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Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement
Media Number -UENR0164-04
Aftercooler - Remove and Install
SMCS - 1063-010
Removal Procedure Table 1
Required Tools
Tool Part Number Part
Qty A 439-3940 Link Bracket 2
Start By:
a. Remove the cooling system package enclosure.
NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.
Dispose of all fluids according to local regulations and mandates.
1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
2. Refer to Operation and Maintenance Manual, " Hydraulic System Oil – Change " for the correct draining and filling procedures.
Illustration 1
Typical Example
3. Remove panel (1).
Illustration 2
4. Disconnect hose (2). Remove tank assembly (3).
Illustration 3 g03635062
5. Disconnect hose (4).
Illustration 4
6. Disconnect tube (5) and hose (6).
Illustration 5
7. Remove bracket (7).
g03635067
Illustration 6
g03521737
8. Remove all bolts (8) and (9).
7
8
10. Remove bolts (12) and (13).
9
11. Remove bolts (14).
10
12. Attach Tooling (A) and a suitable lifting device to panel cover (15). The weight of panel cover (15) is approximately 41 kg (90 lb).
11
13. Remove remaining bolts (16) and remove panel cover (15).
12
14. Attach Tooling (A) and a suitable lifting device to upper panel (17). The weight of upper panel (17) is approximately 23 kg (50 lb). Remove upper panel (17).
13
15. Remove hose (18). Remove bolts (19). Remove lower panel cover (20).
14
16. Remove bottom guard (21).
15
17. Remove tube (22).
18. Remove cover (23). Remove mounting bolts (24).
19. Attach Tooling (A) and a suitable lifting device to aftercooler (25). The weight of aftercooler (25) is approximately 45 kg (100 lb). Remove aftercooler (25).
Installation Procedure
1. Install aftercooler (25) in the reverse order of removal.
a. Tighten mounting bolts (24) to a torque of 40 N·m (30 lb ft).
Copyright 1993 - 2022 Caterpillar Inc.
Wed Dec 21 01:28:05 UTC+0530 2022
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement
Media Number -UENR0164-04
Air Cleaner - Remove and Install
SMCS - 1051-010; 1054-010
Removal Procedure
2
2. Loosen clamps (1). Remove hose (2).
3 g03626936
3. Remove nut (3). Remove clamps (5) and air cleaner assembly (4).
Installation Procedure
1. Install air cleaner assembly (4) in the reverse order of removal.
Note: The max torque for the bolts in clamp (5) is 6.78 N·m (60 lb in).
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement Media
Air Control Valve - Remove and Install
SMCS - 108A-010; 5506-010
S/N - HNG1-UP
S/N - MGF1-UP
S/N - YHT1-UP
Removal Procedure
Illustration 1
1. Disconnect hoses (1). Disconnect harness assembly (2).
2. Disconnect tube assembly (3). Remove mounting bolts (4) from the bottom side of air control valve (5). Remove air control valve (5).
Installation Procedure
1. Install air control valve (5) in the reverse order of removal.
Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 21 01:21:34 UTC+0530 2022
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement
Alternator - Remove and Install - Isolation Mounting
SMCS - 1405-010
Removal Procedure
1. Turn the battery switch to the off position.
2. Remove the alternator belt. Refer to Operation and Maintenance Manual, "BeltsInspect/Adjust/Replace" to remove the alternator belt.
Illustration 1 g06215081
3. Remove clips (2) and disconnect harness assemblies (1).
2
4. Remove nut (5) and bolts (3) to remove bracket assembly (4). Remove bracket assembly (4).
Illustration 3
5. Remove nuts (7), washers (8), bolts (9), isolation mounts (10), and alternator (6).
4
6. Remove bolts (11) and plates (12).
Installation Procedure
Tool Part Number
A - P-80 Rubber Lubricant -
B - Loctite 243 -
1. Install the alternator in the reverse order of removal.
Illustration 5
g06282869
Note: Make sure that isolation mounts (10) are installed into plates (12) as per the Illustration 5.
a. Apply Tooling (A) to isolator mount (10).
b. Apply Tooling (B) to the threads of bolts (9).
c. Tighten nuts (7) to a torque of 32 ± 3 N·m (283 ± 27 lb in).
Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 21 01:10:31 UTC+0530 2022
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement
Alternator - Remove and Install - Pad Mounting
SMCS - 1405-010
Removal Procedure
Bodily contact with electrical potential can cause bodily injury or death.
