CAT + Caterpillar 773D Truck Operation and Maintenance Manual by Heavy Equipment Manual

Product:TRUCK

Model:773DTRUCK7ER

Configuration:773DOff-HighwayTruck7ER00001-00380(MACHINE)POWEREDBY3412EEngine

MediaNumber-SEBU6968-01PublicationDate-19/08/1997DateUpdated-08/11/2019

ProductIdentification,SerialNumberandCEPlateLocations

TheProductIdentificationNumber(PIN)willbeusedtoidentifypoweredearthmovingequipment thatisdesignedforanoperatortoride.

Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(scrapers, engines,transmissions,etc.)areidentifiedbySerialNumbers.

Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration.

TransmissionSerialNumber____________________

ServiceInformationNumberPlate(SIN)____________________

CEMark(LocatedonCEPlate,ifPresent)

Plateislocatedonthelowerleftsideofthecab.

PIN____________________

Model____________________

Power(kW)____________________

Weight(kg)____________________

FluidSpillageContainment

This is the sample of the manual if you need complete manual Click Here to download

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjustingandrepair ofthemachine.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluidsinCaterpillarmachines.

Refertospecialpublication,NENG2500,"CaterpillarToolsandShopProductsGuide",fortoolsand suppliessuitabletocollectandcontainfluidsinCaterpillarmachines.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

TueSep510:57:02UTC+05302023

Product:TRUCK

Model:773DTRUCK7ER

Configuration:773DOff-HighwayTruck7ER00001-00380(MACHINE)POWEREDBY3412EEngine

MediaNumber-SEBU6968-01PublicationDate-19/08/1997DateUpdated-08/11/2019

SpecificationsandModelViews

773DTruck

Airreservoirs(1),transmissionoiltank(2),hoist,converterandbrakehydraulictank(3),andbodylockpins(4).

Steeringhydraulictank(5),batteries(6),radiator(7),andfueltank(8).

Fueltank(9),frontwheelbearings(10),andfinaldrives(11).

Differential(12).

Basicmachineshippingspecificationsarelistedbelow.

775DQuarryTruck

Airreservoirs(1),transmissionoiltank(2),andhoist,converterandbrakehydraulictank(3).

Bodylockpins(4),steeringhydraulictank(5),batteries(6),radiator(7),engine(8).

Fueltank(9)frontwheelbearings(10),andfinaldrive(11).

Differential(12). Basicmachineshippingspecificationsarelistedbelow.

TueSep510:56:38UTC+05302023

Product:TRUCK

Model:773DTRUCK7ER

Configuration:773DOff-HighwayTruck7ER00001-00380(MACHINE)POWEREDBY3412EEngine

OperationandMaintenanceManual

773DOFF-HIGHWAYTRUCK&775DQUARRYTRUCK

MediaNumber-SEBU6968-01PublicationDate-19/08/1997DateUpdated-08/11/2019

Foreword

LiteratureInformation

Theoperationandmaintenancemanualshouldbestoredintheoperator'scompartmentinthe literatureholderorseatbackliteraturestoragearea.

Theoperationandmaintenancemanualcontainssafety,operation,transportation,lubricationand maintenanceinformation.

Somephotographsorillustrationsintheoperationandmaintenancemanualshowdetailsor attachmentsthatcanbedifferentfromyourmachine.Guardsandcoversmighthavebeenremovedfor illustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedintheoperationandmaintenancemanual.Read,studyandkeepthe operationandmaintenancemanualwiththemachine.

Wheneveraquestionarisesregardingthemachine,ortheoperationandmaintenancemanual,please consultanyCaterpillardealerforthelatestavailableinformation.

Safety

TheSafetySectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsusedonthemachine.

ReadandunderstandthebasicprecautionslistedintheSafetySectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthemachine.

Operation

Theoperationinformationisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thisinformationincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedintheoperationandmaintenancemanualarebasic.Skilland techniquesdevelopastheoperatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenanceinformationisaguidetoequipmentcare.Theillustrated,step-by-stepinstructions aregroupedbyservicingintervals.ItemswithoutspecificintervalsarelistedunderWhenRequired topics.ItemsintheMaintenanceIntervalSchedulearereferencedtodetailedinstructionsthatfollow.

