CAT + Caterpillar 730 Articulated Truck Operation & Maintenance Manual by Heavy Equipment Manual

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

Foreword

CaliforniaProposition65Warning

s03548206

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

This is the sample of the manual if you need complete manual Click Here to download

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

ThuMay122:49:18UTC+05302025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

SMCS-7540-070-HR

Illustration1g02494037

(1)Reservoir (2)DustCap (3)FillerTubeAssembly

1.Removedustcap(2)fromreservoir(1).

2.Cleanfillertubeassembly(3)andthecouplingonthefillertubeassembly.

3.Removefillertubeassembly(3)andthecoupling.

4.Removethegreasefittingfromthefilterandcleanthefilter.

5.Cleanthefilterwithsolventandcompressedair.Checkthefilterforcracks.Ifanycracks exist,replacethefilter.

6.Replacethegreasefittinginthefilter.

7.Fillthefilterwithgrease.

8.Installthefilter.

9.Installthefilterassemblyontofillertubeassembly(3).

10.Installfillertubeassembly(3)anddustcap(2).

ThuMay122:53:01UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

AutomaticLubricationGreaseTank-Fill-IfEquipped

SMCS-7540-544-TNK

IftheyellowLEDonthesignallampisilluminated,theminimumgreaselevelinthereservoirhas beenreached.

1.Ensurethatthefillerhoseisprimedwithgreaseinordertopreventairfrombeing introducedinthegreasereservoir.

i05310889

2.Removethedustcapfromthecoupling(1)forthefiller.Carefullycleanthecouplingforthe fillerandthecouplingonthefillerhose.Thecouplerforthefillerhoseissuppliedwitheach automaticlubricationsystem.

3.Connectthefillerhosetocoupling.

4.Fillthereservoirupmark(2)forthemaximumlevelofgreasethatisindicatedonthe reservoir.

5.Disconnectthefillerhoseandrefitthedustcaptocoupling.

6.Placethefillerhosebackintheproperplaceinordertoensurethatthecouplingofthefiller hoseremainsclean.

Every500servicehoursreplacethefilterorevery500servicehourscleanthefilterforthefiller onthelubricationpump.Thefilterisbehindtheconnectoronthereservoir.

Ifthepumpingactionseemstogoheavy,checkthefilterbehindthecouplingforthefilleronthe lubricationpump.Gentlycleanthefilterorreplacethefilter.Ifthefilterisdamaged,thefilter mustbereplaced.

Iftoomuchgreaseispumpedintothereservoir,thesurplusgreasewillexittheventatthesideof thelubricationpump.Anyairthatisintroducedduringthefillingprocedurewillalsoescapevia thisroute.

Note:Duetotheslowcapabilityofahandheldgreasegun,theuseofagreasegunisnot recommendedinordertofillthereservoir.

Note:Whenyouusehigh-pressurewaterorhigh-pressureairtocleanthemachine,donotspray directlyontothelubricationpump.Waterordirtmayenterthelubricationpumpthroughthedeaeratingopenings.

Note:Theautomaticlubricationsystemreducesthetimeandeffortthatistakeninordertogrease themachinesignificantly.However,donotneglectgreasepointsthatarenotservedbythe automaticlubricationsystem.

Note:Checktheconditionsofthegreasepointsthatareservedbythesystem.Sufficientfresh greaseshouldbepresent.

Note:RefertoSystemsOperation,RENR6739,"TestingandAdjusting"forinformationon locationsofthegreasemeteringunits,thepointsofthegreasemeteringunitssupply,part numbers,andvolumeofgreasesuppliedbythegreasemeteringunits.

Ifanon-factoryfitautomaticlubricationsystemisinstalled,thesystemmustmeetorexheedthe performancerequirementsdetailedinSystemsOperation,RENR6739,"TestingandAdjusting".

PeriodicInspections

Inspecteachofthefollowing:

•Greaselevelinthereservoir.Refillthereservoirontime.

•Signallampisfunctioning.

•Inspectthedutycyclethatisindicatedonthesignallampiscorrectfortheoperating conditions.

•Lubricationpumpfordamageandleakage.

•Greaselinesfordamageandleakage.

•Conditionsofthegreasepointsthatareservedbythesystem.Sufficientfreshgreaseshould bepresent.

•Operationofthesystem.Performacycletest.RefertoSystemsOperation,RENR6739, "TestingandAdjusting".

•Cleanlubricationpumpandsurroundingarea.

GreaseRecommendations

Referto"LubricantViscosities".

PrivateNetworkForSISLicensees.

ThuMay122:53:14UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

AxleBreathers-Clean/Replace

SMCS-3278-070-BRE;3278-510-BRE

Parkthemachineonalevelsurface.MovetheparkingbrakecontroltotheENGAGEDposition. Lowerthebodyandshutofftheengine.

InstalltheSteeringFrameLock.RefertoOperationandMaintenanceManual,"SteeringFrame Lock".

Frontaxlebreather(1)ismountedontheleftsideofthefrontframe.

i01981266

Illustration2g00679631

Centeraxlebreather(2)ismountedontherightsideoftherearframe.

Illustration3g00679629

Rearaxlebreather(3)ismountedontherightsideoftherearframe.

Note:Beforeyouremovethebreathers,blockthefrontframeofthemachine.

1.Removeeachaxlebreather.

2.Washeachbreatherinacleannonflammablesolvent.

3.Shakeeachbreatheruntilthebreatherisdry.

4.Installeachbreather.

Ifanyoftheaxlebreathersaredamaged,replacethedamagedbreather. RemovetheSteeringFrameLockoncealltheaxlebreathersareinstalled.RefertoOperationand MaintenanceManual,"SteeringFrameLock".

