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545D WHEEL SKIDDER

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Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Foreword

California Proposition 65 Warning

Wash hands after handling.

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK

For some reason if link does not work download this pdf and then click

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Articulation Bearings - Lubricate

SMCS - 7057-086-BD; 7065-086-BD; 7066-086-BD

Crushing Hazard. Connect the steering frame lock between front and rear frames before servicing the machine in the articulation area. Disconnect the steering frame lock and secure it in the stored position before resuming operation. Failure to do so could result in serious injury or death.

Ensure that the machine ignition switch is in the OFF position and that the parking brake is engaged before entering the articulation area.

Refer to Operation and Maintenance Manual, "Steering Frame Lock" before entering the articulation joint.

Wipe all fittings before applying grease.

Illustration 1 g03719180

Illustration 2 g03719182

Apply grease to one fitting on the upper pivot bearing and one fitting on the lower pivot bearing.

Thu May 30 11:14:32 UTC+0530 2024

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Media Number -SEBU8540-15 Publication Date -01/08/2019 Date Updated -12/08/2019

Axle Oscillation Bearings - Lubricate

SMCS - 3278-086-BD

Illustration 1 g03385753

i05325226

Illustration 2 g03385754

Open the engine access door on the left-hand side of the machine.

Wipe off the fittings before you apply any lubricant.

Apply lubricant through two remote fittings (1) and (2) in order to grease the bearings for the oscillating axle.

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation

and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Backup Alarm - Test

SMCS - 7406-081

1. Turn the engine start switch to the ON position. Do not start the engine.

2. Move the transmission direction control switch to the REVERSE position.

i07469252

3. The backup alarm should immediately sound. The backup alarm will continue to sound until the transmission control is moved to the NEUTRAL position or to the FORWARD position.

Illustration 1 g03719197

The backup alarm (1) is mounted on the rear of the machine.

Access to the backup alarm requires removal of upper rear access panel.

Note: On machines equipped with a High Rotation Seat, an additional alarm is mounted at the front of the machine. Which alarm sounds will depend on seat position.

A three-position switch at the rear of the backup alarm regulates the sound of the alarm (HIGH, LOW, and MEDIUM).

The alarm is set at the maximum sound level when the machine is shipped from the factory. The setting should remain on HIGH unless the job site requires a lower sound level.

1993 - 2024 Caterpillar Inc.

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Battery - Clean

SMCS - 1401-070

Personal injury may occur from failure to properly service the batteries.

Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.

Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.

Always wear protective glasses when working with batteries.

i05325279

1 g03385980

Before you can clean the battery terminals, remove the front lower engine compartment access panel. The front lower engine compartment access panel is bolted to the machine.

Remove bolts from the engine compartment access panel.

Illustration

Illustration 2 g03386187

Loosen and remove the battery cover knob (1).

Remove the battery hold down plate (2).

Clean the battery terminals and the surfaces of the batteries with a clean cloth. Coat the battery terminals with petroleum jelly. Make sure that the battery cables are installed securely.

Reinstall the battery hold down plate, the battery hold down knob and the engine compartment access panel.

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Media Number -SEBU8540-15

Publication Date -01/08/2019

Battery - Recycle

SMCS - 1401-561

Date Updated -12/08/2019

i08232552

Always recycle a battery. Never discard a battery. Return used batteries to one of the following locations:

• A battery supplier

• An authorized battery collection facility

• A recycling facility

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Media Number -SEBU8540-15 Publication Date -01/08/2019 Date Updated -12/08/2019

i05326609

Battery Hold-Down - Tighten

SMCS - 7257-527

Illustration 1 g03386656

The batteries are located in the front engine access compartment of the machine. The access door for the batteries is located on the left-hand side of the machine.

2 g03386628

Open the access door on the left-hand side of the machine to access the battery hold down knob.

Illustration

Illustration 3 g03386807

Tighten the knob by turning clockwise.

Illustration 4 g03386658

Over time, the vibration of an operating machine can cause the battery hold-down to loosen. To help prevent loose batteries and the possibility of loose cable connections, tighten all fastening hardware refer to Operation and Maintenance Manual, "Battery - Clean" for proper access to battery.

