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Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance

980M and 982M Wheel Loaders

Media Number -SEBU9341-02

Foreword

SMCS - 1000; 7000

Literature Information

Manual

Date -01/06/2015

Updated -29/11/2016

s00037320

This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.

This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.

Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.

Safety

The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

Operation

The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

Maintenance

The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

Certified Engine Maintenance

Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.

Machine Capacity

Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.

Cat Product Identification Number

Effective First Quarter 2001 the Cat Product Identification Number (PIN) has changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:

Illustration 1 g00751314

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.

Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

This is the sample of the manual click on the download link for complete manual

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Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02 Publication Date -01/06/2015 Date Updated -29/11/2016

Articulation Bearings - Lubricate

SMCS - 7057-086-BD; 7065-086-BD; 7066-086-BD

Crushing Hazard. Connect the steering frame lock between front and rear frames before servicing the machine in the articulation area. Disconnect the steering frame lock and secure it in the stored position before resuming operation. Failure to do so could result in serious injury or death.

Ensure that the machine ignition switch is in the OFF position and that the parking brake is engaged before entering the articulation area.

Refer to Operation and Maintenance Manual, "Steering Frame Lock" before entering the articulation joint.

Wipe all fittings before applying grease.

i05770591

Illustration 1 g03661141

Apply grease to one fitting on the upper pivot bearing (1) and one fitting on the lower pivot bearing (2).

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02 Publication Date -01/06/2015 Date Updated -29/11/2016

Automatic Lubrication Filler Filter - Clean - Automatic TWIN Greasing System - If Equipped

SMCS - 7540-070-HR

Note: This procedure is only required on the Automatic TWIN Greasing System. This procedure is not required on the Cat Autolube.

i06759128

Illustration 1 g02494037

(1) Reservoir

(2) Dust Cap (3) Filler Tube Assembly

1. Remove dust cap (2) from reservoir (1).

2. Clean filler tube assembly (3) and the coupling on the filler tube assembly.

3. Remove filler tube assembly (3) and the coupling.

4. Remove the grease fitting from the filter and clean the filter.

5. Clean the filter with solvent and compressed air. Check the filter for cracks. If any cracks exist, replace the filter.

6. Replace the grease fitting in the filter.

7. Fill the filter with grease.

8. Install the filter.

9. Install the filter assembly onto filler tube assembly (3).

10. Install filler tube assembly (3) and dust cap (2).

Thu Jul 11 10:40:20 UTC+0530 2024

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02

Date -01/06/2015 Date Updated -29/11/2016

Automatic Lubrication Grease Tank - Fill - Autolube - If Equipped

SMCS - 7540-544-TNK

The Automatic TWIN Greasing System

Reference: Refer to System Operation, RENR 6331 for more information on the Automatic TWIN Greasing System.

A pressure hazard is present. Severe personal injury or death can result from removing hoses or fittings that are under pressure. Relieve the pressure in the system before you remove hoses or fittings.

i06759737

Illustration 1 g02494037

(1) Reservoir

(2) Dust Cap

(3) Filler Tube Assembly

Grease reservoir (1) is located near the rear fender on the right side of the machine.

Filling the Reservoir

1. Remove dust cap (2) from grease reservoir (1).

2. Clean the fitting before filling.

3. Fill grease reservoir (1) with grease to the maximum level which is indicated on the grease reservoir (1).

Note: Avoid fully emptying the reservoir causing air to enter the system. Air may be pumped into the reservoir. This air can accumulate under the piston. The air can be removed

if the reservoir is refilled to a level slightly above the maximum level mark. Excess air and excess grease will be released from the pump at the overflow passage.

Reference: For the correct type of grease, refer to Operation and Maintenance Manual, "Lubricant Viscosities".

Note: If a different brand of grease is used, check for compatibility. If the new grease is not compatible with the grease in the reservoir, the system must be purged. Refer to System Operation, RENR 6331 for more information about purging the system.

4. Install dust cap (2).

The Cat Autolube System

Reference: Refer to System Operation, M0073678 for more information on the Cat Autolube System.

Illustration 2 g06110102

Grease reservoir (1) is located near the rear fender on the left side of the machine. Remote fill (2) is located to the left of the ladder on the left side of the machine. There is also fill location (3) on the autolube reservoir.

1. Clean the fitting before filling.

2. Fill grease reservoir (1) with grease to the maximum level which is indicated on the grease reservoir (1).

Reference: For the correct type of grease, refer to Operation and Maintenance Manual, Lubricant Viscosities.

Note: If a different Brand of grease is used, check for compatibility. If the new grease is not compatible with the grease in the reservoir, the system must be purged. Refer to System Operation, M0073678 for more information about purging the system.

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02 Publication Date -01/06/2015 Date Updated -29/11/2016

Axle Oscillation Bearings - Lubricate

SMCS - 3268-086-BD; 3278-086-BD

Ensure that the machine ignition switch is in the OFF position and that the parking brake is engaged before entering the articulation area.

Refer to Operation and Maintenance Manual, "Steering Frame Lock" before entering the articulation joint. Illustration 1

i06206909

The remote grease fittings are on the right side of the machine in the articulation joint.

Illustration 2 g03303776

Wipe all fittings before lubricating.

