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CAT + Caterpillar 374D L Excavator Service Repair Manual

Page 1


Product: EXCAVATOR

Model: 374D L EXCAVATOR PAS

Configuration: 374D L Excavator PAS00001-UP (MACHINE) POWERED BY C15 Engine

Disassembly and Assembly

374D Excavator C15 Engine Supplement Media Number -KENR6405-00

Aftercooler - Remove and Install

SMCS - 1063-010

Removal Procedure

Table 1 RequiredTools

Tool Part Number Part Description Qty A 138-7575 Link Bracket 2

Start By:

A. Remove the cooling system package enclosure.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

NOTICE

Care must be taken to ensure that fluids are containedduring performance of inspection, maintenance, testing, adjusting and repair of the product. Be preparedto collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for toolsand supplies suitable to collect and contain fluids on Caterpillar products.

i03629762

Dispose of all fluids according to local regulations and mandates.

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be causedif thispressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any componentsor lines. Remove the oil filler cap only when the engine isstopped, and the filler cap iscool enough to touch with your bare hand.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helpsto keep contaminants from entering the system.

Illustration 1

g01946796

1. Loosen the clampsand position hoses (1) out of the way.

2

2. Remove panel (3) .

3

3. Attach Tooling (A) and a suitable lifting device to aftercooler (3). The weight of aftercooler (3) is approximately 53 kg (117 lb).

4. Remove bolts (4) .

Illustration
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Illustration
g01946913

Illustration 4

5. Remove bolt (5) and aftercooler (3) .

Installation Procedure

1. Install aftercooler (3) in the reverse order of the removal.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 30 17:46:21 UTC+0530 2020

Product: EXCAVATOR

Model: 374D L EXCAVATOR PAS

Configuration: 374D L Excavator PAS00001-UP (MACHINE) POWERED BY C15 Engine

Disassembly and Assembly

374D Excavator C15 Engine Supplement

Media Number -KENR6405-00 Publication Date -01/04/2010

Updated -26/04/2010

i02369463

Air Cleaner - Remove and Install

SMCS - 1051-010; 1054-010

Removal Procedure

1

Illustration
Open door (1) .

2

3

Illustration
g01182319
2. Remove cover (2) .
Illustration
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3. Remove primary filter (3) .

Illustration 4

4. Remove secondary filter (4) .

Illustration 5

Illustration 6

g01182323
g01182325
5. Loosen clamp (5) .
g01182326
6. Loosen clamp (7) and disconnect hose (8) and harness assembly (6) .

7

7. Remove bolts (9) and air cleaner housing (10) .

Installation Procedure

Illustration 8

1. Position air cleaner housing (10) and install bolts (9) .

Illustration
g01182327
g01182327

9

10

Illustration
g01182326
2. Connect hose (8) and harness assembly (6) .
3. Tighten clamp (7) .
Illustration
g01182325
4. Tighten clamp (5) .
Illustration 11
g01182323
5. Install secondary filter (4) .
Illustration 12
g01182321
6. Install primary filter (3) .

Illustration 13

7. Install cover (2) .

Illustration 14

8. Close door (1) .

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

g01182320

Product: EXCAVATOR

Model: 374D L EXCAVATOR PAS

Configuration: 374D L Excavator PAS00001-UP (MACHINE) POWERED BY C15 Engine

Disassembly and Assembly

374D Excavator C15 Engine Supplement Media Number -KENR6405-00

Alternator - Remove and Install

SMCS - 1405-010

Removal Procedure

Start By:

A. Remove the refrigerant compressor.

1. Turn the battery disconnect switch to the OFFposition. After installation of the refrigerant compressor, turn the battery disconnect switch to the ON position.

