LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriMay1913:13:58UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
EmissionsCertificationFilm
SMCS-1000;7000;7405
ConsultyourCatdealerforanEmissionControlWarrantyStatement. Theemissioncertificationfilmisontheengine.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
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FriMay1913:27:24UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
PlateLocationsandFilmLocations
SMCS-1000;7000
i02011294
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatisdesigned foranoperatortoride.
Caterpillarproductssuchasengines,transmissions,andmajorattachmentsthatarenotdesignedfor anoperatortorideareidentifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesthatareprovidedbelowthe illustration.
ProductIdentificationNumber(PIN)
Illustration1g00841581
ThePINplateislocatedontheframeinfrontofthefrontlefttire.
MachinePIN____________________
OptionalPlatefortheEuropeanUnion(EarlierMachines)
Illustration2g00490771
IfthemachineisequippedwiththeoptionalplatefortheEuropeanUnion,theplatewillbelocatednexttothedooron theleftsideofthecab.
IfthemachineisequippedfortheEuropeanUnion,thisplatewillbeattached.Thisplatewillcontain thefollowinginformation.
PIN____________________
Model____________________
Power(kW)____________________
Weight(kg)____________________
Note:IftheYearOfManufactureisnotlocatedontheCEPlate,thisinformationwillbelocatedona plateinsidethecab.
OptionalPlatefortheEuropeanUnion(LaterMachines)
IfthemachineisequippedfortheEuropeanUnion,thisplatewillbeattachedatthebottomofthePIN plate.Thisplatewillcontainthefollowinginformation.
Power(kW)____________________
Weight(kg)____________________
YearofManufacture____________________
SerialNumberPlates(SN)
Illustration3g00524672
TransmissionSerialNumber____________________
Illustration4g00524673
EngineSerialNumber____________________
Illustration5g00848197
TruckBodySerialNumber____________________
Thefollowinginformationisstampedonthecomponent.
TorqueConverterSerialNumber____________________
Certification
ROPS/FOPSPlate
ThiscertificationplateislocatedontheoutsideofthecabontherightsideoftheROPS.
Structuraldamage,anoverturn,modification,alteration,orimproper repaircanimpairthisstructure'sprotectioncapabilitytherebyvoiding thiscertification.Donotweldonordrillholesinthestructure.Consult aCaterpillardealertodeterminethisstructure'slimitationswithout voidingitscertification.
Illustration6g00100417
Earliermachines
Latermachines
Thismachinehasbeencertifiedtothestandardsthatarelistedonthecertificationplate.The maximummassofthemachine,whichincludestheoperatorandtheattachmentswithoutapayload, shouldnotexceedthemassonthecertificationplate.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriMay1913:27:07UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
i02009348
Specifications
SMCS-7000
773DOff-HighwayTrucksThatAreEquippedwithaDualSlopeBody
The773DOff-HighwayTruckweighsapproximately43,115kg(95,052lb)whenthetruckis equippedwithadualslopebodyandbodyliners.
Table2
773EOff-HighwayTrucksand775EQuarryTrucksThatAreEquippedwithaFlatFloor Body
The773EOff-HighwayTruckweighsapproximately43,521kg(95,947lb)whenthetruckis equippedwithaflatfloorbodyandbodyliners.The775EQuarryTruckweighsapproximately 44,530kg(98,172lb)whenthetruckisequippedwithaflatfloorbodyandbodyliners.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriMay1913:26:51UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
DecommissioningandDisposal
SMCS-1000;7000
i08292382
Whentheproductisremovedfromservice,localregulationsfortheproductdecommissioningwill vary.Disposaloftheproductwillvarywithlocalregulations.
Improperlydisposingofwastecanthreatentheenvironment.Obeyalllocalregulationsforthe decommissioninganddisposalofmaterials.
Utilizeappropriatepersonalprotectiveequipmentwhendecommissioninganddisposingproduct.