MaintenanceIntervalSchedule

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified intheMaintenanceIntervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atEvery500Service Hoursor3Months,alsoservicethoseitemslistedunderEvery250ServiceHoursorMonthlyand Every10ServiceHoursorDaily.

MachineDescription

Thismachineisequippedwithadirectinjection3412EengineincorporatingtheHydraulically actuated,ElectronicallycontrolledUnitInjector(HEUI).The773Dand775Dtruckshaveaseven speedtransmissionandaredesignedprimarilyformovingmaterial.

DieselengineexhaustandsomeofitsconstituentsareknowntothestateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Product:TRUCK

Model:773DTRUCK7ER

Configuration:773DOff-HighwayTruck7ER00001-00380(MACHINE)POWEREDBY3412EEngine

OperationandMaintenanceManual

773DOFF-HIGHWAYTRUCK&775DQUARRYTRUCK

MediaNumber-SEBU6968-01PublicationDate-19/08/1997DateUpdated-08/11/2019

LiteratureReferenceMaterials

CaterpillarReferenceMaterial

ThefollowingliteraturecanbeobtainedthroughanyCaterpillardealer.

SEBD0518,"KnowYourCoolingSystem"

SEBU6989,CaterpillarLongLifeCoolant/Antifreeze(LLCA)

SEBD0970,"CoolantandYourEngine"

SEBD0717,"DieselFuelsandYourEngine"

SEBU6981,EmissionsWarranty

SEHS7067,"FuelsRecommendationsforCaterpillarDieselEngines"

SEBU5898,"ColdWeatherRecommendationsOperationandMaintenanceManual"

SEBU6310,"EMALubricatingOilsDataBook"forengines

SEBD0640,"OilandYourEngine"

SENR1400ServiceManual

SEBU6968-(01)OperationandMaintenanceManual

SEBP2473PartsManual(773D)

SEBP2474PartsManual(775D)

SEHS7392,"StorageofDieselEngines"

SEHS9031,"StorageProcedureforCaterpillarProducts"

SEBF8029,"GuidelineforReusablePartsandSalvageOperations"(Anindexofpublicationson reusabilityorsalvageofusedparts.)

EmissionsWarranty

Theengineinthismachinemaybecertifiedandcoveredbyanemissionswarranty.Adetailed explanationoftheemissionswarranty,applicabletocertifiedengines,isfoundinSEBU6981.The engineiscertifiedifithasaspecialcertificationlabel.ACaterpillardealercaninformyouifthe engineiscertified.

AdditionalReferenceMaterial

ASTMD2896TBNMeasurements(Cannormallybeobtainedfromyourlocaltechnologicalsociety, libraryorcollege.)

SAEJ313DieselFuels(FoundintheSAEhandbookorcanbeobtainedfromanylocallibrary, collegeortechnologicalsociety.)

SAEJ754Nomenclature(NormallyfoundintheSAEhandbook.)

SAEJ183Classification(NormallyfoundintheSAEhandbook.)

TueSep511:04:21UTC+05302023

Product:TRUCK

Model:773DTRUCK7ER

Configuration:773DOff-HighwayTruck7ER00001-00380(MACHINE)POWEREDBY3412EEngine

OperationandMaintenanceManual 773DOFF-HIGHWAYTRUCK&775DQUARRYTRUCK

MediaNumber-SEBU6968-01PublicationDate-19/08/1997DateUpdated-11/05/2011

CoolingSystemSpecifications

SMCS-1439-535-ODS;7348-535

GeneralCoolantInformation

Manyenginefailuresarerelatedtothecoolingsystem.Coolingsystemfailuresincludethefollowing problems:overheating,leakageofthewaterpump,pluggedradiators,andcylinderlinerpitting.These failurescouldbeavoidedwithpropercoolingsystemmaintenance.Maintenanceoftheenginecoolant isimportanttotheenginelifeandtotheperformance.Thismaintenanceisasimportantasfuel quality.Thismaintenanceisasimportantasthemaintenanceofthesystemforlubricatingoil.

Coolantisnormallycomposedofthreeelements:

*Water

*Additives

*Glycol

NeverusewateralonewithoutSupplementalCoolantAdditive(SCA's) orinhibitedcoolant.Wateraloneiscorrosiveatengineoperating temperaturesanddoesnotprovideadequateboilprotection.

