Product:LANDFILLCOMPACTOR
Model:816BLANDFILLCOMPACTOR15Z
Configuration:816BLANDFILLCOMPACTOR15Z00001-UP(MACHINE)POWEREDBY3306ENGINE
OperationandMaintenanceManual
814BWHEELTRACTOR&815B&816BCOMPACTORS
MediaNumber-SEBU6302-01PublicationDate-01/08/1990DateUpdated-11/10/2001
ProductIdentificationandSerialNumberLocations
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatis designedforanoperatortoride.
Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(engines, transmissions,etc.)areidentifiedbySerialNumbers.Also,mostmajorCaterpillarattachmentsare identifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration photographs.
ThuNov2422:27:33UTC+05302022
This is the sample of the manual if you need complete manual Click Here to download
Product:LANDFILLCOMPACTOR
Model:816BLANDFILLCOMPACTOR15Z
Configuration:816BLANDFILLCOMPACTOR15Z00001-UP(MACHINE)POWEREDBY3306ENGINE
OperationandMaintenanceManual
814BWHEELTRACTOR&815B&816BCOMPACTORS
MediaNumber-SEBU6302-01PublicationDate-01/08/1990DateUpdated-11/10/2001
SpecificationsandModelViews
Engine(1),fueltank(2),bulldozerorlandfillblade(3),operator'scompartment(4),andcutting edgeandendbits(5).
Hydraulictank(6),radiator(7),andtransmission(8).
Steeringframelocklink(9),keydisconnectswitch(10),engineaircleaner(11),andbatteries (12).
Basicmachineshippingspecificationsarelistedbelow.
ThuNov2422:27:14UTC+05302022
Product:LANDFILLCOMPACTOR
Model:816BLANDFILLCOMPACTOR15Z
Configuration:816BLANDFILLCOMPACTOR15Z00001-UP(MACHINE)POWEREDBY3306ENGINE
OperationandMaintenanceManual
814BWHEELTRACTOR&815B&816BCOMPACTORS
MediaNumber-SEBU6302-01PublicationDate-01/08/1990DateUpdated-11/10/2001
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafety,operation,transportation,lubricationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read-study-andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarninglabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthisproduct.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.Itemswithoutspecificintervalsarelistedunder"WhenRequired" topics.Itemsinthe"MaintenanceIntervals"chartarereferencedtodetailedinstructionsthat follow.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthe"MaintenanceIntervals"chartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,at"Every500 ServiceHoursor3Months,"alsoservicethoseitemslistedunder"Every250ServiceHoursor Monthly"and"Every10ServiceHoursorDaily."
MachineDescription
Thesemachinesareequippedwitha3306turbochargedengine.
Theirprimaryuseisformovingmaterialorcompactingoperations.
MachineStorage
ForcompletemachinestorageinformationrefertoSpecialInstructionSEHS9031,"Storage ProcedureforCaterpillarProducts."
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuNov2422:25:47UTC+05302022
Product:LANDFILLCOMPACTOR
Model:816BLANDFILLCOMPACTOR15Z
Configuration:816BLANDFILLCOMPACTOR15Z00001-UP(MACHINE)POWEREDBY3306ENGINE
OperationandMaintenanceManual
814BWHEELTRACTOR&815B&816BCOMPACTORS
MediaNumber-SEBU6302-01PublicationDate-01/08/1990DateUpdated-11/10/2001
CoolingSystemSpecifications
CoolantInformation
Dieselengineoperatingtemperatureshaveincreasedtoimproveengineefficiency.Thismeans propercoolingsystemmaintenanceisespeciallyimportant.Overheating,overcooling,pitting, cavitationerosion,crackedheads,pistonseizures,andpluggedradiatorsareclassiccoolingsystem failures.Infact,coolantisasimportantasthequalityoffuelandlubricatingoil.
NOTICE
Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30%CaterpillarAntifreeze,orequivalent.Liquidsupplemental coolantadditivemustbeadded,whennotusingCaterpillarAntifreeze, whichcontainstheproperadditive.
Neveraddcoolanttoanoverheatedengine,enginedamagecanresult. Allowtheenginetocoolfirst.
Allwateriscorrosiveatengineoperatingtemperature.Thecooling systemshouldbeprotectedwitha3%to6%concentrationofliquid supplementalcoolantadditiveatalltimes,regardlessofthe concentrationofantifreeze.