ConsultthenearestCatdealerforadditionalinformation.Includinginformationforcomponent remanufacturingandrecyclingoptions.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriMay1913:28:27UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
ReferenceMaterial
SMCS-1000;7000
CaterpillarReferenceMaterial
SpecialPublication,PEHP3050,"ProductDataSheetforCaterpillarMultipurposeTractorOil (MTO)"
i02463494
SpecialPublication,PEHP7506,"ProductDataSheetforCaterpillarTransmission/DriveTrainOil (TDTO)"
SpecialPublication,PEHP8035,"ProductDataSheetforTDTOTransmissionMulti-Season(TMS)"
SpecialPublication,PECP9067,"OneSafeSource"
SpecialPublication,NENG2500,"CaterpillarToolsandShopProductsGuide"
SpecialPublication,SEBD0640,"OilandYourEngine"
SpecialPublication,SEBD0717,"DieselFuelsandYourEngine"
SpecialPublication,SEBU5898,"ColdWeatherRecommendations"
SpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendation"
SpecialPublication,PEHP7076,"UnderstandingtheS·O·SServicesTest"
SpecialPublication,PEHP6001,"HowtoTakeaGoodOilSample"
SpecialPublication,SEBD0518,"KnowYourCoolingSystem"
SpecialPublication,SEBD0970,"CoolantandYourEngine"
SpecialInstruction,SEHS7332,"DoNotOperateWarningTag"
PartsManual,SEBP2670,"773D"
PartsManual,SEBP3401,"773E"
PartsManual,SEBP2767,"775D"
PartsManual,SEBP3402,"775E"
ServiceManual,RENR1585,"773D775D"
ServiceManual,RENR3398,"773E775E"
DisassemblyandAssembly,SENR1574,"PowerTrain"
DisassemblyandAssembly,RENR2336,"3408Eand3412E-Engines"
DisassemblyandAssembly,RENR6504,"3412E-Engine(Supplement)"
Specifications,SENR3130,"TorqueSpecifications"
SpecialPublication,SMBU6981,"EmissionsControlWarrantyInformation"
SystemsOperation/TestingandAdjusting,SENR1018,"3408Eand3412E-Engines"
ServiceManual,SENR6717,"CaterpillarMonitoringSystem"
SystemsOperation,TestingandAdjusting,RENR6516,"HydraulicSystem"
SpecialInstruction,SEHS9411,"ServicingtheSuspensionCylindersforOff-HighwatTrucks"
ServiceManual,SENR5664,"AirConditioningandHeatingSystemswith134-aRefrigerant"
SystemsOperation/TestingandAdjusting,SENR4733,"TruckPayloadMeasurementSystemwith RealTimeClock"
DisassemblyandAssembly,RENR6506,"Machinesystem"
ServiceManual,SENR7474,"AirDryerforVehicleAirSystem"
VideoTape,AEVN2212,"TruckPayloadMeasurementSystem-OperatingTips"
SafetyManual,SEBU5935
VideoTape,AEVN3780,"TheHumanElement-MineSafety&YourSafety"
SpecialInstructions,SEHS7633,"BatteryTestProcedure"
SpecialInstructions,REHS0354,"ChargingSystemTroubleshooting"
SpecialInstructions,SMHS7867,"Useof6V-4040NitrogenTireInflationGroup"
SpecialInstructions,SEHS9031,"StorageProcedureforCaterpillarProducts"
ServiceMagazine,SEBD1587,"WhatROPS/FOPSCertificationMeans"
SpecialInstruction,SEHS6929,"Inspection,MaintenanceandRepairofROPSandAttachment InstallationGuidelines"
SpecialPublication,SEBF8029,"GuidelineforReusablePartsandSalvageOperations"
VideoTape,SEVN4142,"MiningTrucks-CleanlinessandComponentLife"
SpecialInstruction,REHS2398,"AirTankInspectionfortheOff-HighwayTruck769-797"
GuidelineForReusablePartsAndSalvageOperations,SEBF8443,"ProceduretoInspectandRepair WheelsUsedonOff-HighwayTrucks"
AdditionalReferenceMaterial
ASTMD2896,"TBNMeasurements"Thiscannormallybeobtainedfromyourlocaltechnological society,fromyourlocallibrary,orfromyourlocalcollege.
SAEJ313,"DieselFuels"ThiscanbefoundintheSAEhandbook.Also,thispublicationcanbe obtainedfromyourlocaltechnologicalsociety,fromyourlocallibrary,orfromyourlocalcollege.
SAEJ754,"Nomenclature"ThiscannormallybefoundintheSAEhandbook.
SAEJ183,"Classification"ThiscannormallybefoundintheSAEhandbook.
"EngineFluidsDataBook"
EngineManufacturersAssociation
TwoNorthLaSalleStreet,Suite2200 Chicago,Illinois,USA60602
E-mail:ema@enginemanufacturers.org
Phone:(312)827-8700
Facsimile:(312)827-8737
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriMay1913:27:55UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
AdditionalMessages
SMCS-7000
i02294858
Thereareseveralspecificmessagesonthesemachines.Theexactlocationofthemessagesandthe descriptionofthemessagesarereviewedinthissection.Pleasebecomefamiliarizedwithall messages.
