Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual 416E,422Eand428EBackhoeLoaders
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
Foreword
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniato causecancer,birthdefects,andotherreproductiveharm.
WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:
www.P65Warnings.ca.gov
Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.
WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntothe StateofCaliforniatocausecancer,birth defects,orotherreproductiveharm.For moreinformationgoto:
www.P65Warnings.ca.gov
Washhandsafterhandlingcomponentsthatmaycontainlead.
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervals
providemoreconvenientservicingschedulesandapproximatetheindicatedservicehourmeter reading.Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsibleforthe performanceoftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenance Manual,andServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddevice orelementofdesigninstalledonorinanengineormachinethatisincompliancewithall applicableregulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsof themachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair system,andcoolingsystemmaybeemission-relatedandshouldnotbealteredunlessapprovedby Caterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturers aremovingtocomplywiththelatestversionoftheproductidentificationnumberingstandard. Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoall machinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:23:01UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
AxleBreathers-Clean/Replace
SMCS-3278-070-BRE;3278-510-BRE
Illustration1g01216797 Thefrontaxlebreatherislocatedonthetoprightsideofthedifferentialhousing.
Illustration2g01216798 Therearaxlebreatherislocatedtotheleftofthedifferentialhousing.
1.Cleantheareaaroundthebreathers.Removethebreatherfromthefrontaxle.
2.Washthebreatherincleannonflammablesolvent.Wipethebreatherdryandcheckthe breatherfordamage.
3.Installthecleanbreatherbackintotheaxle.Replacethebreatherifthebreatherisdamaged.
Note:Makesurethattheslotinthebreatherisparalleltotheaxlehousing.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:27:42UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
BackhoeBoom,Stick,Bucket,andCylinderBearingsLubricate
SMCS-6501-086-BD;6502-086-BD;6503-086-BD;6511-086-BD;6512-086-BD;6533-086BD;7562-086-BD
Positionthebackhoeintotheservicepositionthatisshownabove.Lowerthebuckettothe ground.Relievethehydraulicpressure.
Illustration2g01194615
Applylubricanttothegreasefitting(1)fortherodendofthestickcylinder.
Applylubricanttothegreasefitting(2)fortheheadendoftheboomcylinderandtheheadendof thestickcylinder.
Applylubricanttothegreasefitting(3)fortherodendoftheboomcylinder.
Applylubricanttothegreasefitting(4)fortheboompivot.Thereisonegreasefittingoneach sideofthemachine.
Illustration3g01194617
Applylubricanttothegreasefitting(5)forthebucketpivotpin.
Applylubricanttothegreasefitting(6)forthelink.
Applylubricanttothegreasefitting(7)fortherodendofthebucketcylinder.
Applylubricanttothegreasefitting(8)fortheheadendofthebucketcylinder.
Applylubricanttothegreasefitting(9)forthepivotpinforthestick.
Applylubricanttothegreasefitting(10)forthepivotpin.Thereisonegreasefittingoneachside ofthemachine.
Applylubricanttothegreasefitting(11)forthepivotpin.
Applylubricanttothegreasefitting(12)fortheheadendofthethumbcylinder.
Applylubricanttothegreasefitting(13)fortherodendofthethumbcylinder.
Applylubricanttothegreasefitting(14)forthepivotpinoneachsideofthethumb.
Thereisatotalof21greasefittings. Copyright1993-2023CaterpillarInc.
TueMar716:27:54UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
BackupAlarm-Test
SMCS-7406
TurntheenginestartswitchkeytoONinordertoperformthetest.
Applytheservicebrake.MovethetransmissiondirectioncontrollevertoREVERSEposition. Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe transmissiondirectioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:28:08UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual 416E,422Eand428EBackhoeLoaders
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
i07746330
TueMar716:28:25UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual 416E,422Eand428EBackhoeLoaders
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
BatteryorBatteryCable-Inspect/Replace
SMCS-1401
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
2.Disconnectthenegativebatterycablefromtheframe.
Note:Donotallowthedisconnectedbatterycabletocontacttheframeofthemachine.