Excessivesupplementalcoolantadditivegreaterthanthe recommended6%,togetherwithconcentrationsofantifreezegreater than65%cancausedepositstoformandcanresultinradiatortube blockage,overheating,and/orwaterpumpsealdamage.
Donotuseliquidsupplementalcoolantadditiveorelementsor antifreezewithDowtherm209Full-Fillcoolant.Dowtherm209FullFillcoolantisnotcompatiblewithotherantifreezeandcoolant mixtures.
Dowtherm209full-fillcoolantwilllowerthewaterpumpcavitation temperatureandcoolantboilingpoint.Theseloweredtemperatures willcauseoverheatingatalowerambienttemperaturethanan ethyleneglycolandwatermix.IfDowthermisused,followthe
instructionsprovidedanduseonlytheinhibitorpackagerecommended bythesupplier.
Ifthemachineistobestoredin,orshippedto,anareawithfreezing temperatures,thecoolingsystemmustbeprotectedtothelowest expectedoutside(ambient)temperature.
Theenginecoolingsystemisnormallyprotectedto-28°C(-20°F)with CaterpillarAntifreeze,whenshippedfromthefactoryunlessspecial requirementsaredefined.
Checkthespecificgravityofthecoolantsolutionfrequentlyincoldweathertoensureadequate protection.
Cleanthecoolingsystemifitiscontaminated,iftheengineoverheatsoriffoamingisobservedin theradiator.
Coolantshouldbedrained,thesystemcleanedandnewcoolantaddedevery3000servicehoursor twoyears.WhennotusingCaterpillarAntifreezeandsupplementalcoolantadditiveas recommended,thedrainperiodmustbeshortenedto1500servicehoursoroneyear.
Fillingatover20liters(5U.S.gallons)perminutecancauseairpocketsinthecoolingsystem.
Afterdrainingandrefillingthecoolingsystem,operatetheenginewiththeradiatorcapremoved untilthecoolantreachesnormaloperatingtemperatureandthecoolantlevelstabilizes.Add coolantasnecessarytofillthesystemtotheproperlevel.
Neveroperatewithoutathermostatinthecoolingsystem.Coolingsystemproblemscanarise withoutathermostat.
Referto"KnowYourCoolingSystem,"formSEBD0518and"CoolantandYourEngine"form SEBD0970,formoredetailedspecifications.
CoolantWater
Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumions,encouragestheformation ofinsolublechemicalcompoundsbycombiningwithcoolingsystemadditivessuchassilicates andphosphates.
Thetendencyofsilicatesandphosphatestoprecipitateout-of-solutionincreaseswithincreasing waterhardness.Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumionsencourages theformationofinsolublechemicals,especiallyafteranumberofheatingandcoolingcycles.
Caterpillarpreferstheuseofdistilledwaterordeionizedwatertoreducethepotentialandseverity ofchemicalinsolubility.
Usingwaterthatmeetstheminimumacceptablewaterrequirementmaynotpreventdrop-outof thesechemicalcompoundstotally,butshouldminimizetheratetoacceptablelevels.
Antifreeze
NOTICE
Caterpillarrecommendsthatthecoolantmixcontainaminimumof 30%CaterpillarAntifreeze,orequivalentandacceptablewaterto maintainanadequatewaterpumpcavitationtemperatureforefficient waterpumpperformance.
Premixcoolantsolutiontoprovideprotectiontothelowestexpected outside(ambient)temperature.Pureundilutedantifreezewillfreezeat -23°C(-10°F).
Onlyuseagreaterconcentration(above30%)ofCaterpillar Antifreezeasneededforanticipatedoutside(ambient)temperatures. Donotexceedacoolantmixtureof60%antifreezetowatersincea concentrationabove60%antifreezewillreducetheengine'sfreeze protectionandincreasethepossibilityofdepositformationinthe coolingsystem.
UseCaterpillarAntifreezeorGMSpecification6038-MAntifreeze.CaterpillarAntifreezeis availablethroughyourCaterpillardealerinquantitiesthatfollow.
Mostcommercialantifreezesareformulatedforgasolineengineapplicationsandwill,therefore, havehighsilicatecontent.CaterpillarAntifreezeisformulatedwithalowsilicatecontentandthe propercoolantadditivesforheavydutydieselengines.
