Product:SOILCOMPACTOR
Model:825GSOILCOMPACTOR6RN
Configuration:825GSoilCompactor6RN00001-UP(MACHINE)POWEREDBY3406Engine
OperationandMaintenanceManual 824G,825Gand826GLandfillCompactor
MediaNumber-SEBU6956-02PublicationDate-01/10/1999DateUpdated-01/03/2002
Foreword
SMCS-7606
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedservi#eshouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe
regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:
1.Caterpillar'sWorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
This is the sample of the manual if you need complete manual Click Here to download
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. TueMay1609:50:41UTC+05302023
Inhalingairconditionerrefrigerantgasthroughalitcigaretteor othersmokingmethodorinhalingfumesreleasedfromaflame contactingairconditionerrefrigerantgascancausebodilyharm ordeath.Donotsmokewhenservicingairconditionersor whereverrefrigerantgasmaybepresent.
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Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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Note:
Personalinjurymayoccurfromfailuretoproperlyservicethe batteries.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyte isanacidandcancausepersonalinjuryifitcontactstheskinor eyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporsto explode.Donotallowjumpercableendstocontacteachother ortheengine.Improperjumpercableconnectionscancausean explosion.
Alwayswearprotectiveglasseswhenworkingwithbatteries.
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NOTICE
Inordertopreventenginedamage,donotexceed1300rpm whenperformingtheServiceBrakeHoldingAbilityTestforthe 826GSeriesIILandfillCompactor.
ParkingBrakeHoldingAbilityTest
Personalinjurycanresultifthemachinemoveswhiletesting.
Ifthemachinebeginstomove,reducetheenginespeed immediatelyandapplytheservicebrakepedal.
Inordertopreventenginedamage,donotexceed950rpm whenperformingtheParkingBrakeHoldingAbilityTestforthe 826GSeriesIILandfillCompactor.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMay1610:07:27UTC+05302023
Note: Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMay1610:07:39UTC+05302023
This is the sample of the manual if you need complete manual Click Here to download