Distilledwaterordeionizedwaterisrecommendedforuseincoolingsystems.Donotusehardtap waterorsaltsoftenedtapwaterinenginecoolingsystems.Ifdistilledwaterordeionizedwaterisnot available,usewaterthatmeetstheminimumacceptablerequirementsthatarelistedinthefollowing table.

Forawateranalysis,consultoneofthefollowingorganizations:

*TheCaterpillarLaboratoryforanS·O·SAnalysis

*TheLOCCCorporation

*Localwaterdepartment

*Agriculturalagent

*Independentlaboratory

Additives

CoolantAdditiveshelpinthefollowingways:

*Preventingrustfromforming

*Preventingscaleandmineraldepositsfromforming

*Protectingmetalsfromcorroding

*Preventingcavitationoftheliner

*Preventingcoolantfromfoaming

Manyadditivesaredepletedduringengineoperationandtheseadditivesneedtobereplaced.Thiscan bedonethroughtheadditionofSupplementalCoolantAdditives(SCA's)toDieselEngine Antifreeze/Coolant(DEAC)orbyaddingExtendertoExtendedLifeCoolant(ELC).

Additivesmustbeaddedattheproperconcentration.Overconcentrationofadditivescancausethe inhibitorstodropout-of-solution.Thiscancauseagelcompoundtoformintheradiator.Anover concentrationofadditivescanproducedepositsonwaterpumpsealsthatcancausewaterpumpseal leakage.Alowconcentrationofadditivescanproducethefollowingproblems:

*Pitting

*Cavitationerosion

*Rust

Glycolinthecoolantprovidesanti-boilprotectionandfreezeprotection.Glycolinthecoolant preventswaterpumpcavitation.Glycolinthecoolantalsoreducescylinderlinerpitting.Foroptimum performance,Caterpillarrecommendsasolutionthatcontainsa1:1mixtureofwaterandofglycol.

NOTE:Caterpillarengineswithair-to-airaftercoolingrequireaminimumof30percentglycolin ordertopreventwaterpumpcavitation.

Mostconventionalheavy-dutycoolant/antifreezesuseethyleneglycol.Propyleneglycolmayalsobe used.Inamixturethatis50percentwater,ethyleneglycolandpropyleneglycolhavesimilar propertiesthatarerelativetothefollowingelements:heattransfer,freezeprotection,controlof corrosion,andcompatibilityoftheseal.Checktheglycollevelofthecoolantsystemwiththe1U7298CoolantTesterGroup(°C)orwiththe1U-7297CoolantTesterGroup(°F).Thefollowingtables definethefreezeprotectionforethyleneglycolandforpropyleneglycol.

NOTICE

Donotusepropyleneglycolinconcentrationthatexceed50percent glycolbecauseofpropyleneglycol'sreducedheattransfercapability. Useethyleneglycolinconditionsthatrequireadditionalfreezeorantiboilprotection.

ThefollowingtwocoolantsareusedinCaterpillarmachineengines:

Preferred-CaterpillarExtendedLifeCoolant(ELC)oracommercialELCthatmeetstheCaterpillar specification(EC-1)

Acceptable-ACaterpillarDieselEngineAntifreeze/Coolant(DEAC)oracommercialheavy-duty coolant-antifreezethatmeets"ASTMD4985"or"ASTMD5345"specifications.

NOTICE

Donotuseacommercialcoolant/antifreezethatonlymeetsthe"ASTM D3306"specification.Thistypeofcoolant/antifreezeismadeforlight dutyautomotiveapplications.

Caterpillarrecommendsa1:1mixtureofwaterandglycol.Thismixtureofwaterandglycolwill provideoptimumheavy-dutycoolant/antifreezeperformance.

NOTE:CaterpillarDEACdoesnotrequireatreatmentwithanSCAattheinitialfill.Acommercial heavy-dutycoolant/antifreezethatmeets"ASTMD4985"or"ASTMD5345"specificationsrequiresa treatmentwithanSCAattheinitialfill.