ThuMay122:53:29UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmisontherearofthemachine.

TurntheenginestartswitchtotheONpositioninordertoperformthetest. Applytheservicebrakes.MovethetransmissioncontrollevertotheREVERSEposition.

i02305428

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

Battery-Recycle

SMCS-1401-561

i08232552

Alwaysrecycleabattery.Neverdiscardabattery.Returnusedbatteriestooneofthefollowing locations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Arecyclingfacility

ThuMay122:54:05UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-510;1402-510

i01951790

Inspecttheconditionofthecablestothebatteriesandinspecttheconditionofthebatteries.

Note:Whenyoureplacethebatteries,alwaysusethesametypeofbattery.

Usethefollowingprocedureinordertoisolatethebatteriesifanyrepairsarenecessary.

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedto theframe.

Note:Donotallowthedisconnectedbatterycabletocontactthedisconnectswitch.

4.Disconnectthenegativebatterycablefromtheterminalsofthebatteries.

5.Performthenecessaryrepairs.Replacethecablesorthebatteries,asneeded.

6.Connectthenegativebatterycabletotheterminalsofthebattery.

7.Connectthenegativebatterycableatthebatterydisconnectswitch.

8.Installthekeyforthebatterydisconnectswitch.TurnthekeytotheONposition.

ThuMay122:54:27UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

Theengineisequippedwithabeltthatdrivesthealternatorandtheairconditioner.

i02210445

Note:Theengineisequippedwithabelttensionerthatautomaticallyadjuststhebelttothecorrect tension.

1.Parkthemachineonalevelsurface.Engagetheparkingbrake.Shutofftheengine.

2.Raisethehood.RefertoOperationandMaintenanceManual,"HoodControl".

3.Removethepulleyguard.

4.Inspectdrivebelt(1).Checkthebeltforwear,frayingorcracking.Ifthebeltisdamaged, replacethebelt.

5.Ifbelt(1)requiresreplacement,insertasquaredriveintotheholeintensioner(3)andturn counterclockwiseinordertoreleasethetensionfromthebelt.

6.Removethebeltfromtheengine.

7.InordertoInstallanewbelt,insertasquaredriveintotheholeintensioner(3)andturn counterclockwise.

8.Installbelt(1)inthefollowingorder:tensioner(3),idler(2),drivepulleys(5)andidler(4).

9.Installthepulleyguard.

10.Lowerthehood.RefertoOperationandMaintenanceManual,"HoodControl".

ThuMay122:54:43UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

BodyPivotBearings-Lubricate

SMCS-7258-086-BD;7424-086

i02207824

Parkthemachineonalevelsurface.Ensurethattheparkingbrakeisfullyengaged.Lowerthe dumpbodyandstoptheengine.

Removethecapsandwipethegreasefittingsbeforelubricantisapplied.Installthecapsafter lubricanthasbeenapplied.

Thereisatotaloftwogreasefittings.Onegreasefittingontheendofeachpivotpin.Thefittings arelocatedattherearofthemachine.

Lubricatethepivotbearingsthroughthegreasefittings.Oneortwoshotswillberequiredateach fittingiflubricationiscarriedoutattherecommendedinterval.

ThuMay122:54:57UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

BrakeAccumulator(Service)-Check

SMCS-4263-535

Personalinjuryordeathcanresultfromimproperaccumulator charging.

DryNitrogenistheonlygasapprovedforuseintheaccumulator. Chargingtheaccumulatorwithoxygenwillcauseanexplosion.This dangerwillnothappenifnitrogencylinderswithstandardCGA (CompressedGasAssociation,Inc.)Number580connectionsareused.

Whenorderingnitrogengas,besurethatthecylindersareequipped withCGANumber580connections.Donotusecolorcodesorother methodsofidentificationtotellthedifferencebetweennitrogenand oxygencylinders

Neveruseanadaptertoconnectyournitrogencharginggrouptoavalve outletusedonbothnitrogen,oxygen,orothergascylinders.BESURE YOUUSEDRYNITROGEN(99.8%purity).

i02253515

RefertoSystemsOperation,TestingandAdjusting,"BrakeAccumulator(Service)-Testand Charge"formoreinformation.

ThuMay122:55:11UTC+07002025

Product:ARTICULATEDTRUCK

Model:730ARTICULATEDTRUCKB1M

Configuration:730ArticulatedTruckB1M00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual 725and730ArticulatedTrucks

MediaNumber-SEBU7814-17PublicationDate-01/01/2015DateUpdated-01/05/2020

BrakePads-Check

SMCS-4251-535;4267-535;4273-535

i07945762

Atoolcanbemanufacturedinordertofacilitatemeasurementsbyusingthefollowinginformation.

Illustration1g01146003

Fabricateatoolfromsuitableblacksteelstockorsuitablemildsteelbar.RefertoIllustration1and Table1.

Table1

Dimension

A235±5mm(9.25±0.20inch)

B82±0.25mm(3.23±0.01inch)(1)

C63±0.25mm(2.48±0.01inch)(1)

D5.0±0.25mm(0.20±0.01inch)diameter

E10.0±0.25mm(0.40±0.01inch)diameter

F 0.5mm(0.02inch)maxradius

(1)Thisdimensioniscriticaltothepurposeofthetool.

Illustration2g01145658

Typicalexample

Inordertomeasurethethicknessofthebrakelinings,locatethetwoholesonthecaliperfor measuringthebrakelinings.RefertoIllustration2.Removeanyplugsfromtheholesandcleanthe holesofanydirt.

Illustration3g01150338

Illustrationofthecorrectmethodoftakingameasurementwiththetool ThesteponthetoolisindicatedintheIllustrationwithanarrow.

This is the sample of the manual if you need complete manual Click Here to download