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CAT + Caterpillar 352F Excavator Service Repair Manual

Page 1






Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

Accessory Drive - Remove and Install - Brackets and Pulleys

SMCS - 1207-010

Removal Procedure

Start By:

a. Remove the alternator.

b. Remove the refrigerant compressor.

Illustration 1 g01924915

1. Remove bolts (5) and bracket (4). Remove bolts (1), nuts (2), and plate assembly (3).

i03600501

Illustration 2

2. Remove nut (1) and the clip. Remove bolts (7) and support bracket (8).

Installation Procedure

1. Install the accessory drive in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Aug 3 17:50:01 UTC+0530 2020

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

i05337709

Air Control Valve - Remove and Install

SMCS - 108A-010

Removal Procedure

Illustration 1 g02824399

1. Disconnect harnessassemblies(1).

2. Disconnect the harness assembly from pressure sensor (3). Remove pressure sensor (3).

3. Remove hoses (2) and (4).

Illustration 2

g02824456

4. Remove bolts (5) and remove air control valve assembly (6).

Illustration 3

g02824481

5. Remove bolts (8). Remove outlet elbow(9) and inlet elbow(10) from air control valve (7). Remove and discard the seals.

6. Remove and discard the sealsfrom air control valve (7).

Installation Procedure

1. Install air control valve (7) in the reverse order of removal.

a. Tighten pressure sensor (3) to a torque of 10 ±2 N·m (89 ± 18 lb in).

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

i05351528

Air Inlet Elbow - Remove and Install

SMCS - 1087-010-E4

Removal Procedure

Table 1

Required Tools

Start By:

A. Remove the solenoid valve (exhaust balance).

Illustration 1

g02849799

1. Disconnect the harness assembly from temperature sensor (5). Remove temperature sensor (5) .

2. Remove hose assembly (4) and the fittings. Remove clip (3) .

3. Loosen the clampsfor hose (2) and remove hose (2) .

4. Loosen clamp (1) and remove air inlet elbow (6) .

Illustration 2

g02849824

5. Disconnect the harness assembly from pressure sensor (7). Remove pressure sensor (7) .

6. Remove O-ring seal (8) and remove air inlet manifold (9). Remove and discard the gasket from air inlet manifold (9) .

Illustration 3

g02849857

7. Remove bolts (11) and remove tube (10) and the O-ring seal.

Illustration 4

8. Remove pin spring (12) and dowel (14) .

9. Remove tube (14) and the wave ring.

Illustration 5

10. Remove plug (15) .

Installation Procedure

g02849879

1. Install air inlet elbow (6) in the reverse order of removal.

a. Apply Tooling (A) to plug (15) .

g02849867

Illustration 6 g02849917

b. Install pin spring (12) to the depth illustrated by Dimension (B). Dimension (B) is 6.0 ±0.50 mm (0.20 ± 0.020 inch).

c. Install dowel (14) to the depth illustrated by Dimension (C). Dimension (C) is 2.9 mm (0.11 inch).

d. Tighten pressure sensor (7) to a torque of 10 ±2 N·m (89 ± 18 lb in).

e. Tighten temperature sensor (5) to a torque of 20 ± 3 N·m (177 ± 27 lb in).

f. Tighten clamp (1) to a torque of 8.5 ± 2 N·m (75 ± 18 lb in).

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Aug 3 17:42:30 UTC+0530 2020

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

i03543101

Alternator - Remove and Install

SMCS - 1405-010

Removal Procedure

Personal injury can result from failure to disconnect the battery.

First, disconnect the negative battery cable. Then, disconnect the positive battery cable.

A positive power lead cancause sparksif the battery is not disconnected. Sparks can possibly result in battery explosion or fire.

1. Disconnect the battery cables.

2. Remove the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".

Illustration 1

3. Remove bolts (1) and alternator (2).

Installation Procedure

g01871219

1. Install alternator (2) in reverse order of removal.

Illustration 2

a. Tighten nut (3) to a torque of 127 ± 10 N·m (94 ± 8 lb ft).

b. Tighten nut (4) to a torque of 18 ± 2 N·m (161 ± 21 lb in).

c. Tighten bolt (5) to a torque of 5± 1 N·m (39 ± 9 lb in).

g01872415

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

Atmospheric Pressure Sensor - Remove and Install

SMCS - 1923-010

Removal Procedure

Illustration 1

i04823628

g01880618

1. Disconnect harnessassembly and remove atmospheric pressure sensor (1) .

Installation Procedure

1. Install atmospheric pressure sensor (1) in reverse order of removal.

Note: Do not pre-tighten the sensor using the plastic portion of the sensor. Pre-tighten the sensor using the metal hex portion of the sensor. Damage can occur to the sensor if pre-tightened using the plastic portion of the sensor.

a. Tighten atmospheric pressure sensor (1) to a torque of 10 ± 2 N·m (89 ± 18 lb in).