Makesurethatallofthemessagesarelegible.Cleanthemessagesorreplacethemessagesifthe wordsorimagesareunreadable.Whenyoucleanthemessages,useacloth,waterandsoap.Donot usesolvent,gasoline,orotherharshchemicalstocleanthemessages.Solvents,gasoline,orharsh chemicalscouldloosentheadhesivethatsecuresthemessages.Looseadhesivewillallowthe messagestofall.
Replaceanymessagethatisdamaged,ormissing.Ifamessageisattachedtoapartthatisreplaced, installamessageonthereplacementpart.AnyCaterpillardealercanprovidenewmessages.
Illustration1g01149314
AirConditioner(1)Onmachinesthatareequippedwithanairconditioner,thismessageislocated insidethecabbelowtheA/Cswitch.
Illustration2g00934175
RetardingGuidelines(2)Thismessageislocatedontheinsideoftherighthanddoor.
Illustration3g01149312
NoStep(3)Thismessageislocatedbehindthecabontopofthemainbeam.
Illustration4g00989364
TemperatureRangefortheSuspensionCylinder(4)Thismessageislocatedoneachofthefour suspensioncylinders.
Illustration5g01149313
InformationfortheHydraulicAccumulator(5)Thismessageislocatedoneachofthefour suspensioncylinders.
Illustration6g01149311
DoNotLoadMaterialontheCanopy(6)Thismessageislocatedinsidethecabontheleftfront ROPSpost.
Illustration7g01149310
DoNotWeldorDrillonROPS(7)ThismessageislocatedinsidethecabontheleftfrontROPS post.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriMay1913:17:31UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020 i01372365
BeforeOperation
SMCS-7000
Clearallpersonnelfromthemachineandfromthearea.
Clearallobstaclesfromthepathofthemachine.Bewareofhazardssuchaselectricalwires,ditches, etc.
Makesurethatallofthewindowsareclean.Securethedoorsintheclosedposition.
Forthebestvisibilityoftheareathatisclosetothemachine,adjustthemirrors.
Makesurethatthemachinehasthefollowingcomponents:horn,backupalarm,actionalarm,dash indicatorlightsandallotherwarningdevices.Makesurethatallofthedevicesareworkingproperly.
Fastentheseatbeltsecurely.
Copyright1993-2023CaterpillarInc.
AllRightsReserved.
PrivateNetworkForSISLicensees.
FriMay1913:20:58UTC+05302023
Product:TRUCK
Model:775ETRUCKBEC
Configuration:775EOff-HighwayTruckBEC00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773EOff-HighwayTruck/Tractorand775EQuarryTruck
MediaNumber-SEBU7590-09PublicationDate-01/01/2008DateUpdated-21/08/2020
BeforeStartingEngine
SMCS-1000;7000
Note:Starttheengineonlyfromtheoperator'scompartment.Nevershortacrossthestarterterminals oracrossthebatteries.Shortingcouldbypasstheengineneutralstartsystem.Shortingcouldalso damagetheelectricalsystem.
Beforeyoumountthemachine,performawalkaroundinspection.Lookforanydamaged componentsorleaks.Reportdiscrepanciesandmakeanynecessaryrepairsbeforeoperatingthe machine.SeetheoperationsectioninthisOperationandMaintenanceManual,"DailyInspection"for moreinformation.
Onceyoumountthemachine,inspecttheplatformforanylooseitemsordebris.Removeobstructions fromthescreenontheairfilterhousing.Checklevelsinthecoolanttanks.Lookforanyothersignsof damageorwear.
Whenyouenterthecab,inspecttheconditionoftheseatbeltandtheconditionofmounting hardware.Replaceanydamagedpartsandanywornparts.Regardlessofappearance,replacetheseat beltafterthreeyearsofuse.Donotuseaseatbeltextensiononaretractableseatbelt.
Adjusttheseatinordertoachievefullpedaltravelwhentheoperator'sbackisagainstthebackofthe seat.
Makesurethatthemachineisequippedwithalightingsystemthatisadequateforthejobconditions. Makesurethatalllightsareworkingproperly.
Beforeyoustarttheengineorbeforeyoumovethemachine,makesurethatnooneisonthemachine, underneaththemachine,oraroundthemachine.Makesurethattherearenopersonnelinthearea.
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i02016010
This is the sample of the manual if you need complete manual Click Here to download