GMSpecification6038-Misalowsilicateantifreeze,butsupplementalcoolantadditivemustbe added.
ThemajoradvantagesofCaterpillarAntifreezeare:
*Significantlyreduceswaterpumpsealleakageproblemscausedbyexcessive concentrationofchemicaladditives.
*Thereisnoneedtoaddsupplementalcoolantadditiveoninitialfillwhichmustbedone withcurrentcommerciallyavailableantifreezes.
*Highsilicateantifreezesusedwithasupplementalcoolantadditivecancauseabuildupof solidsoveraperiodoftimewhichcancauseplugging,lossofheattransfer,andwaterpump sealdamage.
Makeproperantifreezeadditions.
Addingpureantifreezeasamakeupsolutionforcoolingsystemtop-upisanunacceptable practice.Itincreasestheconcentrationofantifreezeinthecoolingsystemwhichincreasesthe concentrationofdissolvedsolidsandundissolvedchemicalinhibitorsinthecoolingsystem.Add antifreezemixedwithwatertothesamefreezeprotectionasyourcoolingsystem.
UsethechartbelowtoassistindeterminingtheconcentrationofCaterpillarAntifreezetouse.
SupplementalCoolantAdditive
Supplementalcoolantadditiveisnecessarytopreventrust,scale,pittingand/orcorrosionof enginepartsthatcoolantcomesincontactwith.MostantifreezesolutionsDONOTcontain sufficientsupplementalcoolantadditive.
NOTICE
Alwaysaddsupplementalcoolantadditiveorequivalenttothecoolant, orinstallaCaterpillarsupplementalcoolantadditiveelement(if equipped).Neverusecoolantonly,exceptifCaterpillarAntifreezeis beingusedwhichcontainstheadditive.Inthiscase,nosupplemental coolantadditiveisneededoninitialfill,butisnecessaryona maintenancebasis.
Usesupplementalcoolantadditiveorasupplementalcoolantadditive element(ifequipped).Thiswillprovidea3%to6%concentrationin thecoolingsystemtohelppreventcorrosion.
Topreventoverinhibitingtheengine'scoolingsystem,neveruseboth theliquidsupplementalcoolantadditiveandthesupplementalcoolant additiveelement(ifequipped)atthesametime.Theuseofthese additivestogethercouldresultinexcessiveconcentrationthatwould exceedtheCaterpillarrecommendedmaximumof6%.
Excessiveconcentrationofanadditivecanformdepositsonthehigher temperaturesurfacesofthecoolingsystemandcreateabarrierthat reducestheengine'sheattransfercharacteristics.Reducedheat transfercouldcausecrackingofthecylinderheadandotherhigh temperaturecomponents.Excessiveconcentrationsofadditivecould alsoacceleratewaterpumpsealwear.
SupplementalcoolantadditiveisneededwhennotusingCaterpillar Antifreezeforpremixedcoolantsolution.
LiquidsupplementalcoolantadditivecanbepurchasedfromyourCaterpillardealer.Followthe instructionsonthecontainer.
NOTICE
DONOTaddsupplementalcoolantadditiveatinitialfillwhenusing CaterpillarAntifreeze.CaterpillarAntifreezecontainsthenecessary supplementalcoolantadditiveprecharge.Additionofsupplemental coolantadditivecouldresultinanoverconcentration.
OninitialfillofanewreconditionedengineifCaterpillarAntifreezeisnotused,add1liter(1 quart)ofsupplementalcoolantadditive,orequivalent,foreach30liters(8U.S.gallons)sothat thecoolingsystemwillhavea3%to6%concentrationofsupplementalcoolantadditive.
Tomaintaina3%to6%concentrationofadditive,addliquidsupplementalcoolantadditiveor installamaintenancesupplementalcoolantadditiveelement(ifequipped),every250servicehours oroilchange,whicheveroccursfirst.Usethe8T5296TestKittocheckforconcentration.
Iftheengineisnotequippedwithspin-onelement,add.25liter(1/2pint)ofsupplementalcoolant additiveforeach38liters(10U.S.gallons)ofcoolantcapacitytomaintainthe3%to6% concentrationofadditive.
