP-Gascontainers,forevenshortperiodsoftime,tohightemperatures.Theheatmay raisethepressureofthefuelandopenthereliefvalve.

Closetheservicevalveonthecontainerwhenthepaverisparkedovernightorstoredforlongperiods oftimeindoorswiththefuelcontainerinplace.

Closetheservicevalveonemptycontainers.

ExamineallLP-Gascontainersbeforefillingandagainbeforereuse,fordamagetovariousvalves, liquidgauge,fittingsandhandvalvewheels.

Checkfordents,scrapesorotherdamagedtothepressurevesselandfordirtordebrisinallopenings.

AlldefectiveordamagedLP-Gascontainersmustberemovedfromservice.

Whencheckingforleaksafterrefilling,checkfittingswithasoapsolution.

ThecarelesshandlingofLP-Gascontainerscanresultinaseriousaccident.Extremecareshouldbe exercisedwhentransportingcontainerssothatcontainersarenotdamaged.

Lines,TubesAndHoses

Donotbendorstrikehighpressurelines.Donotinstallbentordamagedlines,tubesorhoses.

Repairanylooseordamagedfuelandoillines,tubesandhoses.Leakscancausefires.Contactyour Caterpillardealerforrepairorreplacement.

Checklines,tubesandhosescarefully.Donotuseyourbarehandtocheckforleaks.Useaboardor cardboardtocheckforleaks.SeeFluidPenetrationintheSafetySectionformoredetails.Tightenall connectionstotherecommendedtorque.Replaceifanyofthefollowingconditionsarefound.

*Endfittingsdamagedorleaking.

*Outercoveringchafedorcutandwirereinforcingexposed.

*Outercoveringballooninglocally.

*Evidenceofkinkingorcrushingoftheflexiblepartofhose.

*Armouringembeddedintheoutercover.

*Endfittingsdisplaced.

Makesurethatallclamps,guardsandheatshieldsareinstalledcorrectlytopreventvibration,rubbing againstotherparts,andexcessiveheatduringoperation.

MountingAndDismounting

*Mountanddismountthemachineonlywherestepsand/orhandholdsareprovided.

*Inspect,andwhennecessary,cleanandhaverepairsmadetostepsandhandholdsbefore mountinganddismounting.

*Facethemachinewhenmountinganddismounting.

*Maintainathree-pointcontact(twofeetandonehandoronefootandtwohandscontact)with thestepsandhandholds.

*Nevergetonoroffamovingmachine.

*Neverjumpoffthemachine.

*Donottrytoclimbonoroffthemachinewhencarryingtoolsorsupplies.

*Donotuseanycontrolsashandholdswhenenteringorleavingtheoperator'sstation.

BeforeStartingTheEngine

Starttheengineonlyfromtheoperator'sstation.Nevershortacrossthestarterterminalsoracrossthe batteries,asthiscouldbypasstheengineneutral-startsystemaswellasdamagetheelectricalsystem.

Makesurenooneisworkingon,underneathorclosetothemachinebeforestartingtheengineor beginningtomovethemachine.Makesuretheareaisfreeofpersonnel.

EngineStarting

DonotstarttheengineormoveanyofthecontrolsifthereisaDONOTOPERATEorsimilar warningtagattachedtothestartswitchorcontrols.

MoveallhydrauliccontrolstotheHOLDorOFFpositionbeforestartingtheengine.

MovethepropelleverstoNEUTRAL.

Engagetheparkingbrake.

Dieselengineexhaustcontainsproductsofcombustionwhichcanbeharmfultoyourhealth.Always startandoperatetheengineinawell-ventilatedareaand,ifinanenclosedarea,venttheexhaustto theoutside.

BeforeOperatingTheMachine

Clearallpersonnelfromthemachineandthearea.

Clearallobstaclesfromthepathofthemachine.Bewareofhazardssuchaswires,ditches,etc.

Makesurethemachinehornandallotherwarningdevicesareworkingproperly.

