Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Foreword
Literature Information
s00037320
This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.
This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.
Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.
Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.
Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.
Operation
The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.
Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.
Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
Certified Engine Maintenance
Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.
It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.
Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.
Cat Product Identification Number
Effective First Quarter 2001 the Cat Product Identification Number (PIN) has changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Illustration 1 g00751314
Where:
1. Caterpillar's World Manufacturing Code (characters 1-3)
This is the sample of the manual click on the download link for complete manual
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2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Articulation Bearings - Lubricate
SMCS - 7057-086-BD; 7065-086-BD; 7066-086-BD
Date Updated -01/04/2019
Illustration 1 g00786065
Wipe all fittings before lubricant is applied. Apply grease to two fittings for the articulation bearings.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jun 6 22:21:10 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Axle Oscillation Bearings - Lubricate
SMCS - 3268-086-BD; 3278-086-BD
Date Updated -01/04/2019
Illustration 1 g00787242
The oscillation bearings are lubricated by using two remote grease fittings. These fittings are located behind the small access door on the left side of the machine.
Wipe all fittings before any lubricant is applied.
Fitting (1) lubricates the front oscillation bearing of the rear axle. Fitting (2) lubricates the rear oscillation bearing of the rear axle.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Jun 6 22:29:13 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Backup Alarm - Test
SMCS - 7406-081
Date Updated -01/04/2019
1. Turn the engine start switch key to the ON position in order to perform the test.
2. Apply the service brake.
3. Move the transmission direction control lever to the REVERSE position.
Illustration 2
g00782208
The alarm should start to sound immediately. The alarm will continue to sound until the transmission direction control lever is moved to the NEUTRAL position or to the FORWARD position.
Reference: For more information, refer to Operation and Maintenance Manual, "Backup Alarm".
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jun 6 22:29:41 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Battery - Clean
SMCS - 1401-070
Publication Date -01/03/2007
Date Updated -01/04/2019
Illustration 1 g00787365
One battery is located on each side of the machine under the access door. Clean the battery terminals and the surfaces of the batteries with a clean cloth. Coat the battery terminals with petroleum jelly. Make sure that the battery cables are installed securely.
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Battery - Recycle
SMCS - 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following locations:
• A battery supplier
• An authorized battery collection facility
• Recycling facility
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Date Updated -01/04/2019
i07746330
Thu Jun 6 22:30:35 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Battery Hold-Down - Tighten
SMCS - 7257-527
Date Updated -01/04/2019
Illustration 1 g00787432
Open the battery compartment on both sides of the machine.
Over time, the vibration of an operating machine can cause the battery hold-downs to loosen. To help to prevent loose batteries and the possibility of loose cable connections, tighten the eight nuts on the two hold-downs to a torque of 12 ± 3 N·m (8.9 ± 2.2 lb ft).
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Jun 6 22:30:56 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Battery or Battery Cable - Inspect/Replace
SMCS - 1401-040; 1401-510; 1402-040; 1402-510
Personal injury may occur from failure to properly service the batteries.
Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.
Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.
Always wear protective glasses when working with batteries.
1. Prepare the machine for maintenance. Refer to Operation and Maintenance Manual, Prepare the Machine for Maintenance.
2. Turn the engine start switch key OFF. Turn all of the switches OFF.
3. Turn the battery disconnect switch OFF. Remove the key.
4. Disconnect the negative battery cable from the disconnect switch.
Note: Do not allow the disconnected battery cable to contact the disconnect switch.