ExtendedLifeCoolant(ELC)

CaterpillarprovidesExtendedLifeCoolant(ELC)foruseinthefollowingapplications:

*Heavy-dutydieselengines

*Naturalgasengines

*Automotiveapplications

TheCaterpillarELCanti-corrosionpackageisdifferentthatothercoolants.CaterpillarELCisan ethyleneglycolbasecoolant.However,CaterpillarELCcontainsorganiccorrosioninhibitorsandanti -foamagentswithfewernitritesthanothercoolants.CaterpillarELChasbeenformulatedwiththe correctamountsoftheseadditivesinordertoprovidesuperiorcorrosionprotectionforallmetalsin thecoolingsystemofdieselengines.

CaterpillarELCextendstheservicelifeofthecoolantto6000servicehoursorsixyears.ELCdoes notrequireafrequentadditionofaSupplementalCoolantAdditive(SCA).AnExtenderistheonly additionalmaintenancethatisneededat3,000servicehoursorthreeyears.

ELCisavailableina1:1premixedcoolingsolutionwithdistilledwater.A1:1premixedsolutionof ELCwilllowerthefreezingpointto-36°C(-33°F).ELCConcentratecanbeusedtolowerthe freezingpointto-51°C(-60°F)forarcticconditions.

Containersofseveralsizesareavailable.ConsultyourCaterpillardealerforpartnumbers.

ELCcanberecycled.Thedrainedcoolantmixturecanbedistilledinordertoremovetheethylene glycolandthewater.Theethyleneglycolandthewatercanbereused.ConsultyourCaterpillardealer formoreinformation.

CommercialELC

IfCaterpillarELCisnotused,thenselectacommercialELCthatmeetstheCaterpillarspecification ofEC-1andeitherthe"ASTM5345"specificationorthe"ASTM4985"specification.Donotusea extendedlifecoolantthatdoesnotmeettheEC-1specification.Followthemaintenanceguideforthe coolantfromthesupplierofthecommercialELC.FollowtheCaterpillarguidelinesforthequalityof water.Also,followthespecifiedcoolantchangeinterval.

ELCCoolingSystemMaintenance

CaterpillarELCExtender

CaterpillarELCExtenderisaliquidthatisaddedtothecoolingsystemhalfwaythroughtheELC servicelife.

ThecoolingsystemshouldbetreatedwithExtenderat3000hours(onhalfoftheservicelife).Usethe followingtabletodeterminetherequiredamountoftheCaterpillarExtender.

ChangingtoCaterpillarELC

Tochangefromheavy-dutycoolant/antifreezetotheCaterpillarELC,performthefollowingsteps:

1.Drainthecoolantintoasuitablecontainer.

2.Disposeofthecoolantaccordingtolocalregulations.

3.Flushthesystemwithcleanwaterinordertoremoveanydebris.

4.UseCaterpillarcleanertocleanthesystem.Followtheinstructionsonthelabel.

5.Drainthecleanerintoasuitablecontainer.Flushthecoolingsystemwithcleanwater.

6.Fillthecoolingsystemwithcleanwaterandoperatetheengineuntiltheengineiswarmedto49to 66°C(120to150°F).

7.Drainthecoolingsystemintoasuitablecontainerandflushthecoolingsystemwithcleanwater.

8.RepeatSteps6and7untilthesystemiscompletelyclean.

9.FillthecoolingsystemwiththeCaterpillarELC.

10.AttachtheSpecialPublication,PEEP5027,"Label"totheradiatoronthemachineinorderto indicatetheuseofCaterpillarELC.

NOTE:CleanwateristheonlyflushingagentthatisrequiredwhentheELCisdrainedfromthe coolingsystem.

ContaminationoftheELCCoolingSystem

NOTICE

MixingELCwithotherproductsreducestheeffectivenessofthe coolantandshortenscoolantlife.UseonlyCaterpillarproductsor commercialproductsthathavepassedtheCaterpillarEC-1 specificationforpremixedorconcentratecoolants.Useonly CaterpillarExtenderwithCaterpillarELC.Failuretofollowthese recommendationscanresultinshortenedcoolingsystemcomponent life.