MachineOperation

Operatethecontrolsonlywiththeenginerunning.

Checkforproperoperationofallcontrolsandprotectivedeviceswhilemovingslowlyinanopen area.

Theoperatormustbesatisfiedthatnoonewillbeendangeredbeforemovingthemachine.

Donotallowridersonthemachine.

Reportanyneededrepairsnotedduringoperation.

Stayasafedistancefromtheedgeofcliffs,overhangsandslideareas.

Ifthemachinebeginstosidesliponagrade,immediatelylowerthehopperandturnthemachine downhill.

Becarefultoavoidtheconditionwhichcouldleadtotippingwhenworkingonhills,banksorslopes, andwhencrossingditches,ridgesorotherobstructions.

Workupanddownslopes,ratherthansideways,wheneverpossible.

Keepthemachineundercontrolanddonotworkitoveritscapacity.

Neverstraddleawireropecableorsimilardevice,norallowotherstodoso.

Nopersonnelshouldbebetweenthemachineandtrailingequipmentwhenmaneuvering.

Knowthemaximumheightandreachofyourmachine.

MachineParking

Parkonalevelsurface.Ifnecessarytoparkonagrade,blockthemachine.

MovethepropelleverstotheNEUTRALposition.

MovethethrottlecontroltoLOWIDLE.

MovetheparkingbrakeswitchtotheONposition.

Lowerthescreedontoblocksandthehoppertoitslowestpoint.

Stoptheengine.

TurntheenginestartswitchtoOFFandremovethekey.

TurnthedisconnectswitchtoOFF.

FriAug411:58:29UTC+05302023

Product:ASPHALTPAVER

Model:AP-200BASPHALTPAVER2NK

Configuration:AP-200BAsphaltPaver2NK00001-UP(MACHINE)POWEREDBYHATZEngine

OperationandMaintenanceManual

AP-200BASPHALTPAVER

MediaNumber-KEBU2869-01PublicationDate-01/01/1998DateUpdated-29/01/2002

Problems,CausesAndCorrections

MatFinishProblems

Problemsinobtainingthecorrectmatsurfacefinishcanbetracedtoseveraldifferentsources.

*Impropermixcontrol-impropertemperaturecontrol,unstablemix,improperlygradedmix, etc.

*Improperrollingofthemat-notenough,toomuch,toosoon,toolate,etc.

*Improperadjustmentofthepaver-toomuchleadcrown,toolittleleadcrown,vibratorspeed wrong,etc.

*Improperoperationofthepaver-pavingtoofast,pavingtooslow,runningpaveroutof material,etc.

*Improperpreparationofthesurfaceonwhichthematislaid.

Thefollowingtroubleshootingprocedureswillhelpinlocatingthecauseofmatdefectsandin correctionthecause.

TroubleshootingIndex

1.Matnotcompactedproperly.

2.Screedmarksinmat.

3.Wavysurface(longwaves).

4.Wavysurface(shortwaves).

5.Badlongitudinaljoint.

6.Badtransversejoint.

7.Surfacecracksincenterofstrip.

8.Streakincenterofstrip.

9.Transversehairlinecracksinsurface.

10.Deeptransversecracksfullwidth.

11.Tearing-allacrossmat.

12.Surfacecracksatedges.

1.MatNotCompactedProperly

Cause:Vibratorrunningtooslow.

Correction:Increasevibratorspeed.

Cause:Screednotcompletelylowered.

Correction:Lowerscreed.

Cause:Mixgradedimproperly.

Correction:Correctatplant.

Cause:Poormixtemperaturecontrol.

Correction:Correctatplantortrucks.

Cause:Softbase.

Correction:Checkbasebeforestartingpavingoperation.

2.ScreedMarksinMat

Cause:Brakessetontruck.

Correction:Instructtruckdriver.

Cause:Truckbumpingpaver.

Correction:Instructtruckdriver.

Cause:Waitingalongtimebetweenloads.

