

Product: ARTICULATED TRUCK
Model: 740 ARTICULATED TRUCK B1P
Configuration: 740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
735, 740 and 740 EJECTOR Articulated Trucks Engine Supplement
Media Number -RENR5137-05 Publication Date -01/09/2014 Date Updated -19/09/2014
Aftercooler - Remove and Install
SMCS - 1063-010
Removal Procedure
1. Open the hood.

Illustration 1
2. Disconnect hoses (1) .
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2
3. Attach a suitable lifting device to aftercooler (2). The weight of aftercooler (2) is approximately 30 kg (65 lb). Remove bolts (3) from each side of aftercooler (2). Remove aftercooler (2) .
Installation Procedure

Illustration 3
1. Attach a suitable lifting device to aftercooler (2). The weight of aftercooler (2) is approximately 30 kg (65 lb). Install aftercooler (2). Install bolts (3) to each side of aftercooler (2).

2. Connect hoses (1) . Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jan 14 10:25:42 UTC+0530 2020

Product: ARTICULATED TRUCK
Model: 740 ARTICULATED TRUCK B1P
Configuration: 740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
735, 740 and 740 EJECTOR Articulated Trucks Engine Supplement
Media Number -RENR5137-05 Publication Date -01/09/2014 Date Updated -19/09/2014
Aftercooler, Fan, and Gear Motor - Install
SMCS - 1063-012; 1356-012; 5061-012
S/N- B1N1-UP
S/N- B1P1-UP
S/N- B1R1-UP
Installation Procedure Illustration 1


2
1. Install fan guard (21) onto support (10) . Install bolts (33) , the washers, and the spacers. Install bolts (34) and the washers.

3
2. Install adapter (32) . Install washer (31) and locknut (30) onto gear motor (9) .Tighten locknut (30) to a torque of 55 ±5 N·m (40 ± 5 lb ft).

4
3. Position gear motor (9) and install bolts (29) and the washers that secure gear motor (9) to support (10) .

Illustration 5
4. Install spider assembly (20 ) and bolts (28) .

Illustration 6
5. Install mounts (27) to support (10) .

7
6. Install four foam strips (26) .

Illustration 8
7. Install shroud (22) onto aftercooler (4) . Install plate (24) and baffle (23) . Install bolts (25) , the washers, the spacers, and the nuts.

9
8. Attach a suitable lifting device to support (10) . Carefully lift support (10) with gear motor (9) , fan guard (21) , and () fan spider assembly (20) onto aftercooler (4) .

Illustration 10
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9. Install bolts (19) , the large washers, and the small washers.

Illustration 11
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10. Attach a suitable lifting device to aftercooler (4) . The weight of aftercooler (4) isapproximately 70 kg (154 lb). Install aftercooler (4) .


13
11. Position harness assembly (18) and clip (17) . Position harness assembly (15) and clip (14) . Install six bolts (16) and the washersthat secure support (10) to the frame.

Illustration 14 g01173705
12. Position transmission oil filter assembly (12) . Install bolts(11) . Install bolt (13) .

Illustration 15
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Illustration 16
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13. Connect hose assemblies(8) to gear motor (9) .

Illustration 17
14. Install hoses (6) and tube (7) to aftercooler (4) and the turbocharger. Tighten clamps (5) .

Illustration 18
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15. Install two hose assemblies(2) and tube (3) to aftercooler (4) and the engine. Tighten clamps (1) .
Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jan 14 10:32:05 UTC+0530 2020