Illustration 1

g01945552

2. Disconnect harnessassemblies(1) and (2) .

3. Loosen clamp (3) and position hose (4) out of the way.

i03626813

2

3

4. Remove bolts (5) and remove alternator (6) .

Installation Procedure

1. Install alternator (6) in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 30 17:42:33 UTC+0530 2020

Illustration
g01945618
Illustration
g01945619

Product: EXCAVATOR

Model: 374D L EXCAVATOR PAS

Configuration: 374D L Excavator PAS00001-UP (MACHINE) POWERED BY C15 Engine

Disassembly and Assembly

374D Excavator C15 Engine Supplement

Media Number -KENR6405-00

Date -01/04/2010

Updated -26/04/2010

i02369466

Battery - Remove and Install

SMCS - 1401-010

Removal Procedure

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helpsto keep contaminants from entering the system.

Illustration 1

1. Open doors (1) and (2) .

2

2. Turn battery disconnect switch (3) to the OFF position.

3. Remove screws (5) and cover (4) .

3

.

Illustration
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Illustration
g01182249
4. Loosen clamp (6) and disconnect hose (7)

4

5. Remove bolts (10) and hose (7) .

6. Disconnect harnessassembly (8) and hose (9) .

Illustration 5

7. Remove bolt (11) and disconnect clip (12) .

Illustration
g01182250
g01182251

Illustration 6

8. Remove bolts (13) from both sidesof tank assembly (14) .

Illustration 7

9. Disconnect cable assemblies (15), (16), and (20) .

10. Remove bolts (18), bolts (21), and bracket (19) .

11. Use two people to remove batteries (17). The weight of each battery (17) is approximately 36 kg (80 lb).

Installation Procedure

g01182252
g01182253

8

1. Use two people to position batteries (17). The weight of each battery (17) isapproximately 36 kg (80 lb).

2. Install bracket (19), bolts (21), and bolts (18) .

3. Connect cable assemblies (15), (16), and (20) .

9

4. Install bolts (13) on both sides of tank assembly (14) .

Illustration
g01182253
Illustration
g01182252

10

11

Illustration
g01182251
5. Install bolt (11) and connect clip (12) .
Illustration
g01182250
6. Install bolts (10) and hose (7) .
7. Connect harness assembly (8) and hose (9) .

12

8. Install cover (4) and screws (5) .

9. Turn battery disconnect switch (3) to the ON position.

Illustration 13

10. Close doors(1) and (2) .

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Dec 30 17:42:21 UTC+0530 2020

Illustration
g01182248
g01182247

Product: EXCAVATOR

Model: 374D L EXCAVATOR PAS

Configuration: 374D L Excavator PAS00001-UP (MACHINE) POWERED BY C15 Engine

Disassembly and Assembly

374D Excavator C15 Engine Supplement

Media Number -KENR6405-00

Crankshaft Vibration Damper and Pulley - Remove and Install

SMCS - 1205-010

Removal Procedure

Table 1 Required Tools

i03634365

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

1

1. Remove bolts (1) and cover (2) .

2

2. Remove bolts (3) and cover (4) .

3

3. Remove bolts (5) and guard (6) .

Illustration
g01182757
Illustration
g01182758

4

4. Remove two bolts (7) .

Illustration 5

5. Install Tooling (A) .

6. Remove bolts (8) .

Illustration
g01182760
g01182761

6

7. Slide vibration damper (9) forward onto Tooling (A) .

8. Attach a suitable lifting device to vibration damper (9). The weight of vibration damper (9) is approximately 36 kg (80 lb).

9. Remove Tooling (A) .

10. Use the suitable lifting device to remove vibration damper (9) from the bottom of the machine.

Illustration 7

11. Remove bolts (10) and pulley (11) .

Installation Procedure

g01182763

1. Install vibration damper (9) and pulley (11) in the reverse order of removal.

1993 - 2020 Caterpillar Inc.

Illustration
g01182762

Product: EXCAVATOR

Model: 374D L EXCAVATOR PAS

Configuration: 374D L Excavator PAS00001-UP (MACHINE) POWERED BY C15 Engine

Disassembly and Assembly

374D Excavator C15 Engine Supplement

Media Number -KENR6405-00

Date -01/04/2010

Electric Starting Motor - Remove and Install

SMCS - 1453-010

Removal Procedure

Updated -26/04/2010

i02369467

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helpsto keep contaminants from entering the system.

Illustration 1

g01182285

1. Turn the battery disconnect switch to the OFFposition.

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