CAT Caterpillar 980K Service Repair Manual PDF Download by Heavy Equipment Manual

980K HLG WHEEL LOADER

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

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 

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

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 

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 

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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

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 

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

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

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

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

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  Product: WHEEL LOADER Model: 980K HLG WHEEL LOADER NEP Configuration: 980K Wheel Loader High Lift Grapple NEP00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly 980K Wheel Loader C13 Engine Supplement Media Number -KENR6443-02

Publication Date -01/08/2012

Date Updated -21/08/2012

i04403433

Engine, Torque Converter, Transmission and Output Transfer Gears - Install SMCS - 1006-012

Installation Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

138-7574

Link Bracket

2D-1201

Eyebolt

6V-6146

Load Leveling Beam

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK For some reason if link does not work download this pdf and then click

Illustration 1

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1. Use Tooling (C) and a suitable lifting device in order to lower the engine, torque converter, transmission and output transfer gears (41) into place. The weight of the engine and transmission is approximately 3389 kg (7472 lb).

Illustration 2

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2. With Tooling (C) and the suitable lifting device still supporting the engine and transmission install bolt (40). Tighten bolt (40 ) to a torque of 900 ± 100 N·m (664 ± 74 lb ft). Repeat for the opposite side.

Illustration 3

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3. Use two people in order to install mount assembly (39). The weight of mount assembly (39) is approximately 25 kg (55 lb). Install bolts (37) and (38). Tighten bolt (38) to a torque of 900 ± 100 N·m (664 ± 74 lb ft). Repeat for the opposite side.

Illustration 4

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Illustration 5

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Illustration 6

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Illustration 7

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4. Remove Tooling (C). Disconnect the suitable lifting device from lift points (36). Disconnect the suitable lifting device from Tooling (B) and Tooling (A). Remove Tooling (B) and Tooling (A) .

Illustration 8

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5. Install the yoke and bolt (35). Install bolt (35) to the following torque 475 ± 60 N·m (350 ± 44 lb ft).

Illustration 9

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Illustration 10

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6. Install transmission oil fill tube assembly (34). Connect transmission oil fill tube assembly (34) .

Illustration 11

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7. Connect hose assembly (33) to the steering pump.

Illustration 12

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8. Connect cable assemblies (32) to the electronic starter motor.

Illustration 13

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9. Connect harness assemblies (31) .

Illustration 14

10. Install clips (29) and (30) .

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Illustration 15

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11. Connect clamp (28) .

Illustration 16

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12. Connect tube assemblies (27) . 13. Connect harness assembly (26) . 14. Connect ground strap (25) .

Illustration 17

15. Connect harness assembly (23) . 16. Connect hose assemblies (22) and (24) .

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Illustration 18

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17. Connect hose (18). Connect clamps (21). Connect hose assembly (20). Connect clamps (19) .

Illustration 19

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Illustration 20

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18. Install tube assemblies (17). Connect tube assemblies (17) to hose assemblies (16) .

Illustration 21

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19. Use a suitable lifting device in order to install secondary steering pump (9). The weight of secondary steering pump (9) is approximately 38 kg (84 lb). Install nuts (15) .

Illustration 22

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20. Install secondary steering valve (12) and bolts (13). Connect hose assemblies (14) .

Illustration 23

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21. Connect hose assembly (11) to secondary steering valve (11) .

Illustration 24

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22. Connect hose assembly (10) to secondary steering pump (9) .

Illustration 25

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23. Reposition hose assembly (7) and install clamps (8) .

Illustration 26

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24. Connect hose assembly (7) to the fuel tank.

Illustration 27

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25. Reposition harness assemblies (6) and connect harness assemblies (6) .

Illustration 28

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26. Connect all ten hose assemblies (5) and the cable strap assemblies.

Illustration 29

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27. Reposition hoses (4) through the sound barrier (3).

Illustration 30

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28. Connect hoses (2) .

Illustration 31

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29. Connect hose (1) to the transmission oil cooler. 30. Fill the power train oil. Refer to Operation and Maintenance Manual, "Power Train Oil - Change" for the correct filling procedures. End By: a. Install the steering valve. b. Install the center drive shaft. c. Install the rear drive shaft. d. Install the power train guard. e. Install the crankcase guard. f. Install the clean emissions module. g. Install the hydraulic tank. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sat May 1 11:56:34 UTC+0530 2021

Disassembly and Assembly 980K Wheel Loader C13 Engine Supplement Media Number -KENR6443-02

Publication Date -01/08/2012

Date Updated -21/08/2012

i04397916

Engine, Torque Converter, Transmission and Output Transfer Gears - Remove SMCS - 1006-011

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

138-7574

Link Bracket

2D-1201

Lifting Eye Bolt

6V-6146

Load Leveling Beam

Start By: A. Remove the hydraulic tank. B. Remove the clean emissions module. C. Remove the crankcase guard. D. Remove the power train guard. E. Remove the rear drive shaft. F. Remove the center drive shaft. G. Remove the steering valve. 1. Drain the power train oil. Refer to Operation and Maintenance Manual, "Power Train Oil - Change" for the correct draining and filling procedures. 2. Turn the battery disconnect switch into the OFF position.

Illustration 1

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3. Disconnect hose (1) from the transmission oil cooler.

Illustration 2

4. Disconnect hoses (2) .

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Illustration 3

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5. Pull hoses (4) through sound barrier (3). Remove sound barrier (3) .

Illustration 4

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6. Disconnect all ten hose assemblies (5) and the cable strap assemblies from the transmission.

Illustration 5

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7. Disconnect harness assemblies (6) and reposition out of the way.

Illustration 6

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8. Disconnect hose assembly (7) from the fuel tank.

Illustration 7

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9. Disconnect clamps (8) and reposition hose assembly (7) .

Illustration 8

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10. Disconnect hose assembly (10) from secondary steering pump (9) .

Illustration 9

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11. Disconnect hose assembly (11) from secondary steering valve (12) .

Illustration 10

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12. Disconnect hose assemblies (14) from secondary steering valve (12). Remove bolts (13) and secondary steering valve (12) .

Illustration 11

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13. Attach a suitable lifting device to secondary steering pump (9). The weight of secondary steering pump (9) is approximately 38 kg (84 lb). Remove nuts (15) and secondary steering pump (9) .

Illustration 12

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Illustration 13

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14. Disconnect hose assemblies (16) from tube assemblies (17). Remove tube assemblies (17) .

Illustration 14

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15. Disconnect clamps (19). Disconnect hose assembly (20). Disconnect clamps (21) and hose (18) .

Illustration 15

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16. Disconnect hose assemblies (22) and (24). Disconnect harness assembly (23) .

Illustration 16

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17. Disconnect ground strap (25). 18. Disconnect harness assembly (26) . 19. Disconnect tube assemblies (27) .

Illustration 17

20. Disconnect clamp (28) .

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Illustration 18

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21. Remove clips (29) and (30) .

Illustration 19

22. Disconnect harness assemblies (31) .

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Illustration 20

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23. Disconnect cable assemblies (32) from the electronic starter motor.

Illustration 21

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24. Disconnect hose assembly (33) from the steering pump.

Illustration 22

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Illustration 23

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25. Disconnect transmission oil fill tube assembly (34). Remove transmission oil fill tube assembly (34) .

Illustration 24

26. Remove bolt (35) and the yoke.

g02590380

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK For some reason if link does not work download this pdf and then click