IncoolingsystemsthatuseCaterpillarELC,donotaddDieselEngineAntifreeze/Coolant(DEAC)as amakeupcoolant.ContaminationofELCbyDEACwilldefeattheadvantagesofELC.IftheELCin thecoolingsystembecomescontaminatedbymorethan10percentofthetotalsystemcapacityof DEACorifSCAisadded,performoneofthefollowingoperations:

*Drainthecoolingsystemintoasuitablecontainer.Disposeofthecoolantaccordingtolocal regulations.Flushthesystemwithcleanwater.FillthesystemwiththeCaterpillarELC.

*MaintainthesystemasaconventionalDieselEngineAntifreeze/Coolant(DEAC).Treatthe systemwithanSCA.Changethecoolantattheintervalthatisrecommendedforthe conventionalDieselEngineAntifreeze/Coolant(DEAC).

DieselEngineAntifreezeCoolant(DEAC)

Incoolingsystemsthatuseaheavy-dutycoolant/antifreeze,Caterpillarrecommendstheuseofa CaterpillarDieselEngineAntifreeze/Coolant(DEAC).CaterpillarDEACisanalkalinesingle-phase ethyleneglycoltypeantifreezethatcontainscorrosioninhibitorsandanti-foamagents.

CaterpillarDEACisformulatedwiththecorrectamountofCaterpillarSupplementalCoolant Additive(SCA).DonotuseSCAattheinitialfillwhenDEACisused.Thecoolantthatisinthe enginesofCaterpillarmachinesshouldbesampledafterevery250hoursofoperation.Theresultsof thecoolantsamplewillregulatetheadditionsoftheSCA.ThelifeofthecoolantfortheCaterpillar DEACis3000hoursoreverythreeyears.

CaterpillarDEACisavailableaseitheraconcentrateora1:1premixedcoolingsolution.If concentratedCaterpillarDEACisused,Caterpillarrecommendsdilutionwithdistilledwaterorwith deionizedwater.Ifdistilledwaterordeionizedwaterisnotavailable,refertotheOperationand MaintenanceManual,SEBU6250,"GeneralCoolantInformation"inordertodeterminethe requirementsforacceptablewater.

CommercialHeavy-DutyCoolant/AntifreezesandSCA

IfCaterpillarDEACisnotused,selectaheavy-dutycoolant/antifreezewithalowsilicatecontentthat meets"ASTMD4985"or"ASTMD5345".Whenacommercialheavy-dutycoolant/antifreezeis used,thesystemmustbetreatedwithCaterpillarSCAtoaconcentrationlevelthatisbetween3 percentand6percentbyvolumeofthesystem.IfaCaterpillarSCAisnotused,selectacommercial SCAwithaminimumconcentrationof1200mgperliter(70grainspergallon)or1200partsper millionofnitrites.FollowtheSCArecommendedguidelinesforthemaintenanceofthecoolant.Inall cases,theCaterpillarguidelinesforacceptablewatermustbefollowed.

NOTE:WhenyouarenotusingaCaterpillarDEAC,thecoolingsystemmustbedrainedonceduring everyyear.Thecoolingsystemmustbeflushedatthistimeaswell.

CoolingSystemMaintenance NOTICE

Neveroperatewithoutthermostatsinthecoolingsystem.Thermostats maintaintheenginecoolantattheproperoperatingtemperature. Coolingsystemproblemscandevelopwithoutthermostats.

Checkthesolutionofcoolant/antifreeze(glycolconcentration)frequentlyinordertoensureadequate freezeprotectionandprotectionfromboiling.Checktheglycollevelofthecoolantsystemwiththe 1U-7298CoolantTesterGroup(°C)orwiththe1U-7297CoolantTesterGroup(°F).Consultyour Caterpillardealerforinformationoncoolanttesters.

SupplementalCoolantAdditive(SCA)

CaterpillarSCAeffectivelypreventscorrosiononallmetalsandCaterpillarSCAeffectivelyprevents theformationofmineraldeposits.CaterpillarSCAalsopreventscavitationofthelinerandCaterpillar SCAeliminatesfoamingofthecoolant.

TesttheSCAconcentrationorsubmitacoolantsampletoyourCaterpillardealerateveryoilchange. Afterevery250servicehours,liquidSCAoraSCAmaintenanceelementmaybeneeded.SCA additionsarebasedontheresultsofcoolantanalysis.YourCaterpillardealerhastestkitsthatwill evaluatetheconcentrationofadditivesinCaterpillarDEAC.