3.Disconnectthenegativebatterycableatthebattery.
4.Inspectthebatteryterminalsandinspectthebatterycables.Keeptheterminalscleanand keeptheterminalscoatedwithpetroleumjelly.
5.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.
6.Connectthenegativebatterycableatthebattery.
7.Connectthebatterycabletotheframeofthemachine.
8.Installtheenginestartswitchkey.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:28:39UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
Belts-Inspect/Adjust/Replace
SMCS-1357-040;1357-510;1357-025
Ifnewbeltsareinstalled,checkbeltadjustmentafter30minutesofoperation.Formultiplebelt driveapplications,alwaysreplacethebeltsinmatchedsets.Replacingonlyonebeltofamatched setwillcausethenewbelttocarrymoreloadbecausetheolderbeltsarestretched.Theadditional loadonthenewbeltcouldcausethenewbelttobreak.
1.Installtheliftcylinderbrace.RefertoOperationandMaintenanceManual,"LiftCylinder Brace-ConnectandDisconnect"formoreinformation.
2.Removetheengineaccesspanelontheleftsideofthemachine.
3.Inspecttheconditionoftheairconditionerbeltandtheadjustmentoftheairconditioner belt.Theairconditionerbeltshoulddeflect10mm(0.38inch)under110N(25lb)offorce.
4.Loosentheadjustinglocknut(1).Loosenthetwocompressorbracketmountingbolts(2).
5.Movethecompressoruntilthecorrectbelttensionisreached.
6.Tightentheadjustinglocknut(1).Tightenthetwocompressorbracketmountingbolts(2).
7.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeatStep4toStep6.
8.Installtheengineaccesspanel.
9.Removetheengineaccesspanelontherightsideofthemachine.
10.Inspecttheconditionofthealternatorbeltsandtheadjustmentofthealternatorbelts.The alternatorbeltsshoulddeflect10mm(0.38inch)under110N(25lb)offorce.
11.Loosenthemountingbolt(3).Loosentheadjustinglocknut(4).
12.Movethealternatoruntilthecorrecttensionisreached.
13.Tightentheadjustinglocknut(4).Tightenthemountingbolt(3).
14.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeatStep11toStep 13.
15.Installtheengineaccesspanel.
16.Starttheengine.Raisetheloaderarmstothemaximumheight.
17.Removethepinandreplacethebracefortheloaderliftarmtothestoredpositiononthe loaderliftarm.
18.Lowerthebuckettotheground.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:28:57UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine OperationandMaintenanceManual
BrakeReservoirOilLevel-Check
SMCS-4291-535
Opentheengineaccessdooronthetopofthemachine.
canresultinareducedbrakingability.Areducedbrakingabilitycould resultinpersonalinjuryordeath.Donotuseapressurewashertowash thebrakereservoir.
Maintaintheoillevelbetweenthe"MIN"markand"MAX"markonthebrakereservoir.Addoil, ifnecessary.
Note:Ensurethatthefillercapiscleanbeforeremovingthecapfromthereservoir.
Note:Donotcleantheareanearthebrakereservoirwithhighpressurewater.Ifwaterenteredthe reservoircontactyourlocalCaterpillardealer.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:29:12UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual 416E,422Eand428EBackhoeLoaders
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
BrakingSystem-Test
SMCS-4251;4267;7000
S/N-HBE1-UP
S/N-SNL1-UP
ServiceBrakeHoldingAbilityTest
Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.
Testthebrakesonadry,levelsurface.
Fastentheseatbeltbeforeyoutestthebrakes.
Thefollowingtestsareusedtodetermineiftheservicebrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.Thebrakeholdingeffortthatisrequired tosustainamachineataspecificenginerpmvariesdependingonthemachine.Thevariationsare thedifferencesintheenginesetting,inthepowertrainefficiency,andinthebrakeholdingability, etc.
1.Starttheengine.Raisethebucketslightly.
2.Applytheservicebrake.Releasetheparkingbrake.