To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
1. Turn the battery switch to the "OFF" position.
2. Remove the alternator belt. Refer to Operation and Maintenance Manual, "BeltsInspect/Adjust/Replace" to remove the alternator belt.
1
3. Disconnect harness assembly (2). Remove bracket assembly (1).
2 g03580816
4. Remove mounting bolts (3) and alternator (4).
Installation
Procedure
1. Install alternator (4) in the reverse order of removal.
1993 - 2022 Caterpillar Inc. All Rights Reserved.
Network For SIS Licensees. Wed Dec 21 01:10:14 UTC+0530 2022
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement
Media
Battery - Remove and Install
SMCS - 1401-010
Removal Procedure
Personal injury may occur from failure to properly service the batteries.
Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.
Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.
Always wear protective glasses when working with batteries.
Contact with electrical components can cause injury or death.
Remove all jewelry and avoid contact with electrical components. Use properly insulated tools when working on the junction box of an engine.
1. Turn the battery switch to the "OFF" position.
1
2. Open access door (1).
Illustration 2
3. Remove knobs (3) and cover (2).
Illustration 3
4. Disconnect battery cables (4).
4
5. Remove support assembly (5). Use two people to remove batteries (6). The weight of batteries (6) is approximately 53 kg (117 lb).
6. Repeat Steps 3 through 5 for the remaining batteries.
Installation Procedure
1. Install batteries (6) in the reverse order of removal. Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 21 01:09:56 UTC+0530 2022
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement Media
Catalyst (SCR) - Remove and Install
SMCS - 1091-010
S/N - HNG1-UP
S/N - MGF1-UP
S/N - YHT1-UP
Removal Procedure
1
Start By:
a. Remove the engine enclosure.
b. Remove the nitrogen oxide sensor.
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 halfface respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.
2
1. Loosen band clamp (1). Disconnect clamp assemblies (2).
2. Attach a suitable lifting device to lift catalyst (SCR) (3). The weight of catalyst (SCR) (3) is approximately 53 kg (117 lb). Raise catalyst (SCR) (3) approximately three inches.
3. Remove temperature sensor (4). Remove catalyst (SCR) (3).
3
4. Loosen band clamp (6). Remove bellow assembly (5).
5. Discard band clamps (1) and (6).
Installation Procedure
Note: When installing a new catalyst or a cleaned catalyst, a SCR reset must be performed. Refer to Special Instruction, REHS8180, "Aftertreatment Filter Maintenance on Tier 4 Final Products Equipped with a Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), and a Selective Catalyst Reduction (SCR) Filter" for the correct procedure.
1. Install catalyst (SCR) (3) in the reverse order of removal.
a. Apply Tooling (B) to the threads of temperature sensor (4).
Illustration 4
Typical Example
Note: Do not use power tools in order to torque clamp assemblies (2).
b. Apply Tooling (A) to the threads of clamp assemblies (2) along Distance (X). Distance (X) is 25 mm (1 inch) above the trunnion. Tighten clamp assemblies (2) to a torque of 16.5 ± 1.5 N·m (146 ± 13 lb in).
Illustration 5 g03386044
Cutaway view of band clamps (1) and (6) in position on the assembly.
Note: Do not use power tools in order to torque band clamps (1) and (6).
c. Verify that the cup of the Ball Joint (G) does not touch the radius of the Ball (F). Position band clamps (1) and (6), hand tighten band clamps (1) and (6). Band clamps (1) and (6) should be in the center of the joint.
d. Dimension (C) and Dimension (D) should be equal within 2.0 mm (0.08 inch). Repeat the measurements every 90° around band clamps (1) and (6). If necessary, adjust band clamps (1) and (6).
e. Torque band clamps (1) and (6) to a torque of 35 ± 2 N·m (26 ± 1 lb ft).
Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 21 01:13:06 UTC+0530 2022
Product: EXCAVATOR
Model: 390F L EXCAVATOR MGF
Configuration: 390F L Excavator MGF00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390F Excavator C18 Engine Supplement
Media
Clean Emissions Module - Remove and Install
SMCS - 1050-010; 7279-010
S/N - HNG1-UP
S/N - MGF1-UP
S/N - YHT1-UP
Removal Procedure
Start By:
a. Remove the engine enclosure.
b. Remove the outlet nitrogen oxide sensor.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.