CoolingSystemCleaning
CaterpillarCoolingSystemCleanersaredesignedtocleanthesystemofharmfulscaleand corrosion.Itdissolvesmineralscale,corrosionproducts,lightoilcontaminationandsludge.
Cleanthesystemaccordingtothemaintenanceintervalchart,orwheneverthecoolantisdirtyor foaming.
CoolingsystemcleanersareavailablefromyourCaterpillardealerinthequantitieslistedbelow. Followthelabeldirectionsforproperusage.
ThuNov2422:37:36UTC+05302022
Product:LANDFILLCOMPACTOR
Model:816BLANDFILLCOMPACTOR15Z
Configuration:816BLANDFILLCOMPACTOR15Z00001-UP(MACHINE)POWEREDBY3306ENGINE
OperationandMaintenanceManual
814BWHEELTRACTOR&815B&816BCOMPACTORS
MediaNumber-SEBU6302-01PublicationDate-01/08/1990DateUpdated-11/10/2001
Every10ServiceHoursorDaily
YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionof thismanualbeforeperforminganyoperationormaintenanceprocedures.
NOTICE
Donotoverfillthecrankcasetoavoidenginedamage.
Measuretheoilleverwiththemachinelevel.Engagethetransmissionneutrallockandthe parking/secondarybrake.Lowerthebladetothegroundwithslightdownpressure.
1.Opentheaccesscoverontherightrearofthemachine.Theoillevelcanbemeasuredwiththe enginestoppedorrunningandtheoilwarm.
2.Withtheenginestopped,theoillevelshouldbeabovetheADDmarkontheENGINE STOPPEDsideofthedipstick.
3.Withtheenginerunning,theoillevelshouldbebetweentheADDandtheFULLmarksonthe ENGINERUNNINGsideofthedipstick.
4.Removetheoilfillplugandaddoilifnecessary.
5.Cleanandinstallthefillplug.
6.Closetheaccesscover.
TransmissionOil
ChecktheOilLevel
Measuretheoillevelwiththemachinelevel,theenginerunningatlowidle,andthetransmission neutrallockengaged.Lowerthebladetothegroundwithslightdownpressureandengagethe parking/secondarybrake.
1.Openthetransmissionaccesscover.
2.MaintaintheoilbetweentheADDandFULLmarksondipstick(1).
3.Removeoilfillcap(2)andaddoilifnecessary.
4.Cleanandinstallthefillcap.
5.Closetheaccesscover.Stoptheengine.
HydraulicOil
ChecktheOilLevel
Thehydraulicoiltankislocatedontherightsideofthemachine.
1.MaintaintheoillevelbetweentheADDandFULLmarksonthesightgauge.
2.Openthehydraulicoiltankaccesscover.
3.Removetheoilfillcapslowlytorelievethepressure.Addoil,ifnecessary,throughthefill tube.
4.Cleanandinstallthefillcap.
5.Closetheaccesscover.
CoolingSystem
LookattheCoolantLevel
Measurethecoolantlevelwiththemachinelevel,theenginestopped,andtheradiatorcool. Engagethetransmissionneutrallockandtheparking/secondarybrake.Lowerthebladetothe groundwithslightdownpressure.
2.Removetheradiatorcapslowlytorelievepressure.
3.Maintainthecoolantleveltowithin1cm(1/2in)ofthebottomofthefillpipe.Ifitisnecessary toaddcoolantdaily,checkforleaks.
4.Inspectthecapseal.Replacethecapifitisdamaged.
5.Installthecap.Closetheaccesscover.
Thedrainvalveaccesscoverislocatedbehindthefueltankontheleftsideofthemachine.
1.Opentheaccesscover.Openthedrainvalveandallowthewaterandsedimenttodrain.
2.Closethedrainvalve.Closetheaccesscover.
AirReservoir
DrainMoistureandSediment
Thedrainvalveislocatedundertherearofthemachine.
Openthedrainvalve.Allowallcondensationtodrain.Closethedrainvalve.Ifthemachineis equippedwithanairdryer,thismaintenancecanbedoneevery50servicehoursoronceaweek.
Walk-AroundInspection
InspectMachine
1.Inspectthehydraulicsystemforleaks.Inspectthetank,hoses,tubes,plugs,jointsandfittings. Correctanyleaks.
2.Inspectthelightsforbrokenbulbsandlenses.Replaceifbroken.
