Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
Foreword
SMCS-1439-535-ODS;7348-535
CaliforniaProposition65Warning
s03548206
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:
www.P65Warnings.ca.gov
Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.
WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:
www.P65Warnings.ca.gov
Washhandsafterhandlingcomponentsthatmaycontainlead.
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN &/rmat.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep113:10:57UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
AirConditionerFilter-Clean
SMCS-7320-070-FI
Ifareductioninaircirculationisnoticed,cleanthefilterelementfortheairconditioner. Thefilterelementfortheairconditionerislocatedinthecompartmentonthefrontofthecab.
1.Loosenthedoorretainingscrewsandopenthedoor. Illustration1g00520692
2.Removethefilterelement.
3.Washthefilterelementinanonsudsingdetergent.
4.Rinsetheelementincleanwater.Allowtheelementtoairdry.
5.Installthecleanelement.Tightenthedoorretainingscrews.
i00981882
Note:Whenripsortearsarenoticedinthefilterelement,orareductionofaircirculationisnoticedin thecabaftercleaningthefilter,installanewelement.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep113:24:23UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020 i01528453
AirDryer-Check
SMCS-4285-535
S/N-7CS481-UP
S/N-8AS325-UP
Theairlinestoandfromtheairdryermustbeatatmosphericpressure. Iftheairlinesarenotatatmosphericpressure,personalinjurycould result.Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
Theairdryerislocatedbehindtherightfrontsuspensioncylinder.
Illustration2g00793363
Theairtankfortheservicebrakeandfortheretarderislocatedontherightplatform.Theparkingand secondarybrakeairtankislocatedinthecompartmentbehindthecab.
Illustration3g00793364
Thedrainvalvefortheairtankoftheservicebrakeandoftheretarderislocatedbythesteering hydraulictank.
Thedrainvalvefortheparkingandsecondarybrakeairtankislocatedbythewasherfluidbottle.
1.Openthedrainvalvesfortheairtanks.
Note:Smallamountsofmoisturemaybeinthesystemduetointernalcondensation.Moisture mayalsobeinthesystemifanairdryerisinstalledonamachinethathasbeenoperating withoutanairdryer.Severalweeksmayberequiredinordertocompletelyremovethemoisture fromthesystem.
2.Checkformoistureintheairtanks.Closethedrainvalvesfortheairtanks.
3.Ifthereismoistureintheairtanks,replacethedesiccantcartridgeorrebuildthedesiccant cartridge.ConsultyourCaterpillardealerforinformationaboutreplacingthedesiccant cartridgeandforinstructionsforrebuildingthedesiccantcartridge.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep113:24:35UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
AirDryer-Check
SMCS-4285-535
S/N-7CS1-480
S/N-8AS1-324
Theairlinestoandfromtheairdryermustbeatatmosphericpressure.If theairlinesarenotatatmosphericpressure,personalinjurycouldresult. Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
Illustration1g00514846
Theairdryerislocatedbehindtherightfrontsuspensioncylinder.
Illustration2g00514871
Theairtanksfortheservicebrakeandfortheretarderarelocatedontherightplatform.Theparking andsecondarybrakeairtankislocatedinthecompartmentbehindthecab.
Illustration3g00514873
Thedrainvalvefortheairtanksoftheservicebrakeandoftheretarderislocatedunderthesteering hydraulictank.
Illustration4g00514875
Thedrainvalvefortheparkingandsecondarybrakeairtankislocatedbesidethewasherfluidbottle.
1.Openthedrainvalvesfortheairtanks.
Note:Smallamountsofmoisturemaybeinthesystemduetointernalcondensation.Moisture mayalsobeinthesystemifanairdryerisinstalledonamachinethathasbeenoperating
withoutanairdryer.Severalweeksmayberequiredinordertocompletelyremovethe moisturefromthesystem.
2.Checkformoistureintheairtanks.Closethedrainvalvesfortheairtanks.
3.Ifthereismoistureintheairtanks,replacethedesiccantcartridgeorrebuildthedesiccant cartridge.ConsultyourCaterpillardealerforinformationaboutreplacingthedesiccant cartridgeandforinstructionsforrebuildingthedesiccantcartridge.
Copyright1993-2023CaterpillarInc.FriSep113:24:55UTC+05302023
AllRightsReserved.
PrivateNetworkForSISLicensees.
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
AirDryerDesiccant-Replace
SMCS-4285-510-DSS
S/N-7CS1-480
S/N-8AS1-324
Theairlinestoandfromtheairdryermustbeatatmosphericpressure.If theairlinesarenotatatmosphericpressure,personalinjurycouldresult. Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
Illustration2g00514846
Theairdryerislocatedbehindthefrontwheelontherightsideofthemachine.