3.MovethetransmissioncontrollevertoTHIRDSPEEDFORWARD.
4.Graduallyincreasetheenginespeedtohighidle.Themachineshouldnotmove.
Ifthemachinebeginstomove,reducetheenginespeedimmediatelyand engagetheparkingbrake.
5.Reducetheenginespeedtolowidle.MovethetransmissiontoNEUTRAL.Engagethe parkingbrake.Lowerthebuckettotheground.Stoptheengine.
NOTICE
Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.
SecondaryBrakeHoldingAbilityTest
Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.
Testthebrakesonadry,levelsurface.
Fastentheseatbeltbeforeyoutestthebrakes.
Thefollowingtestsareusedtodetermineiftheparkingbrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.Thebrakeholdingeffortthatisrequired tosustainamachineataspecificenginerpmvariesdependingonthemachine.Thevariationsare thedifferencesintheenginesetting,inthepowertrainefficiency,andinthebrakeholdingability, etc.
1.Starttheengine.Raisethebucketslightly.
2.Engagetheparkingbrake.
3.MovethetransmissioncontrollevertoTHIRDSPEEDFORWARD,thentoNEUTRAL, thenbacktoTHIRDSPEEDFORWARD.
Note:Theparkingbrakeindicatorlightshouldcomeonandtheparkingbrakealarmshould sound.
4.Graduallyincreasetheenginespeedtohighidle.Themachineshouldnotmove.
Ifthemachinebeginstomove,reducetheenginespeedimmediatelyand applytheservicebrakepedal.
5.Reducetheenginespeed.MovethetransmissiontoNEUTRAL.Lowerthebuckettothe ground.Stoptheengine.
NOTICE
Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.
Havethedealerinspectand,ifnecessary,repairtheparkingbrakes beforereturningthemachinetooperation.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueMar716:29:32UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual 416E,422Eand428EBackhoeLoaders
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
BucketCuttingEdges-Inspect/Replace
SMCS-6801
Personalinjuryordeathcanresultfrombucketfalling. Blockthebucketbeforechangingbucketcuttingedges.
1.Raisethebucket.Placeablockunderthebucket.
2.Lowerthebuckettotheblocking.
Donotblockupthebuckettoohigh.Blockupthebucketsothatthebucketishighenough toremovethecuttingedgesandtheendbits.
3.Removethebolts.Removethecuttingedgeandtheendbits.
4.Cleanthecontactsurfaces.
5.Usetheoppositesideofthecuttingedge,ifthissideisnotworn.
6.Installanewcuttingedge,ifbothedgesareworn.
7.Installthebolts.Tightentheboltstothespecifiedtorque.
8.Raisethebucket.Removetheblocks.
9.Lowerthebuckettotheground.
10.Afterafewhoursofoperation,checktheboltsforpropertorque.
TueMar716:29:47UTC+05302023
Product:BACKHOELOADER
Model:422EBACKHOELOADERHBE
Configuration:422EBackhoeLoaderSingleTiltSideShiftBoomHBE00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual 416E,422Eand428EBackhoeLoaders
MediaNumber-SEBU7970-16PublicationDate-01/02/2015DateUpdated-08/04/2019
BucketTips-Inspect/Replace
SMCS-6805
Personalinjuryordeathcanresultfromthebucketfalling. Blockthebucketbeforechangingbuckettips.
Illustration1g00101352 (1)Thistipisusable.(2)Thistipshouldbereplaced.(3)Thistiphasbeenoverworn.
Checkthebuckettipsforwear.Ifthebuckettiphasahole,replacethebuckettip.
Illustration2g01272671
1.Drivethepinoutofthebuckettipfromtheretainersideofthebuckettip.Removethe buckettipandtheretainer.
Illustration3g01272854
(1)Retainingwasher (2)Retainer (3)Adapter
2.Cleantheadapterandthepin.
3.Fitretainer(2)intoretainingwasher(1).Installthisassemblyintothegroovethatisinthe sideofadapter(3).
This is the sample of the manual if you need complete manual Click Here to download