980G WHEEL LOADER
Printed by Heavy Equipment Manuals v2.20
Printed in U.S.A
Heavy Equipment Manuals
Product: WHEEL LOADER Model: 980G WHEEL LOADER 2SR Configuration: 980G WHEEL LOADER 2SR00651-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly 980G Wheel Loader Engine Supplement Media Number -SENR5873-03
Publication Date -01/01/2004
Date Updated -15/01/2004
i01035136
Aftercooler - Install SMCS - 1063-012
Installation Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
138-7573
Link Bracket
2
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
This is the sample of the manual click on the download link for complete manual
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Illustration 1
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2. Install O-ring seal (26) to core assembly (25). Repeat the procedure for the other end of the core assembly. Note: Lubricate the O-ring seals with a suitable lubricant.
Illustration 2
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3. Install the gasket and core assembly (25) to aftercooler housing (24) .
Illustration 3
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4. Install the gasket and cover (22) to aftercooler housing (24) .
Illustration 4
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5. Install 22 bolts (22) in order to secure cover (23) to aftercooler housing (24) .
Illustration 5
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6. Install the gasket and adapter (20) and (21) to the aftercooler. Repeat the procedure for the other end of the aftercooler.
Illustration 6
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7. Install six gaskets (19) to the engine.
Illustration 7
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Typical Example
8. Attach Tooling (A), as shown. 9. Install the aftercooler with a hoist and suitable lifting slings. Weight of the aftercooler is 34 kg (75 lb).
Illustration 8
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Typical Example This is a view under the machine.
Illustration 9
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Typical Example This is a view of the front of the aftercooler.
10. Install 12 bolts (18) in order to secure aftercooler (6) to the engine. 11. Remove the hoist and the suitable lifting sling.
Illustration 10
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Typical Example
12. Connect tube (16) to aftercooler (6) and tighten retaining nut (17) .
Illustration 11
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13. Position the gasket and elbow (14) to aftercooler (6). Install four bolts (13) in order to secure elbow (14) to aftercooler (6) . 14. Install the bolt and clip (15) to elbow (14) .
Illustration 12
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15. Position the gasket and elbow (12) to the aftercooler (6). Install four bolts (11) in order to secure elbow (12) to aftercooler (6) .
Illustration 13
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Typical Example
16. Install the gasket and plate (10) to aftercooler (6) .
Illustration 14
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Typical Example
17. Position gasket (9) to aftercooler (6) .
Illustration 15
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18. Install four bolts and nuts (7) in order to secure tube assembly (8) to aftercooler (6) .
Illustration 16
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19. Position the fuel filters on the aftercooler and install two bolts (5) . 20. Position the air conditioner hose in place and install the bolt to secure clip (1) . 21. Position the ether aid engine line (3) in place. Secure the clip with bolt (4) . 22. Connect the ether aid engine line (3) and tighten retaining nut (2) . 23. Fill the cooling system. Refer to Operations and Maintenance Manual, "Cooling System Coolant - Change" for the machine that is being serviced. End By: a. Install the side panel on the right side of the machine. Refer to Disassembly and Assembly, "Side Panels - Remove and Install" for the machine that is being serviced. b. Disconnect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced. Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sun Aug 27 16:10:27 UTC+0530 2023
Product: WHEEL LOADER Model: 980G WHEEL LOADER 2SR Configuration: 980G WHEEL LOADER 2SR00651-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly 980G Wheel Loader Engine Supplement Media Number -SENR5873-03
Publication Date -01/01/2004
Date Updated -15/01/2004
i01034613
Aftercooler - Remove SMCS - 1063-011
Removal Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
138-7573
Link Bracket
2
Start By: A. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock Separate and Connect" for the machine that is being serviced. B. Remove the side panel on the right side of the machine. Refer to Disassembly and Assembly, "Side Panels - Remove and Install" for the machine that is being serviced.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand. Remove the fill cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This will help to prevent fluid loss and this will help to keep contaminants from entering the system. 1. Drain the cooling system. The capacity of the cooling system is 81 L (21 US gal).
