Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-18PublicationDate-01/03/2015DateUpdated-01/05/2020
Foreword
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniato causecancer,birthdefects,andotherreproductiveharm.
WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:
www.P65Warnings.ca.gov
Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.
WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntothe StateofCaliforniatocausecancer,birth defects,orotherreproductiveharm.For moreinformationgoto:
www.P65Warnings.ca.gov
Washhandsafterhandlingcomponentsthatmaycontainlead.
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervals
providemoreconvenientservicingschedulesandapproximatetheindicatedservicehourmeter reading.Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsibleforthe performanceoftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenance Manual,andServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddevice orelementofdesigninstalledonorinanengineormachinethatisincompliancewithall applicableregulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsof themachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair system,andcoolingsystemmaybeemission-relatedandshouldnotbealteredunlessapprovedby Caterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturers aremovingtocomplywiththelatestversionoftheproductidentificationnumberingstandard. Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoall machinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJul1122:33:40UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
AftercoolerCore-Inspect/Clean
SMCS-1064-571
Personalinjurycanresultfromairpressure.
Personalinjurycanresultwithoutfollowingproperprocedure.When usingpressureair,wearaprotectivefaceshieldandprotectiveclothing.
Maximumairpressureatthenozzlemustbelessthan205kPa(30psi) forcleaningpurposes.
Illustration1g00792092
Raisethehood.RefertoOperationandMaintenanceManual,"HoodControl".Removetwobolts (1)fromeachsideofgrill(2).Removegrill(2)inordertoaccesstheaftercoolercore.
Inspecttheaftercoolercoreandcleantheaftercoolercore.Youcanusecompressedair,high pressurewaterorsteamtoremovedustandotherdebrisfromtheaftercoolercore.However,the useofcompressedairispreferred.
Installgrill(2)andfourbolts(1).Lowerthehood.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJul1122:23:11UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017 i06933407 AutomaticLubricationFillerFilter-Clean-Autolube-If Equipped
SMCS-7540-070-HR
Illustration1g02494037
(1)Reservoir (2)DustCap (3)FillerTubeAssembly
1.Removedustcap(2)fromreservoir(1).
2.Cleanfillertubeassembly(3)andthecouplingonthefillertubeassembly.
3.Removefillertubeassembly(3)andthecoupling.
4.Removethegreasefittingfromthefilterandcleanthefilter.
5.Cleanthefilterwithsolventandcompressedair.Checkthefilterforcracks.Ifanycracks exist,replacethefilter.
6.Replacethegreasefittinginthefilter.
7.Fillthefilterwithgrease.
8.Installthefilter.
9.Installthefilterassemblyontofillertubeassembly(3).
10.Installfillertubeassembly(3)anddustcap(2).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJul1122:23:23UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
AutomaticLubricationGreaseTank-Fill-IfEquipped
SMCS-7540-544-TNK
IftheyellowLEDonthesignallampisilluminated,theminimumgreaselevelinthereservoirhas beenreached.
1.Ensurethatthefillerhoseisprimedwithgreaseinordertopreventairfrombeing introducedinthegreasereservoir.
2.Removethedustcapfromthecoupling(1)forthefiller.Carefullycleanthecouplingforthe fillerandthecouplingonthefillerhose.Thecouplerforthefillerhoseissuppliedwitheach automaticlubricationsystem.
3.Connectthefillerhosetocoupling.
4.Fillthereservoirupmark(2)forthemaximumlevelofgreasethatisindicatedonthe reservoir.
5.Disconnectthefillerhoseandrefitthedustcaptocoupling.
6.Placethefillerhosebackintheproperplaceinordertoensurethatthecouplingofthefiller hoseremainsclean.
Every500servicehoursreplacethefilterorevery500servicehourscleanthefilterforthefiller onthelubricationpump.Thefilterisbehindtheconnectoronthereservoir.
Ifthepumpingactionseemstogoheavy,checkthefilterbehindthecouplingforthefilleronthe lubricationpump.Gentlycleanthefilterorreplacethefilter.Ifthefilterisdamaged,thefilter mustbereplaced.
Iftoomuchgreaseispumpedintothereservoir,thesurplusgreasewillexittheventatthesideof thelubricationpump.Anyairthatisintroducedduringthefillingprocedurewillalsoescapevia thisroute.
Note:Duetotheslowcapabilityofahandheldgreasegun,theuseofagreasegunisnot recommendedinordertofillthereservoir.
Note:Whenyouusehigh-pressurewaterorhigh-pressureairtocleanthemachine,donotspray directlyontothelubricationpump.Waterordirtmayenterthelubricationpumpthroughthedeaeratingopenings.
Note:Theautomaticlubricationsystemreducesthetimeandeffortthatistakeninordertogrease themachinesignificantly.However,donotneglectgreasepointsthatarenotservedbythe automaticlubricationsystem.
Note:Checktheconditionsofthegreasepointsthatareservedbythesystem.Sufficientfresh greaseshouldbepresent.
Note:RefertoSystemsOperation,RENR6739,"TestingandAdjusting"forinformationon locationsofthegreasemeteringunits,thepointsofthegreasemeteringunitssupply,part numbers,andvolumeofgreasesuppliedbythegreasemeteringunits.
Ifanon-factoryfitautomaticlubricationsystemisinstalled,thesystemmustmeetorexheedthe performancerequirementsdetailedinSystemsOperation,RENR6739,"TestingandAdjusting".
PeriodicInspections
Inspecteachofthefollowing:
•Greaselevelinthereservoir.Refillthereservoirontime.