Whenthedesiccantcartridgeintheairdryerfailstoabsorbwater,thedesiccantcartridgemustbe rebuiltorthedesiccantcartridgemustbereplaced.
Checkformoistureintheairreservoirs.
Ifthereismoistureintheairreservoirs,replacethedesiccantcartridgeorrebuildthedesiccant cartridge.ConsultyourCaterpillardealerforinformationaboutreplacingthedesiccantcartridgeand forinstructionsforrebuildingthedesiccantcartridge.
Note:Smallamountsofmoisturemaybeinthesystemduetocondensationinthesystem.Moisture mayalsobeinthesystemifanairdryerisinstalledonamachinethathasbeenoperatingwithoutan airdryer.Severalweeksmayberequiredinordertocompletelydrythesystem. Copyright1993-2023CaterpillarInc.FriSep113:27:09UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
AirDryerDesiccant-Replace
SMCS-4285-510-DSS
S/N-7CS481-UP
S/N-8AS325-UP
Theairlinestoandfromtheairdryermustbeatatmosphericpressure. Iftheairlinesarenotatatmosphericpressure,personalinjurycould result.Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
Illustration1g00514841
Illustration2g00791701
Theairdryerislocatedbehindthefrontwheelontherightsideofthemachine.
Whenthedesiccantcartridgeintheairdryerfailstoabsorbwater,thedesiccantcartridgemustbe rebuiltorthedesiccantcartridgemustbereplaced.
Checkformoistureintheairreservoirs.
Replacetheairdryerdesiccantcartridgeorrebuildtheairdryerdesiccantcartridgeifwatercannotbe absorbed.ConsultyourCaterpillardealerforserviceorforreplacementparts.
Note:Smallamountsofmoisturemaybeinthesystemduetocondensationinthesystem.Moisture mayalsobeinthesystemifanairdryerisinstalledonamachinethathasbeenoperatingwithoutan airdryer.Severalweeksmayberequiredinordertocompletelydrythesystem.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep113:29:00UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
AirTankMoistureandSediment-Drain
SMCS-4272-543-M&S
S/N-7CS481-UP
S/N-8AS325-UP
Illustration1g00791721
Theairtankfortheservicebrakeandfortheretarderislocatedontherightplatform.Thedrainvalve forthistankislocatedbelowthesteeringhydraulictank.
Theparkingandsecondarybrakeairtankislocatedbehindthecab.Thedrainvalveforthistankis locatedbehindthewasherfluidbottle.
1.Opentheonedrainvalve.
2.Checkformoistureandsedimentintheairtank.Drainthemoistureandthesedimentfromthe airtankintoasuitablecontainer.
3.Closethedrainvalve.
4.Repeatsteps1through3fortheothertank.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep113:29:17UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
AirTankMoistureandSediment-Drain
SMCS-4272-543-M&S
S/N-7CS1-480
S/N-8AS1-324
Illustration1g00514873
Theairtanksfortheservicebrakeandfortheretarderarelocatedontherightplatform.Thedrain valveforthistankislocatedbelowthesteeringhydraulictank.
Theparkingandsecondarybrakeairtankislocatedbehindthecab.Thedrainvalveforthistankis locatedbehindthewasherfluidbottle.
1.Opentheonedrainvalve.
2.Checkformoistureandsedimentintheairtank.Drainthemoistureandthesedimentfromthe airtankintoasuitablecontainer.
3.Closethedrainvalve.
4.Repeatsteps1through3fortheothertank.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep113:29:29UTC+05302023
Product:QUARRYTRUCK
Model:775DQUARRYTRUCK8AS
Configuration:775DQuarryTruck8AS00001-UP(MACHINE)POWEREDBY3412EEngine
OperationandMaintenanceManual
773DOff-HighwayTruckand775DQuarryTruck
MediaNumber-SEBU7093-08PublicationDate-01/12/2005DateUpdated-18/08/2020
BackupAlarm-Test
SMCS-7406-081
Illustration1g00522342
Makesurethattheparkingbrakeisengaged.
TurntheenginestartswitchtotheONpositioninordertoperformthetest.
Makesurethattheareabehindthemachineisclearofpersonnelandclearofobstacles.
MovethetransmissiondirectionandspeedcontrollevertotheREVERSEposition. Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntilthe transmissiondirectionandspeedcontrolleverismovedtotheNEUTRALpositionortothe FORWARDposition.
Copyright1993-2023CaterpillarInc. AllRightsReserved.
FriSep113:29:42UTC+05302023
This is the sample of the manual if you need complete manual Click Here to download