Correction:Correctatplantortrucks.Reducepavingspeed.

3.WavySurface(LongWaves)

Cause:Overcontrollingofscreed.

Correction:Allowtimeforscreedtoreactbetweenadjustments.

Cause:Poormixtemperaturecontrol.

Correction:Correctatplantortrucks.

Cause:Runningmaterialtoolowbetweenloads.

Correction:Reducepavingspeed.

Cause:Segregationofmaterialsinmix.

correction:Correctatplant.

Cause:Hopperdoorsopenedtoomuch.

Correction:Closethehopperdoorsmore.

Cause:Augerflightingworn.

Correction:Replaceflighting.

Cause:Waitingalongtimebetweenloads.

Correction:Correctatplantortrucks.Reducepavingspeed.

4.WavySurface(ShortWaves)

Cause:Poormixtemperaturecontrol.

Correction:Correctatplantortrucks.

Cause:Overcontrollingscreed.

Correction:Allowtimeforscreedtoreactbetweenadjustments.

Cause:Segregationofmaterialsinmix.

Correction:Correctatplant.

Cause:Toomuchslackinrollerdrives.

Correction:Repair/replaceroller.

Cause:Augerflightingworn.

Correction:Replaceflighting.

5.BadLongitudinalJoint

Cause:Notrollingsoonenough.

Correction:Instructrolleroperator.

Cause:Overcontrollingscreed.

Correction:Allowtimeforscreedtoreactbetweenadjustments.

Cause:Poormixtemperaturecontrol.

Correction:Correctatplantortrucks.

Cause:Screedendgatenotpositionedproperly.

Correction:Adjustendgate.

Cause:Toomuchortoolittleoverlap.

Correction:Decreaseorincreaseoverlap.

6.BadTransverseJoint

Cause:Augerinitiallyloadedtoohigh.

Correction:Donotoverloadaugeratstartofoperation.

Cause:Jointnotrolledsoonenough.

Correction:Instructrolleroperator.

Cause:Poorpreparationforjoint.

Correction:Preparejointproperly.

Cause:Screedtoocold.

Correction:Warmscreedbeforestarting.

Cause:Mixtoocold.

Correction:Correctatplant.

Cause:Screednotadjustedproperly.

Correction:Readjustscreed.

7.SurfaceCracksinCenterOfStrip

Cause:Notenoughleadcrown.

Correction:Adjustscreedcrown.

Cause:Poormixtemperaturecontrol.

Correction:Correctatplantortrucks.

8.StreakinCenterofStrip

Cause:Toomuchleadcrown.

Correction:Adjustscreedcrown.

Cause:Hopperdoorsopenedtoomuch.

Correction:Closethehopperdoorsmore.

Cause:Augerflightingworn.

Correction:Replaceflighting.

9.TransverseHairlineCracksinSurface

Cause:Improperrolling-notenough,toofasttoosoon.

Correction:Instructrolleroperator.

Cause:Poormixtemperaturecontrol.

Correction:correctatplant.

Cause:Unstablemix.

Correction:Correctatplant.

Cause:Pavingspeedtoofast.

Correction:Reducepavingspeed.

10.DeepTransverseCracksFullWidth

Cause:Poormixtemperaturecontrol.

Correction:Correctatplant.

Cause:Unstablemix.

Correction:Correctatplant.

Cause:Softbase.

Correction:checkbasebeforestartingoperation.

11.Tearing-AllAcrossMat

Cause:Screedtoocold.

Correction:Heatscreed.

Cause:Pavingspeedtoofast.

Correction:Reducepavingspeed.

Cause:Vibratoroperatingtooslow.

Correction:Increasevibratorspeed.

Cause:Mixtoocold.

Correction:Correctatplant.

Cause:Matnotthickenoughforlargestaggregate.

Correction:Increasematthickness.

12.SurfaceCracksatEdges

Cause:Toomuchleadcrown.

Correction:Adjustscreedcrown.

