Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer
MediaNumber-SEBU7546-03PublicationDate-01/03/2007DateUpdated-01/03/2007
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:31:08UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
ArticulationBearings-Lubricate
SMCS-7057-086-BD;7065-086-BD;7066-086-BD
Illustration1g00786065
Wipeallfittingsbeforelubricantisapplied. Applygreasetotwofittingsforthearticulationbearings.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJun622:21:10UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
AxleOscillationBearings-Lubricate
SMCS-3268-086-BD;3278-086-BD
Theoscillationbearingsarelubricatedbyusingtworemotegreasefittings.Thesefittingsare locatedbehindthesmallaccessdoorontheleftsideofthemachine.
Wipeallfittingsbeforeanylubricantisapplied.
Fitting(1)lubricatesthefrontoscillationbearingoftherearaxle.Fitting(2)lubricatestherear oscillationbearingoftherearaxle.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:29:13UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
BackupAlarm-Test
SMCS-7406-081
1.TurntheenginestartswitchkeytotheONpositioninordertoperformthetest.
2.Applytheservicebrake.
3.MovethetransmissiondirectioncontrollevertotheREVERSEposition.
Illustration2g00782208
Thealarmshouldstarttosoundimmediately.Thealarmwillcontinuetosounduntilthe transmissiondirectioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.
Reference:Formoreinformation,refertoOperationandMaintenanceManual,"BackupAlarm".
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:29:41UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
Onebatteryislocatedoneachsideofthemachineundertheaccessdoor.Cleanthebattery terminalsandthesurfacesofthebatterieswithacleancloth.Coatthebatteryterminalswith petroleumjelly.Makesurethatthebatterycablesareinstalledsecurely.
ThuJun622:30:01UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:30:35UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
BatteryHold-Down-Tighten
SMCS-7257-527
Overtime,thevibrationofanoperatingmachinecancausethebatteryhold-downstoloosen.To helptopreventloosebatteriesandthepossibilityofloosecableconnections,tightentheeightnuts onthetwohold-downstoatorqueof12±3N·m(8.9±2.2lbft).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:30:56UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
BatteryorBatteryCable-Inspect/Replace
SMCS-
Personalinjurymayoccurfromfailuretoproperlyservicethebatteries.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.
Alwayswearprotectiveglasseswhenworkingwithbatteries.
1.Preparethemachineformaintenance.RefertoOperationandMaintenanceManual,Prepare theMachineforMaintenance.
2.TurntheenginestartswitchkeyOFF.TurnalloftheswitchesOFF.
3.TurnthebatterydisconnectswitchOFF.Removethekey.
4.Disconnectthenegativebatterycablefromthedisconnectswitch.
Note:Donotallowthedisconnectedbatterycabletocontactthedisconnectswitch.
5.Disconnectthenegativebatterycableatthebattery.
6.Disconnectthepositivebatterycableatthebattery.
7.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.
8.Makeanynecessaryrepairs.Ifnecessary,replacethebatterycablesorthebattery.
9.Connectthepositivebatterycableatthebattery.
10.Connectthenegativebatterycableatthebattery.
11.Connectthebatterycableatthebatterydisconnectswitch.
12.InstallthekeyandturnthebatterydisconnectswitchON.
RecycletheBattery
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:31:11UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
Belt-Inspect/Adjust/Replace
SMCS-1397-025;1397-040;1397-510
Illustration1g00789533 (1)Compressor.(2)FanPulley.(3)Alternator.(4)Tensioner.(5)Belt.(6)DrivePulley. Yourmachineisequippedwithaserpentinebelt.Inspectthebeltfordamage.Replacethebelt,if necessary.
Insertaratchetwithasquaredriveintothesquareholethatislocatedinthetensioner(4).Rotate thetensionercounterclockwiseinordertorelievetensiononthebelt.Removethebelt.
Installthenewbeltcorrectly,asshown.Thecorrecttensionwillautomaticallybeapplied.Besure thatthebeltisfullyseatedonthepulleys.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJun622:31:26UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
BrakeAccumulator-Check
SMCS-4263-535 Illustration1g00787525
1.TurntheenginestartswitchtotheONposition.Thealertindicatorforbrakeoilpressure shouldcomeonifthebrakingsystemisnotatnormaloperatingpressure.
2.Starttheengine.Runtheengineathalfspeedfortwominutesinordertoincreasethe accumulatorpressure.Thealertindicatorforbrakeoilpressureshouldgooff.
3.Stoptheengine.Applytheservicebrakepedalandreleasetheservicebrakepedaluntilthe alertindicatorforbrakeoilpressurecomeson.Thiswilldecreasetheaccumulatorpressure. Aminimumoffiveapplicationsoftheservicebrakepedalarerequired.
4.Ifthealertindicatorcomesonafterlessthanfiveapplicationsofthebrake,measurethe accumulatorprechargepressure.AnauthorizedCaterpillardealercanmeasurethenitrogen gaspressureintheaccumulator.Useonlydrynitrogengasforrecharging.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:31:59UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
BrakeDiscs-Check
SMCS-4255-535
Reference:Forinformationaboutcheckingthethicknessofthebrakediscs,refertoSystems Operation/TestingandAdjusting,SENR1316,"814FWheelDozer,815FSoilCompactor,and 816FLandfillCompactorBrakingSystem"orconsultyourCaterpillardealer.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun622:32:18UTC+05302024
Product:LANDFILLCOMPACTOR
Model:816FLANDFILLCOMPACTORBMR
Configuration:816FLandfillCompactorBMR00001-UP(MACHINE)POWEREDBY3176CEngine
OperationandMaintenanceManual
816FLandfillCompactor,815FSoilCompactorand814FWheelDozer MediaNumber-SEBU7546-04PublicationDate-01/03/2007DateUpdated-01/04/2019
BrakingSystem-Test
SMCS-4251-081;4267-081
•Parkthemachineonahard,dry,levelsurface.
•Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonneland clearofobstacles.
•Makesurethatthesteeringframelockisintheunlockedposition.
•Fastentheseatbeltbeforeyoutestthebrakes.
Thefollowingtestsareusedtodeterminewhetherthebrakingsystemisfunctional.Thesetestsare notintendedtomeasurethemaximumbrakeholdingeffort.Therequiredbrakeholdingeffortfor sustainingamachineataspecificenginerpmvariesfromonemachinetoanothermachine.The variationsincludedifferencesintheenginesetting,thepowertrainefficiency,thebrakeholding ability,etc.
ServiceBrakeHoldingAbilityTest
Personalinjurycanresultifthemachinemoveswhiletesting.
Ifthemachinebeginstomoveduringtest,reducetheenginespeed immediatelyandengagetheparkingbrake.
1.Starttheengine.Raisetheimplementslightly.Applytheservicebrake.Releasetheparking brake.
2.MovethetransmissioncontroltoSECONDSPEEDFORWARDwhiletheservicebrakes areapplied.
3.Graduallyincreasetheenginespeedtohighidle.Themachineshouldnotmove.
4.Reducetheenginespeedtolowidle.Movethetransmissiondirectioncontroltothe NEUTRALposition.Engagetheparkingbrake.Lowertheimplementtotheground.Stop theengine.
Ifthemachinemovedduringthetest,consultyourCaterpillardealerforabrakeinspection.Make anynecessaryrepairsbeforethemachineisreturnedtooperation.