5. Disconnect the negative battery cable at the battery.
6. Disconnect the positive battery cable at the battery.
7. Inspect the battery terminals for corrosion. Inspect the battery cables for wear or damage.
8. Make any necessary repairs. If necessary, replace the battery cables or the battery.
9. Connect the positive battery cable at the battery.
10. Connect the negative battery cable at the battery.
11. Connect the battery cable at the battery disconnect switch.
12. Install the key and turn the battery disconnect switch ON.
Recycle the Battery
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following locations:
• A battery supplier
• An authorized battery collection facility
• Recycling facility
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Belt - Inspect/Adjust/Replace
SMCS - 1397-025; 1397-040; 1397-510
Date Updated -01/04/2019
Illustration 1 g00789533 (1) Compressor. (2) Fan Pulley. (3) Alternator. (4) Tensioner. (5) Belt. (6) Drive Pulley.
Your machine is equipped with a serpentine belt. Inspect the belt for damage. Replace the belt, if necessary.
Insert a ratchet with a square drive into the square hole that is located in the tensioner (4). Rotate the tensioner counterclockwise in order to relieve tension on the belt. Remove the belt.
Install the new belt correctly, as shown. The correct tension will automatically be applied. Be sure that the belt is fully seated on the pulleys.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Jun 6 22:31:26 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04 Publication Date -01/03/2007 Date Updated -01/04/2019
Brake Accumulator - Check
SMCS - 4263-535
Illustration 1 g00787525
1. Turn the engine start switch to the ON position. The alert indicator for brake oil pressure should come on if the braking system is not at normal operating pressure.
2. Start the engine. Run the engine at half speed for two minutes in order to increase the accumulator pressure. The alert indicator for brake oil pressure should go off.
3. Stop the engine. Apply the service brake pedal and release the service brake pedal until the alert indicator for brake oil pressure comes on. This will decrease the accumulator pressure. A minimum of five applications of the service brake pedal are required.
4. If the alert indicator comes on after less than five applications of the brake, measure the accumulator precharge pressure. An authorized Caterpillar dealer can measure the nitrogen gas pressure in the accumulator. Use only dry nitrogen gas for recharging.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Jun 6 22:31:59 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer
Media Number -SEBU7546-04
Publication Date -01/03/2007
Brake Discs - Check
SMCS - 4255-535
Date Updated -01/04/2019
i03346105
Reference: For information about checking the thickness of the brake discs, refer to Systems
Operation/Testing and Adjusting, SENR1316, "814F Wheel Dozer, 815F Soil Compactor, and 816F Landfill Compactor Braking System" or consult your Caterpillar dealer.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Jun 6 22:32:18 UTC+0530 2024
Product: LANDFILL COMPACTOR
Model: 816F LANDFILL COMPACTOR BMR
Configuration: 816F Landfill Compactor BMR00001-UP (MACHINE) POWERED BY 3176C Engine
Operation and Maintenance Manual
816F Landfill Compactor, 815F Soil Compactor and 814F Wheel Dozer Media Number -SEBU7546-04
Braking System - Test
SMCS - 4251-081; 4267-081
• Park the machine on a hard, dry, level surface.
• Check the area around the machine. Make sure that the machine is clear of personnel and clear of obstacles.
• Make sure that the steering frame lock is in the unlocked position.
• Fasten the seat belt before you test the brakes.
The following tests are used to determine whether the braking system is functional. These tests are not intended to measure the maximum brake holding effort. The required brake holding effort for sustaining a machine at a specific engine rpm varies from one machine to another machine. The variations include differences in the engine setting, the power train efficiency, the brake holding ability, etc.
Service Brake Holding Ability Test
Personal injury can result if the machine moves while testing.
If the machine begins to move during test, reduce the engine speed immediately and engage the parking brake.
1. Start the engine. Raise the implement slightly. Apply the service brake. Release the parking brake.
2. Move the transmission control to SECOND SPEED FORWARD while the service brakes are applied.
3. Gradually increase the engine speed to high idle. The machine should not move.
4. Reduce the engine speed to low idle. Move the transmission direction control to the NEUTRAL position. Engage the parking brake. Lower the implement to the ground. Stop the engine.
If the machine moved during the test, consult your Caterpillar dealer for a brake inspection. Make any necessary repairs before the machine is returned to operation.