Cause:Mixbuildingupatendofauger,coolingoff.

Correction:Cleanoutbuildup.

Cause:Screedendgatesnotsquare.

Correction:Adjustendgates.

FriAug411:59:20UTC+05302023

Product:ASPHALTPAVER

Model:AP-200BASPHALTPAVER2NK

Configuration:AP-200BAsphaltPaver2NK00001-UP(MACHINE)POWEREDBYHATZEngine

OperationandMaintenanceManual

AP-200BASPHALTPAVER

MediaNumber-KEBU2869-01PublicationDate-01/01/1998DateUpdated-29/01/2002

LiteratureReferenceMaterials

CaterpillarReferenceMaterial

ThefollowingliteraturecanbeobtainedthroughanyCaterpillardealer.

SEBD0518,KnowYourCoolingSystem

SEBD0717,DieselFuelsandYourEngine

SEHS7067,FuelsRecommendationsforCaterpillarDieselEngines

SEBU5898,ColdWeatherRecommendationsOperationandMaintenanceManual

SEBD0640,OilandYourEngine

KENR1860,ServiceManual

KEBP0090,PartsManual

SEHS7392,StorageofDieselEngines

SEHS9031,StorageProcedureforCaterpillarProducts

SEBF8029,GuidelineForReusablePartsandSalvageOperations(Anindexofpublicationson reusabilityorsalvageofusedparts.)

MaintenanceChartAndDecal

ThefollowingformnumberscanbeorderedfromanyCaterpillardealer.

KELU2869chartcontainslubricationandmaintenanceinformationwithanoverheadviewof product,onoilandtearresistantmaterial.Chartcontainsrefillcapacities,lubricantrecommendations anddailywalk-aroundinspectioninformation.

KEEU2869decalcontainslubricationandmaintenanceinformationwithanoverheadviewof product,includinglubricantandrefillcapacityrecommendations.Decalcanbeplacedanywhere,but shouldnotbeplacedoverothersignsoronwindows.

AdditionalReferenceMaterial

ASTMD2896TBNMeasurements(Cannormallybeobtainedfromyourlocaltechnologicalsociety, libraryorcollege.)

SAEJ313DieselFuels(FoundintheSAEhandbookorcanbeobtainedfromanylocallibrary, collegeortechnologicalsociety.)

SAEJ754Nomenclature(NormallyfoundintheSAEhandbook.)

SAEJ183Classification(NormallyfoundintheSAEhandbook.)

FriAug411:59:37UTC+05302023

Product:ASPHALTPAVER

Model:AP-200BASPHALTPAVER2NK

Configuration:AP-200BAsphaltPaver2NK00001-UP(MACHINE)POWEREDBYHATZEngine

OperationandMaintenanceManual

AP-200BASPHALTPAVER

MediaNumber-KEBU2869-01PublicationDate-01/01/1998DateUpdated-29/01/2002

ProductIdentificationAndSerialNumberLocation

TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.

Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(engines, transmissions,etc.)areidentifiedbySerialNumbers.Also,mostmajorCaterpillarattachmentsare identifiedbySerialNumbers.

Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration.

Product:ASPHALTPAVER

Model:AP-200BASPHALTPAVER2NK

Configuration:AP-200BAsphaltPaver2NK00001-UP(MACHINE)POWEREDBYHATZEngine

OperationandMaintenanceManual

AP-200BASPHALTPAVER

MediaNumber-KEBU2869-01PublicationDate-01/01/1998DateUpdated-29/01/2002

SpecificationsAndModelViews

Hydraulictank(1),engine(2)andscrewconveyor(auger)(3).

Battery(4),fueltank(5)anddisconnectswitch(6).

Hopper(7),towpoint(8),towarm(9),operator'sstation(10)andvibratorandscreed(11).

Basicmachineshippingspecificationsarelistedbelow.

FriAug411:58:48UTC+05302023

This is the sample of the manual if you need complete manual Click Here to download