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Battery or Battery Cable - Inspect/Replace

SMCS - 1401-040; 1401-510; 1402-510; 1402-040

i08185587

Personal injury may occur from failure to properly service the batteries.

Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.

Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.

Always wear protective glasses when working with batteries.

1. Prepare the machine for maintenance. Refer to Operation and Maintenance Manual, Prepare the Machine for Maintenance.

2. Turn the engine start switch key OFF. Turn all of the switches OFF.

3. Turn the battery disconnect switch OFF. Remove the key.

4. Disconnect the negative battery cable from the disconnect switch.

Note: Do not allow the disconnected battery cable to contact the disconnect switch.

5. Disconnect the negative battery cable at the battery.

6. Disconnect the positive battery cable at the battery.

7. Inspect the battery terminals for corrosion. Inspect the battery cables for wear or damage.

8. Make any necessary repairs. If necessary, replace the battery cables or the battery.

9. Connect the positive battery cable at the battery.

10. Connect the negative battery cable at the battery.

11. Connect the battery cable at the battery disconnect switch.

12. Install the key and turn the battery disconnect switch ON.

Recycle the Battery

Always recycle a battery. Never discard a battery.

Always return used batteries to one of the following locations:

• A battery supplier

• An authorized battery collection facility

• Recycling facility

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Media Number -SEBU8540-15 Publication Date -01/08/2019 Date Updated -12/08/2019

i05877651

Belt - Inspect

SMCS - 1357-040; 1357; 1397-040

Illustration 1 g03073936

To maximize the engine performance, inspect the belt (1) for wear and for cracking. Replace the belt if the belt is worn or damaged.

• Inspect the belt for cracks, splits, glazing, grease, displacement of the cord and evidence of fluid contamination.

The belt must be replaced if the following conditions are present.

• The belt has a crack in more than one rib.

• More than one section of the belt is displaced in one rib of a maximum length of 50.8 mm (2 inch).

To replace the belt, refer to Disassembly and Assembly, "Alternator Belt - Remove and Install". If necessary, replace the belt tensioner. Refer to Disassembly and Assembly, "Alternator Belt - Remove and Install" for the correct procedure.

Thu May 30 11:16:19 UTC+0530 2024

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Belt - Inspect/Adjust/Replace

SMCS - 1397-025; 1397-040; 1397-510

i05731200

Note: This engine is equipped with a belt tightener that automatically adjusts the belt to the correct tension.

Illustration 1 g03642922

1. Gain access to the belt through the right-hand lower engine access door.

2. Inspect the belt for wear and for cracking.

3. If the belt requires replacement, perform Step 3.a through Step 3.e.

Illustration 2 g03642930

a. Rotate the belt tensioner clockwise in order to remove the belt.

b. Remove the belt.

c. Install a new belt.

d. Rotate the belt tensioner clockwise in order to install the belt.

e. Install the upper fan guard.

Product: WHEEL SKIDDER

Model: 545D WHEEL SKIDDER 4L5

Configuration: 545D WHEEL SKIDDER 4L500001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual

525D, 535D, 545D, 555D Wheel Skidder

Media Number -SEBU8540-15 Publication Date -01/08/2019 Date Updated -12/08/2019

i05877649

Belt Tensioner - Check

SMCS - 1358-535

Illustration 1 g03074016

Remove the belt. Refer to Disassembly and Assembly, "Alternator Belt - Remove and Install".

Ensure that the belt tensioner is securely installed. Visually inspect the belt tensioner (1) for damage. Check that the pulley on the tensioner rotates freely and that the bearing is not loose. Some engines have an idler pulley (2). Ensure that the idler pulley is securely installed. Visually inspect the idler pulley for damage. Ensure that the idler pulley can rotate freely and that the bearing is not loose. If necessary, replace damaged components.

Install the belt. Refer to Disassembly and Assembly, "Alternator Belt - Remove and Install".

Network For SIS Licensees.

Thu May 30 11:16:48 UTC+0530 2024

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK

For some reason if link does not work download this pdf and then click