906 COMPACT WHEEL LOADER
Printed by Heavy Equipment Manuals v2.20
Printed in U.S.A
Heavy Equipment Manuals
Product: COMPACT WHEEL LOADER Model: 906 COMPACT WHEEL LOADER MER Configuration: 906 Wheel Loader MER00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly 906 and 908 Compact Wheel Loaders 3044C Engine Supplement Media Number -RENR6453-00
Publication Date -01/11/2006
Date Updated -15/11/2006
i02628957
Air Cleaner - Remove and Install SMCS - 1051-010
Removal Procedure
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
1. Open the hood and the access panel on the left side of the machine. 2. Turn the battery disconnect switch to the OFF position.
Illustration 1
g01318228
3. Remove cover (2) from air cleaner housing (1) .
Illustration 2
g01318230
4. Remove primary air filter element (3) from air cleaner housing (1) .
Illustration 3
g01318231
5. Remove secondary air filter element (4) from air cleaner housing (1) .
Illustration 4
g01318232
6. Remove bolts (5) from air cleaner housing (1) .
Illustration 5
g01318235
7. Loosen clamp (7) and remove hose (6) from air cleaner housing (1) .
This is the sample of the manual click on the download link for complete manual
DOWNLOAD LINK For some reason if link does not work download this pdf and then click
Illustration 6
g01318236
8. Disconnect tube assembly (8) and remove air cleaner housing (1) .
Installation Procedure
Illustration 7
g01318236
1. Install air cleaner housing (1) and connect tube assembly (8) .
Illustration 8
g01318235
2. Install tube (6) to air cleaner housing (1) and tighten clamp (7) .
Illustration 9
g01318232
3. Install bolts (5) to air cleaner housing (1) .
Illustration 10
g01318231
4. Install secondary air filter element (4) in air cleaner housing (1) .
Illustration 11
g01318230
5. Install primary air filter element (3) in air cleaner housing (1) .
Illustration 12
g01318228
6. Install cover (2) on air cleaner housing (1) . 7. Turn the disconnect switch to the ON position. 8. Close the access panel on the left side of the machine and the hood. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue Mar 9 12:15:29 UTC+0530 2021
Product: COMPACT WHEEL LOADER Model: 906 COMPACT WHEEL LOADER MER Configuration: 906 Wheel Loader MER00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly 906 and 908 Compact Wheel Loaders 3044C Engine Supplement Media Number -RENR6453-00
Publication Date -01/11/2006
Date Updated -15/11/2006
i02629023
Alternator - Remove and Install SMCS - 1405-010
Removal Procedure
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
1. Open the hood. 2. Turn the battery disconnect switch to the OFF position.
Illustration 1
g01318369
3. Remove bolts (1) and cover (2) .
Illustration 2
g01318370
4. Disconnect cable assembly (3) and harness assemblies (4) from alternator (5) .
Illustration 3
g01318371
5. Loosen bolt (6) and bolt (7). Remove belt (8) from alternator (5). Remove bolt (6), bolt (7), and alternator (5) .
Installation Procedure
Illustration 4
g01318371
1. Install alternator (5), bolt (6), bolt (7), and belt (8) . 2. Refer to Operation and Maintenance Manual for the correct tightening procedure for the alternator belt. 3. Tighten bolt (6) and bolt (7) .
Illustration 5
g01318370
4. Connect harness assemblies (4) and cable assembly (3) to alternator (5) .
Illustration 6
g01318369
5. Install cover (2) and bolts (1) . 6. Turn the disconnect switch to the ON position. 7. Close the hood. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue Mar 9 12:12:43 UTC+0530 2021
Product: COMPACT WHEEL LOADER Model: 906 COMPACT WHEEL LOADER MER Configuration: 906 Wheel Loader MER00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly 906 and 908 Compact Wheel Loaders 3044C Engine Supplement Media Number -RENR6453-00
Publication Date -01/11/2006
Date Updated -15/11/2006
i02628926
Battery and Battery Cable - Separate and Connect SMCS - 1401-029-KA
Separation Procedure Start By: A. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock Separate and Connect" for the machine that is being serviced. 1. Lower the work tool to the ground. 2. Engage the parking brake. 3. Open the access door on the left side of the machine. Turn the battery disconnect switch to the OFF position.
Illustration 1
g01318164
4. Remove bolts (1) and cover (2) .
Illustration 2
g01318169
5. Disconnect negative battery cable (4) from battery (5) . 6. Disconnect positive battery cable (3) from battery (5) . 7. Remove bolt (6) and bracket (7). Remove battery (5) .