ThefollowingtableindicatestheamountofCaterpillarSCAthatisneededattheinitialfilltotreat commercialheavy-dutycoolant/antifreezes.ThetablealsoshowstheadditionofanSCAforeither liquidSCAorforthemaintenanceelementsofaSCA.Theseadditionsareforcommercialheavy-duty coolant/antifreezesandforCaterpillarDEAC.

NOTE:Duetotheindividualengineapplications,themaintenancepracticesneedtobeperiodically reviewedinordertomaintainthecoolingsystem.

CleaningtheHeavy-DutyCoolingSystem

CaterpillarCoolingSystemCleanersaredesignedtocleanthesystemofharmfulscaleandof corrosion.CaterpillarCleanersdissolvemineralscale,corrosionproducts,lightoilcontamination,and sludge.Fortherecommendedserviceinterval,refertotheOperationandMaintenanceManual, "MaintenanceIntervalSchedule"foryourmachine.

ExtendedLifeCoolant(ELC)CoolingSystemMaintenance

NOTICE

UseonlyCaterpillarproductsorcommercialproductsthathave passedCaterpillarEC-1specificationforpremixedorconcentrated coolants.

UseonlyCaterpillarExtenderwithExtendedLifeCoolant.

MixingExtendedLifeCoolantwithotherproductsreducesthe ExtendedLifeCoolantservicelife.Failuretofollowthe recommendationscanreducecoolingsystemcomponentslifeunless appropriatecorrectiveactionisperformed.

Forthecorrectbalanceofantifreezeandofadditives,propercareshouldbetakeninordertomaintain theconcentrationofExtendedLifeCoolant(ELC).Loweringtheproportionofantifreezelowersthe proportionofadditive.Thiswilllowertheabilityofthecoolanttoprotectthesystemfrompitting, fromcavitation,fromerosion,andfromdeposits.

ProperAdditionstotheExtendedLifeCoolant

NOTE:DonotaddELCConcentrateasamakeupsolutionforaroutinecoolingsystemtop-off.The additionoftheconcentratedExtendedLifeCoolantwillincreasetheconcentrationofglycolinthe coolingsystem.

Duringthenormalmaintenance,usethepremixedELCasacoolingsystemtop-off.Thiswillbring thecoolantuptotheproperlevel.UseELCoruseacoolantthatmeetsCaterpillarspecifications(EC1).Ifthepropercoolantisnotavailable,usedistilledwaterorusedeionizedwater.Checktheglycol levelofthecoolantsystemwiththe1U-7298CoolantTesterGroup(°C)orwiththe1U-7297Coolant TesterGroup(°F).UseELCConcentratetorestoretheproperglycolconcentrationinthecoolant system.Thisshouldbedonebeforetheengineisexposedtofreezingtemperatures.

NOTICE

Donotuseaconventionalcoolanttotop-offacoolingsystemusing ExtendedLifeCoolant.

Donotusesupplementalcoolantadditives(SCA)otherthanExtender incoolingsystemsfilledwithExtendedLifeCoolant.

NOTE:NocleaningagentsneedtobeusedwhenacoolingsystemthatisalreadyusingELCis cleaned.

CleanwateristheonlycleaningagentthatisrequiredwhenELCisdrainedfromthecoolingsystem.

ELCcanberecycled.Thedrainedcoolantmixturecanbedistilled.Thedistillationprocesscan removetheethyleneglycolandthewater.ConsultyourCaterpillardealerformoreinformation.

Afteryoudrainthecoolingsystemandafteryourefillthecoolingsystem,operatetheenginewhile theradiatorfillercapisremoved.Operatetheengineuntilthecoolantreachesthenormaloperating temperatureanduntilthecoolantlevelstabilizes.Asneeded,addthecoolantmixtureinordertofill thesystemtotheproperlevel.