Illustration 1
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2. Loosen retaining nut (2) and disconnect ether aid engine line (3) . 3. Remove bolt (4). Position ether aid engine line (3) aside. 4. Remove the bolt from clip (1). Position the air conditioner hose aside.
5. Remove two bolts (5) that secure the fuel filters. Position the fuel filters aside.
Illustration 2
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Typical Example
6. Remove four nuts (7) in order to separate tube assembly (8) from aftercooler (6) .
Illustration 3 Typical Example
7. Remove gasket (9) from aftercooler (6) .
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Illustration 4
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Typical Example
8. Remove plate (10) and the gasket from aftercooler (6) .
Illustration 5
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9. Remove four bolts (11) and remove elbow (12) .
Illustration 6
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10. Remove the bolt and clip (15) from elbow (14) . 11. Remove four bolts (13) and remove elbow (14) .
Illustration 7
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Typical Example
12. Loosen retaining nut (17) and disconnect tube (16) from aftercooler (6) .
Illustration 8
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Typical Example
13. Install Tooling (A) . 14. Attach a hoist and suitable lifting slings to Tooling (A), as shown.
Illustration 9 Typical Example This is a view of the front of the aftercooler.
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Illustration 10
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Typical Example This is a view under the machine.
15. Remove 12 bolts (18) from aftercooler (6). Remove the aftercooler from the engine. Weight of aftercooler is 34 kg (75 lb).
Illustration 11 Typical Example
16. Remove six gaskets (19) from the engine.
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Illustration 12
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17. Remove adapter (20) and (21) and the O-ring seals from the aftercooler.
Illustration 13
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18. Remove 22 bolts (22) in order to separate cover (23) from housing (24) .
Illustration 14
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19. Remove cover (23) and the gasket from housing (24) .
Illustration 15
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20. Remove core assembly (25) and the gasket from housing (24) .
Illustration 16
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21. Remove O-ring seal (26) from core assembly (25). Repeat the procedure for the other end of the core assembly. Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sun Aug 27 16:09:51 UTC+0530 2023
Product: WHEEL LOADER Model: 980G WHEEL LOADER 2SR Configuration: 980G WHEEL LOADER 2SR00651-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly 980G Wheel Loader Engine Supplement Media Number -SENR5873-03
Publication Date -01/01/2004
Date Updated -15/01/2004
i01003011
Air Cleaner - Remove and Install SMCS - 1051-010; 1054-010
Removal Procedure Start By: A. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock Separate and Connect" for the machine that is being serviced. 1. Open the engine hood. The air cleaner is located on the left side of the machine.
Illustration 1
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2. Loosen clamp (2) and hose clamp (3). Remove precleaner (1) .
Illustration 2
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3. Loosen hose clamps (4) at the air cleaner and at the turbocharger. Remove hose assembly (5) .
Illustration 3
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4. Disconnect electrical connector (6) . 5. Disconnect line (7) from the starting aid valve assembly (8) .
Illustration 4
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6. Disconnect air conditioning dryer (10) at the quick-connect fittings (9) .
Illustration 5
7. Remove bolts (11) and (12) .
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Illustration 6
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8. Loosen hose clamps (13). Remove the hose from dust ejector tube (14) .
Illustration 7
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9. Use a hoist and a suitable lifting sling to support the air cleaner assembly, as shown.
Illustration 8
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Illustration 9
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10. Remove bolts (15) from both sides of the air cleaner support.
Illustration 10
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11. Remove bolt (16) . 12. Remove the air cleaner assembly. Weight of the air cleaner assembly is 93 kg (205 lb). Note: Use the following procedure to remove the air cleaner housing.
Illustration 11
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13. Disconnect line (17) .
Illustration 12
14. Remove bolts (18) .
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Illustration 13
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15. Remove bolts (19). Separate the two halves.
Illustration 14
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16. Remove bolts (20) .
Illustration 15
17. Remove the air cleaner housing.
Installation Procedure
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This is the sample of the manual click on the download link for complete manual
DOWNLOAD LINK For some reason if link does not work download this pdf and then click