Grease fitting (1) will lubricate the axle pivot bearing that is on the front of the rear axle. Grease fitting (2) will lubricate the axle pivot bearing that is on the rear of the rear axle.

Note: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the proper grease.

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02

Publication Date -01/06/2015

Backup Alarm - Test - If Equipped

SMCS - 7406-081

The backup alarm is on the rear of the machine.

Date Updated -29/11/2016

Illustration 1 g03852923

Turn the engine start switch to the ON position in order to perform the test.

i06207002

Apply the service brake. Place the transmission into REVERSE.

The backup alarm should sound immediately. The backup alarm will continue to sound until the transmission is placed into NEUTRAL or into FORWARD.

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02

Date -01/06/2015 Date Updated -29/11/2016

Battery or Battery Cable - Clean/Inspect/Replace

SMCS - 1401-040; 1401-070; 1401-510; 1402-040; 1402-070; 1402-510

Personal injury may occur from failure to properly service the batteries.

Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.

Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.

Always wear protective glasses when working with batteries.

i06207506

Illustration 1 g03853294

1. Turn the engine start switch key OFF. Turn all of the switches OFF.

2. Turn the battery disconnect switch OFF. Remove the key.

3. Remove the access covers from the battery compartments.

Note: The machine may contain more than one set of batteries.

4. Remove the battery hold-down.

5. Disconnect the negative battery cable from the disconnect switch.

Note: Do not allow the disconnected battery cable to contact the disconnect switch.

6. Disconnect the negative battery cable at the battery.

7. Disconnect the positive battery cable at the battery.

8. Inspect the battery terminals for corrosion. Inspect the battery cables for wear or damage.

9. Make any necessary repairs. If necessary, replace the battery cables or the battery.

10. Clean the battery terminals and the surfaces of the batteries with a clean cloth.

11. Connect the positive battery cable at the battery.

12. Connect the negative battery cable at the battery.

13. Coat the battery terminals with petroleum jelly to prevent corrosion.

14. Reinstall the battery hold-down

15. Torque the locknuts in the center of the hold-down to 14 ± 1 N·m (10 ± 2 lb ft)

16. Connect the battery cable at the battery disconnect switch.

17. Install the key and turn the battery disconnect switch ON.

18. Reinstall battery compartment cover plates.

Recycle the Battery

Always recycle a battery. Never discard a battery.

Always return used batteries to one of the following locations:

• A battery supplier

• An authorized battery collection facility

• Recycling facility

Private Network For SIS Licensees. Thu Jul 11 10:41:07 UTC+0530 2024

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02 Publication Date -01/06/2015 Date Updated -29/11/2016

Belt - Inspect/Adjust/Replace

SMCS - 1397-025; 1397-040; 1397-510

Your machine is equipped with a single serpentine belt. Stop the engine. Open the rear hood. The belt is located on the front of the engine.

i06954857

(1) Alternator

(2) Compressor

(3) Idler

(4) Tensioner

(5) AOC Clutch and Pump (if equipped)

(6) Crankshaft Pulley

(7) Serpentine Belt

1. Unlatch the engine hood and raise the engine hood.

Illustration 2

(A) New belt (B) Worn belt

g06114636

2. Inspect the condition of the serpentine belt. Over time the belt ribs will lose material (C). The space between the ribs will increase (D). The loss of material will cause the pulley sheave to contact the belt valley. This will lead to belt slippage and accelerated wear (E). Replace the belt if the belt is worn or frayed.

Tensioner keeps the correct tension on the belt. Insert a ratchet with a square drive into tensioner Rotate the tensioner counterclockwise to relieve tension on the belt. Remove the belt.

Install the new belt. Be sure that the new belt is routed correctly, as shown. Rotate the tensioner counterclockwise to install the new belt. Release the tensioner when the new belt is installed. The correct tension will automatically be applied. Copyright 1993 - 2024 Caterpillar Inc.

Product: WHEEL LOADER

Model: 982M WHEEL LOADER LRS

Configuration: 982M Wheel Loader LRS00001-UP (MACHINE) POWERED BY C13 Engine

Operation and Maintenance Manual

980M and 982M Wheel Loaders

Media Number -SEBU9341-02

Brake Accumulator - Check

SMCS - 4263-535

-29/11/2016

Pressurized System!

Hydraulic accumulators contain gas and oil under high pressure. DO NOT disconnect lines or disassemble any component of a pressurized accumulator. All gas pre-charge must be removed from the accumulator as instructed by the service manual before servicing the accumulator or any accumulator component.

Failure to follow the instructions and warnings could result in personal injury or death.

Only use dry nitrogen gas to recharge accumulators. See your Cat dealer for special equipment and detailed information for accumulator service and charging.

1. Turn the engine start switch to the ON position. The alert indicator for the brake should come on if the braking system is not at normal operating pressure.

2. Start the engine. Run the engine at low idle speed until the engine is warm in order to increase the accumulator pressure. The alert indicator should go off.

3. At low idle engine speed, fully depress the brake pedal and release. Repeat this process until hearing the brake charging system recharge the accumulators. When charging, you will hear a slight dip in engine rpm.

4. When charging is completed, stop the engine and turn the key to the ON position without starting the engine. Fully apply the brake pedal and fully release off the brake pedal at a rate

i05823698

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK

For some reason if link does not work download this pdf and then click