3.Inspectthedozercontrollinkagefordamageorexcessivewear.Repairifdamaged.
4.Inspecttires(frontandrear)fordamageandproperinflation.Replaceanymissingvalvecaps onthe814B.
5.Inspectandremoveanytrashbuild-upintheenginecompartment.
6.Inspectthecoolingsystemforleaks,faultyhosesandtrashbuild-up.Correctanyleaksand removeanytrashfromradiator.
7.Inspectdifferentials(frontandrear)undermachineforleaks.
8.Inspectfinaldrives(frontandrear)forleaks.
9.Inspecttheengineprecleaner.Removeanydirtordebrisaccumulationfromthescreen.
10.Inspecttransmissionforleaks.
11.Inspectthetampingfeetfordamage,wear,andlooseormissingtipsonthe815B.
12.Inspectthecleanerbarsforlooseboltsandbrokenorwornscrapertipsonthe815B.
13.Inspectthedozerbladefordamageorexcessivewear.
14.Inspectthebladesanddrumsfordamageorexcessivewearonthe816B.
15.Besurethecoversandguardsarefirmlyinplace.Inspectfordamage.
16.Inspectthesteps,walkwaysandhandholdsfortheirconditionandcleanliness.Inspectthe RolloverProtectiveStructure(ROPS)(ifequipped)fordamage.Ifrepairisnecessarycontactyour Caterpillardealer.TightenanylooseROPSbolts.
17.Inspecttheoperator'scompartmentforcleanliness.Keepitclean.
18.Inspecttheinstrumentpanelforbrokengaugesandindicatorlights.Replaceifbroken.
19.Inspecttheseatbeltandmountingforexcessivewearanddamage.Replaceifdamaged.
CleaningWindows
Usecommerciallyavailablewindowcleaningsolutionstocleanthewindows.
CleaningPlasticWindows
Thecabmaybeprovidedwithplasticwindowsattherear,bothsidesandfront.Theyareshatter resistant,andreducetheneedforvandalismprotection.
Hairlinescratchesandminorabrasionscanberemoved,orminimized,byusingamildautomotive orcommercialwax.Athin,evencoatofwax,polishedbyhandwithacleancloth,willhelp preventfurtherscratching.
NOTICE
Caremustbetakenwhencleaningthesewindowstopreventdamageto theplastic.
Neverusegasoline,benzine,acetone,carbontetrachloride,fire extinguisherfluid,anti-icefluid,lacquerthinner,acids,alkali,orglass cleanertocleantheplastic.Thesematerialswillattacktheplasticand maycauseittoweakenorbreak.Donotuseabrasivecleaners.
Donotusescraperbladesorothersharpinstruments.Donotrub plasticwithdryclothsincethisbuildsupastaticchargethatattracts dust.
WindowCleaningMethods
AircraftWindshieldCleaner
Applythecleanerwithasoftcloth.Rubwithmoderatepressureuntilalldirtisremoved.Allow thecleanertodry.Wipeoffwithacleansoftcloth.
SoapandWater
Useacleanspongeorsoftcloth.Washwindowswithamildsoapordetergent,andplentyof lukewarmwater.Rinsethewindowsthoroughly.Drythemwithamoistchamoisskinormoist cellulosesponge.
StubbornDirtandGrease
Washthewindowsinagoodgradeofnaptha,isopropylalcoholorButylCellosolve.Followby washingthemwithsoapandwater.
SeatBelt
InspectforWearorDamage
Inspecttheconditionoftheseatbeltandallmountinghardwarebeforeoperatingthemachine. Replaceanydamagedorwornparts.
Replacetheseatbeltafterthreeyearsofusage,regardlessofappearance.
IndicatorsandGauges
TestforProperFunction
Lookforbrokengaugelensesorindicatorlights,switches,etc. Starttheengine.
WiththeenginerunningmovethetestswitchtotheTESTposition.Allindicatorlightsshould comeon,thewarninghornshouldsound,andthemainfaultlightshouldflash.
Soundtheforwardhorn.
Stoptheengine.
Makeanyneededrepairsbeforeoperating.
Back-upAlarm
Test
1.Withtheenginestartswitchkeyon,applytheservicebrake,andreleasethetransmission neutrallock.
This is the sample of the manual if you need complete manual Click Here to download