Connection Procedure
Illustration 3
g01318169
1. Install battery (5). Install bracket (7) and bolt (6) . 2. Connect positive battery cable (3) to battery (5) .
3. Connect negative battery cable (4) to battery (5) .
Illustration 4
g01318164
4. Install cover (2) and bolts (1) . 5. Turn the battery disconnect switch to the ON position. Close the access panel. 6. Disengage the parking brake. End By: Disconnect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue Mar 9 12:12:12 UTC+0530 2021
Product: COMPACT WHEEL LOADER Model: 906 COMPACT WHEEL LOADER MER Configuration: 906 Wheel Loader MER00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly 906 and 908 Compact Wheel Loaders 3044C Engine Supplement Media Number -RENR6453-00
Publication Date -01/11/2006
Date Updated -15/11/2006
i02629120
Electric Starting Motor - Remove and Install SMCS - 1453-010
Removal Procedure
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Illustration 1
g01318437
1. Remove bolts (2) and cover (1) .
Illustration 2
g01318440
2. Move cover (3) out of the way.
Illustration 3
g01318443
3. Remove the nut and disconnect cable assemblies (5) from electric starting motor (4) . 4. Disconnect harness assembly (6) from electric starting motor (4) .
Illustration 4
g01318444
5. Remove nuts (7) and remove electric starting motor (4) .
Installation Procedure
Illustration 5
g01318444
1. Install electric starting motor (4) and nuts (7) .
Illustration 6
g01318443
2. Connect harness assembly (6) to electric starting motor (4) . 3. Connect cable assemblies (5) to electric starting motor (4) and install the nut.
Illustration 7
4. Reposition cover (3) .
g01318440
Illustration 8
g01318437
5. Install cover (2) and bolts (1) . 6. Turn the disconnect switch to the ON position. 7. Close the hood. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue Mar 9 12:13:00 UTC+0530 2021
Product: COMPACT WHEEL LOADER Model: 906 COMPACT WHEEL LOADER MER Configuration: 906 Wheel Loader MER00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly 906 and 908 Compact Wheel Loaders 3044C Engine Supplement Media Number -RENR6453-00
Publication Date -01/11/2006
Date Updated -15/11/2006
i02634634
Engine - Install SMCS - 1000-012
Installation Procedure
Illustration 1
g01320839
Illustration 2
g01321227
1. Attach a suitable lifting device to engine (43). Install the engine in the machine and install bolts (44). The weight of the engine is approximately 317 kg (700 lb).
Illustration 3
g01320837
2. Reposition hose assembly (41). Install clamp (42) and the bolt.
Illustration 4
g01320836
3. Reposition throttle cable (27). Install clamp (40) and the bolt.
Illustration 5
g01320835
4. Reposition harness assemblies (39). Connect harness assembly (38) .
Illustration 6
g01320833
5. Connect harness assembly (37) and install the cable straps.
Illustration 7
g01320831
6. Connect harness assembly (36) .
Illustration 8
7. Install cable assembly (35) and the bolt.
g01320829
Illustration 9
g01320828
8. Connect harness assembly (34) and install the nut.
Illustration 10
g01320826
9. Connect harness assembly (33), harness assembly (32), and harness assembly (31) .
Illustration 11
g01320823
10. Install clamp (30) to the engine. Connect hose (29) and hose (28) to the engine and tighten the clamps. 11. Install throttle cable (27) to the engine and tighten nut (26) .
Illustration 12
g01320822
12. Connect hose (25) and tighten the clamp.
Illustration 13
g01320821
13. Connect hose (24) to the turbocharger and tighten the clamp.
Illustration 14
g01320760
14. Reposition refrigerant compressor (17) and install bolt (21) and bolt (22) . 15. Install belt (23) on the refrigerant compressor. Refer to Operation and Maintenance Manual for the correct tightening procedure for the belt. Tighten bolt (20) .
Illustration 15
g01320762
16. Connect harness assembly (19) and harness assembly (18) to refrigerant compressor (17) .
Illustration 16
g01320704
17. Install hoses (16) in bracket (12). Connect hoses (16) to the engine and tighten the clamps. 18. Connect hose (13) and hose (15) to the engine and tighten the clamps. 19. Connect harness assembly (14) .
Illustration 17
g01320491
20. Connect harness assembly (11) to electric starting motor (9) . 21. Connect cable assemblies (10) to electric starting motor (9) and install the nut.
Illustration 18
g01320489
22. Reposition cover (8) .
Illustration 19
23. Install cover (6) and bolts (7) .
g01320486
This is the sample of the manual click on the download link for complete manual
DOWNLOAD LINK For some reason if link does not work download this pdf and then click