•Signallampisfunctioning.
•Inspectthedutycyclethatisindicatedonthesignallampiscorrectfortheoperating conditions.
•Lubricationpumpfordamageandleakage.
•Greaselinesfordamageandleakage.
•Conditionsofthegreasepointsthatareservedbythesystem.Sufficientfreshgreaseshould bepresent.
•Operationofthesystem.Performacycletest.RefertoSystemsOperation,RENR6739, "TestingandAdjusting".
•Cleanlubricationpumpandsurroundingarea.
GreaseRecommendations
Referto"LubricantViscosities".
Copyright1993-2024CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
ThuJul1122:23:35UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
AxleBreathers-Clean/Replace
SMCS-3278-070-BRE;3278-510-BRE
Parkthemachineonalevelsurface.MovetheparkingbrakecontroltotheENGAGEDposition. Lowerthebodyandshutofftheengine.Blockthewheels.
InstalltheSteeringFrameLock.RefertoOperationandMaintenanceManual,"SteeringFrame Lock". Illustration1g00781670 Frontaxlebreather(1)islocatedonthefrontframeabovethefrontaxle.
Illustration2g00633489
Centeraxlebreather(2)islocatedinthemanifoldforthebrakecoolingoil.Themanifoldislocatedontherearframe abovethecenteraxle.
Illustration3g00781678
Rearaxlebreather(3)islocatedontherightsideoftherearframeabovetherearaxle.
Usethefollowingproceduretocleanthebreathers.
Note:Beforeyouremovethebreathers,blockthefrontframeofthemachine.
1.Removeeachbreather.
2.Washeachbreatherinclean,nonflammablesolvent.
3.Shakeeachbreatherandalloweachbreathertodry.
4.Installeachbreather.
Ifanyoftheaxlebreathersaredamaged,replacethedamagedbreather. RemovetheSteeringFrameLockafteralltheaxlebreathersareinstalled.RefertoOperationand MaintenanceManual,"SteeringFrameLock". Copyright1993-2024CaterpillarInc.
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
BackupAlarm-Test
SMCS-7406-081
Thebackupalarmisontherearofthemachine.
TurntheenginestartswitchtotheONpositioninordertoperformthetest. Applytheservicebrakes.MovethetransmissioncontrollevertotheREVERSEposition.
i02305428
Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJul1122:24:00UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2024CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
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ThuJul1122:24:12UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-510;1402-510
i01951790
Inspecttheconditionofthecablestothebatteriesandinspecttheconditionofthebatteries.
Note:Whenyoureplacethebatteries,alwaysusethesametypeofbattery.
Usethefollowingprocedureinordertoisolatethebatteriesifanyrepairsarenecessary.
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.
3.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedto theframe.
Note:Donotallowthedisconnectedbatterycabletocontactthedisconnectswitch.
4.Disconnectthenegativebatterycablefromtheterminalsofthebatteries.
5.Performthenecessaryrepairs.Replacethecablesorthebatteries,asneeded.
6.Connectthenegativebatterycabletotheterminalsofthebattery.
7.Connectthenegativebatterycableatthebatterydisconnectswitch.
8.Installthekeyforthebatterydisconnectswitch.TurnthekeytotheONposition.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJul1122:24:24UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
Belts-Inspect/Adjust/Replace
SMCS-1357-040;1357-510;1357-025
Theengineisequippedwithabeltthatdrivesthealternatorandtheairconditioner.
i02240445
Note:Theengineisequippedwithabelttensionerthatautomaticallyadjuststhebelttothecorrect tension.
1.Parkthemachineonalevelsurface.Engagetheparkingbrake.Shutofftheengine.
2.Raisethehood.RefertoOperationandMaintenanceManual,"HoodControl".
3.Inspectdrivebelt(1).Checkthebeltforwear,frayingorcracking.Ifthebeltisdamaged, replacethebelt.
4.Ifbelt(4)requiresreplacement,insertasquaredriveintotheholeintensioner(1)andturn clockwiseinordertoreleasethetensionfromthebelt.
5.Removethebeltfromtheengine.
6.InordertoInstallanewbelt,insertasquaredriveintotheholeintensioner(2)andturn clockwise.
7.Installbelt(4)inthefollowingorder:drivepulley(2),pulley(3),alternatorpulley(5)and tensioner(1).
8.Lowerthehood.RefertoOperationandMaintenanceManual,"HoodControl".
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJul1122:24:35UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
BodyPivotBearings-Lubricate
SMCS-7258-086-BD;7424-086
i01486572
Parkthemachineonalevelsurface.Ensurethattheparkingbrakeisfullyengaged.Lowerthe dumpbodyandstoptheengine. Illustration1g00772828
1.Removethecapsandwipecleangreasefittings(1)ontheleftsideofthemachineandon therightsideofthemachine.
2.Lubricatethebodypivotbearingsthroughthefittingsontheleftsideofthemachineandon therightsideofthemachine.Oneortwoshotswillberequiredateachfittingiflubrication iscarriedoutattherecommendedinterval.Installthecapsafterlubricanthasbeenapplied. Copyright1993-2024CaterpillarInc.
ThuJul1122:24:46UTC+05302024
Product:ARTICULATEDTRUCK
Model:735ARTICULATEDTRUCKB1N
Configuration:735ArticulatedTruckB1N00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual 735and740ArticulatedTrucks
MediaNumber-SEBU7815-15PublicationDate-01/03/2015DateUpdated-08/02/2017