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Mon Aug 3 17:58:35 UTC+0530 2020

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13

for Caterpillar Built Machines

Bearing Clearance - Check

SMCS - 1203-535; 1219-535

Measurement Procedure

Table 1 Required Tools

198-9142

Plastic Gauge (Green) 0.025 to 0.076 mm (0.001 to 0.003 inch)

Plastic Gauge (Red)

to 0.152 mm (0.002 to 0.006 inch)

Plastic Gauge (Blue)

to 0.229 mm (0.004 to 0.009 inch)

Plastic Gauge (Yellow) 0.230 to 0.510 mm (0.009 to 0.020 inch)

Note: Plastic gauge may not be necessary when the engine is in the chassis.

Note: Caterpillar does not recommend the checking of the actual bearing clearances particularly on small engines. Thisisbecause of the possibility of obtaining inaccurate results and the possibility of damaging the bearing or the journal surfaces. Each Caterpillar engine bearing is quality checked for specific wall thickness.

i03555148

Note: The measurements should be within specifications and the correct bearings should be used. If the crankshaft journals and the bores for the block and the rods were measured during disassembly, no further checks are necessary. However, if the technician still wants to measure the bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals with small diameters if clearances are less than 0.10 mm (0.004 inch).

NOTICE

Lead wire, shim stock or a dial bore gauge can damage the bearing surfaces.

The technician must be very careful to use Tooling (A) correctly. The following points must be remembered:

• Ensure that the backs of the bearings and the bores are clean and dry.

• Ensure that the bearing locking tabs are properly seated in the tab grooves.

• The crankshaft must be free of oil at the contact pointsof Tooling (A).

1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.

Note: Do not allow Tooling (A) to extend over the edge of the bearing.

2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an impact wrench. Be careful not to dislodge the bearing when the cap is installed.

Note: Do not turn the crankshaft when Tooling (A) is installed.

3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling (A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration 1.

Illustration 1 g01152855

TypicalExample

4. Remove all of Tooling (A) before you install the bearing cap.

Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all partsof Tooling (A) are not the same width. Measure the major width in order to ensure that the partsare within the specification range. Refer to Specifications Manual, "Connecting Rod Bearing Journal" and SpecificationsManual, "Main Bearing Journal" for the correct clearances.

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Aug 3 17:57:36 UTC+0530 2020

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

i03599435

Belt Tensioner - Remove and Install

SMCS - 1358-010

Removal Procedure

1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".

Illustration 1 g01924155

2. Remove bolt (1) and belt tensioner (2).

Installation Procedure

1. Install a belt tensioner (2) in reverse order of removal.

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

Boost Pressure Sensor - Remove and Install

SMCS - 1917-010

Removal Procedure

Illustration 1

g01880574

1. Disconnect harnessassembly (1) and remove boost pressure sensor (2).

Installation Procedure

1. Install boost pressure sensor (2) in reverse order of removal.

a. Tighten boost pressure sensor (2) to a torque of 10 ±2 N·m (89 ± 18 lb in).

i03555524

Product: EXCAVATOR

Model: 352F EXCAVATOR NDC

Configuration: 352F Excavators NDC00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly

C13 Engine for Caterpillar Built Machines

Camshaft - Remove and Install

SMCS - 1210-010

Removal Procedure

Table 1 Required Tools

Start By:

a. Remove the rocker arms and shafts.

b. Remove the front cover.

c. Remove the camshaft position sensor.

1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing bolt in the flywheel.

1

2. Install Tooling (A) in order to support the lifter. Repeat for all the remaining lifters.

Illustration

Illustration 2 g03377797

assembly purposes.

3. Remove bolts (1). Remove bolt (2) and idler gear (3) for

Illustration 3

4. Remove tube assembly (6) and hose assembly (5). Remove cover (4).

Illustration 4 g01325027

5. Install Tooling (B) onto the camshaft.

g03377807

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