ConventionalCoolant/AntifreezeCoolingSystemMaintenance

WhenyouinitiallyfillthecoolingsystemwithCaterpillarDieselEngineAntifreeze/Coolant,itisnot necessarytoaddaSupplementalCoolantAdditive.CaterpillarDieselEngineAntifreeze/Coolant alreadycontainssupplementalcoolantadditive.Whenyouinitiallyfillthecoolingsystemwitha commercialcoolantthatmeetstherequirementsof"ASTMD4985",addasupplementalcoolant additive.ThesupplementalcoolantadditiveinCaterpillarDieselEngineAntifreeze/Coolantandin commercialcoolantsmustbereplenishedatregularserviceintervals.Refertothetableinthe OperationandMaintenanceManual,SEBU6250,"SupplementalCoolantAdditive(SCA)"forthe properquantityofliquidsupplementalcoolantadditive.

S·O·SCoolantAnalysis

TestingthecoolantcanbedoneatyourCaterpillardealer.CaterpillarS·O·SCoolantAnalysisisthe bestwaytomonitortheconditionofyourcoolantandyourcoolingsystem.S·O·SCoolantAnalysisis aprogramthatisbasedonperiodicsamples.

LevelI:

LevelIisabasicanalysiswhichshouldbeperformedateveryoilchangeorafterevery250hoursof use.

Thefollowingitemsaretested:

*GlycolConcentration

*ConcentrationofSCA

*pH

*Conductivity

Theresultsarereported,andappropriaterecommendationsaremadeaccordingtotheresults.

LevelII:

LevelIIisacomprehensiveanalysiswhichshouldbeperformedduringsemi-annualmaintenanceor afterevery1000hoursofuse.

TheS·O·SCoolantAnalysishasthefollowingfourfeatures:

*FullanalysisofLevelI

*Identificationofmetalcorrosionandofcontaminants

*Identificationofbuildupoftheimpuritiesthatcausecorrosion

*Identificationofbuildupoftheimpuritiesthatcausescaling

Theresultsarereported,andappropriaterecommendationsaremade.

FormoreinformationonS·O·SCoolantAnalysis,consultyourCaterpillardealer.

TueSep511:03:09UTC+05302023

Product:TRUCK

Model:773DTRUCK7ER

Configuration:773DOff-HighwayTruck7ER00001-00380(MACHINE)POWEREDBY3412EEngine

OperationandMaintenanceManual 773DOFF-HIGHWAYTRUCK&775DQUARRYTRUCK

MediaNumber-SEBU6968-01PublicationDate-19/08/1997DateUpdated-11/05/2011

Every10ServiceHoursorDaily

SMCS-1439-535-ODS;7348-535

YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionofthis manualbeforeperforminganyoperationormaintenanceprocedures.

EngineCrankcaseOil

MeasureOilLevel

Thedipstickislocatedontherightsideplatformunderthehood.

1.Themachinemustbelevelandtheparkingbrakeengaged.

2.Beforestartingtheengine,theoillevelmustbeattheFmarkontheENGINESTOPPEDsideof thedipstick(1).

3.Withtheenginerunningandtheoilwarm,maintaintheoillevelbetweentheLOWIDLEmarkson theENGINERUNNINGsideofthedipstick.

4.Addoilthroughfilltube(2)ifnecessary.

Transmission,Hoist,ConverterandBrakeHydraulicTanks

CheckOilLevels

Checkthetransmissionsightgauges(1)and(2)andthehoistconverterandbrakehydraulictanksight gauge(3)oillevels.

Checkbothsystemswiththebody(bed)lowered,enginestoppedandtheoilcold.

Beforetheengineisstartedandtheoiliscold,theoilmustbeintheGREENRANGEofthe transmissionlowersightgauge(1).

NOTE:Ifthesystemhasbeendrained,itwillbenecessarytostoptheengineandaddoilseveral times.

Theuppersightgauge(2)shouldbeusedasthefinalcheckfortheproperoperatingrange.Theoil mustbeintheGREENRANGEoftheuppersightgauge(2)withtheoilatnormaloperating temperature,theenginerunningatlowidleandthetransmissioninneutral.

Checkthehoist,converterandbrakehydraulictankoillevel.TheoilmustbetotheFULLCOLD markinsightgauge(3).Removeoilfillercapstoaddoilifnecessary.Ifthesystemhasbeendrained, itwillbenecessarytostoptheengineandaddoilseveraltimes.

SteeringSystemTank

This is the sample of the manual if you need complete manual Click Here to download