Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-09PublicationDate-01/10/2013DateUpdated-26/08/2020
Foreword
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniato causecancer,birthdefects,andotherreproductiveharm.
WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:
www.P65Warnings.ca.gov
Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.
WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntothe StateofCaliforniatocausecancer,birth defects,orotherreproductiveharm.For moreinformationgoto:
www.P65Warnings.ca.gov
Washhandsafterhandlingcomponentsthatmaycontainlead.
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervals
providemoreconvenientservicingschedulesandapproximatetheindicatedservicehourmeter reading.Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsibleforthe performanceoftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenance Manual,andServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddevice orelementofdesigninstalledonorinanengineormachinethatisincompliancewithall applicableregulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsof themachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair system,andcoolingsystemmaybeemission-relatedandshouldnotbealteredunlessapprovedby Caterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturers aremovingtocomplywiththelatestversionoftheproductidentificationnumberingstandard. Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoall machinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SunAug1022:11:26UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
Note:
SunAug1022:22:52UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016 i02665655
AirDryer-Check
SMCS-
Theairlinestoandfromtheairdryermustbeatatmospheric pressure.Iftheairlinesarenotatatmosphericpressure, personalinjurycouldresult.Releasetheairpressurefromthe airsystemcompletelybeforeperformingmaintenance.
Note:
SunAug1022:23:02UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016
AirDryerDesiccant-Replace
SMCS-
Theairlinestoandfromtheairdryermustbeatatmospheric pressure.Iftheairlinesarenotatatmosphericpressure, personalinjurycouldresult.Releasetheairpressurefromthe airsystemcompletelybeforeperformingmaintenance.
Note:
SunAug1022:23:13UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016
AirTankMoistureandSediment-Drain
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SunAug1022:23:23UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016
Air/HydraulicCylinderBreather-Clean
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SunAug1022:23:36UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
Note:
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016
Battery-Recycle
SMCS-
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SunAug1022:23:59UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016
BatteryorBatteryCable-Inspect/Replace
SMCS-
Note:
Note:
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016 i01943359
Belts-Inspect/Adjust/Replace
SMCSInspection
Note: Adjustment Alternator
SunAug1022:24:25UTC+05302025
Product:TRUCK
Model:777DTRUCKFKR
Configuration:777DOff-HighwayTruckFKR00001-UP(MACHINE)POWEREDBY3508BEngine
OperationandMaintenanceManual
777DOff-HighwayTruck
MediaNumber-SEBU8308-04PublicationDate-01/10/2013DateUpdated-26/07/2016 i02668065
BodyPivotBearings-Lubricate
SMCS-
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
SunAug1022:24:38UTC+05302025
This is the sample of the manual if you need complete manual Click Here to download