CAT + Caterpillar 3516B Marine Engine Operation & Maintenance Manual by Heavy Equipment Manual

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,andmaintenance recommendations.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,andprogramminginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

s00357545

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwner'sManual,OperationandMaintenanceManual, andServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)willchangefrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

Where:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

SatFeb1500:54:15UTC+05302025

This is the sample of the manual if you need complete manual Click Here to download

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002 i01200873

CommunicationInitialization

SMCS-1926

TheCCMmaybeconnecteddirectlytothehostequipment.TheCCMmayalsobeconnectedto theequipmentbyusingmodems.Theinitializationproceduredependsonthetypeofconnection. ThecorrectinitializationprocedureisnecessaryforpropercommunicationbetweentheCCMand theequipment.

WhenmodemsareinstalledbetweentheCCMandthehostequipment,thecomplexityofthe communicationnetworkisincreased.TheRS-232Cportsmustbesettotheproperparametersfor communicationonthefollowingequipment:hostequipment,modemsandCCM.Thephoneline portsofthemodemsmustbecompatible.Toconnectthemodems,consultthemanufacturer's instructions.

SatFeb1500:58:20UTC+05302025

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines

MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002 i01214741

DataLinkGuidelines

SMCS-1926

TheCCMhastheabilitytocommunicatewithamaximumofeightothercontrollers.Thenumberof availableconnectionswilldependonthetypeofdevicethatisbeingconnected.Generatorset applicationsarelimitedtoeightcontrollersthatcanbeconnectedtotheCCM.Marineapplications arelimitedtoamaximumofthreeconnections.

TheCCMidentifiesdifferentcontrollersonthedatalinkbytheModuleIdentifier(MID)ofthe controller.TheMIDisprogrammableinsomecases.RefertotheOperationsandMaintenance Manual,"EngineNumber-Program"formoredetailedinformationonprogrammingtheModule Identifiers.EachcontrollerthatisconnectedtotheCCMmusthaveauniqueMID.

TherearetwoversionsofElectronicControlModules(ECM)for3500BEUIEngines.The connectiontotheCCMwilldependontheversionoftheECM.TheversionoftheECMisbasedon theserialnumberoftheengine.Theserialnumberislistedontheenginenameplate.Usethe followingcharttodeterminethecorrectversionofcontrollerforeachengine.

Table1 SerialNumbers

N/A 1NW00001&Up

N/A 1PW00001&Up N/A 1TW00001&Up

2BM00001to2BM001222BM00123&Up

N/A 2FW00001&Up

N/A 2GW00001&Up

N/A 2HW00001&Up

N/A 3CW00001&Up

3DM00001to3DM000923DM00093&Up

4GM00001to4GM002114GM00212&Up

4TN00001to4TN000954TN00096&Up

6HN00001to6HN001556HN00156&Up

6PN00001to6PN002846PN00285&Up

6WN00001to6WN001346WN00135&Up

7HM00001to7HM001737HM00174&Up

7RN00001to7RN004627RN00463&Up

7SM00001to7SM000767SM00077&Up

8CN00001to8CN001438CN00144&Up

8EM00001to8EM002578EM00258&Up

8KN00001to8KN001428KN00143&Up

8RM00001to8RM001998RM00200&Up

9AN00001to9AN001209AN00121&Up

•VersionCoftheADEMIIcontroller(ECM)hasaprimarydatalinkforusewiththeCCM. ThisdatalinkiscalledtheCATDataLink.TheModuleIdentifier(MID)ofthiscontrollerisa fixedvalue.EachcontrollerontheCATDataLinkmusthaveauniqueMID.TheCCMcan onlybeconnectedtooneVersionCECMontheCATDataLink.

•VersionDoftheADEMIIcontroller(ECM)alsohasaprimarydatalinkforusewiththe CCM.ThevalueoftheMIDfortheprimarydatalinkisfixed.VersionDalsohasasecondary datalinkforusewiththeCCM.TheSecondaryCATDataLinkhasaprogrammableMID.A maximumofeightdifferentvaluesisavailableforgeneratorsetapplications.Amaximumof threedifferentvaluesisavailableformarineapplications.

•EMCPII(basicmodel)hasaprimarydatalinkforusewiththeCCM.Thisdatalinkiscalled theCATDataLink.TheCATDataLinkhasaprogrammableMID.Amaximumofeight differentvaluesmaybeusedfortheMID.

•EMCPII+hasthesameprimarydatalinkasEMCPII(CATDataLink)withaprogrammable valuefortheMID.TheEMCPII+alsohasasecondarydatalinkforusewiththeCCM.The CCMDataLinkhasaprogrammablevaluefortheMID.TheCATDataLinkandtheCCM DataLinkhaveeightMIDvalues.

•TheSecondaryCATDataLinkandtheCCMDataLinkcanbetreatedinthesamemanneron the3500BVersionDandtheEMCPII+applications.

•ThereisamaximumofoneCCMperdatalink.

•ThereisamaximumofoneCCMperengine.

ThepreviousdescriptionsgoverntheconnectionsbetweenthedevicesandtheCCM.Whenan ADEMIIcontrollerandanEMCPIIorEMCPII+controllerareconnected,theCATDataLinkis

alwaysusedfortheconnections.AllsubsequentconnectionstotheCCM(ADEMIIVersionDor EMCPII+)aremadebyusingthesecondarydatalink.Thefollowingexampleswillillustratesome validCCMconnectionswithmultipleelectroniccontrollers.Theseexamplesareonlya representationofmostpossiblevalidconnectionsorcombinations.

MUIGeneratorsetswithEMCPII(BasicModel)

Illustration2g00649133

MUIGeneratorsetswithEMCPII+

Illustration3g00649182

3500BEUIGeneratorset(VersionCECM)

Illustration1g00649118

Illustration4g00649184

3500BEUIGeneratorsets(VersionDECM)

Illustration5g00649192

3500BEUIGeneratorsets(VersionCandDECM's) FortheapplicationthatisshowninIllustration5,onlyoneVersionCECMisallowed.

Illustration6g00649200

3500BEUIGeneratorset(VersionCECM)withEMCPII(BasicModel)

Illustration7g00649317

EMCPIIBasicand3500BEUIGeneratorset(VersionDECM)

OneCCMisrequiredforeachenginewithVersionDECM.

Illustration8g00649214

3500BEUIGeneratorsets(VersionCECM)withEMCPII+

Illustration9g00649236

3500BEUIGeneratorsets(VersionDECM)withEMCPII+

Illustration10g00649243

3500BEUIGeneratorsets(VersionDECM)withEMCPII+

AmaximumoffourgeneratorsetscanbeconnectedintheapplicationthatisshowninIllustration10.TheCCMis limitedtoeightconnections.InIllustration9,eightgeneratorsetscanbeconnected.Moredetailedinformationcanbe obtainedfromtheADEMIIcontrollerinIllustration10,butonlyfourgeneratorsetscanbeconnected.

Illustration11g00649268

3500BEUIMarineEngine(VersionCECM)

OneCCMisrequiredforeachenginewithaVersionCECM.

3500BEUIMarineEngine(VersionDECM)

SatFeb1500:57:55UTC+05302025

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

DisplayDescription

SMCS-1926

TheCCMdisplayindicatesthestatusoftheCATDataLinkandtheRS-232Cduringnormal operation.TheCCMwillalsodisplaysomeofthecurrentparametersforcommunication.

Illustration1g00656709

(1)Errorcode

(2)ActivityonCATDataLink

(3)Firstdigitoferrorcode

(4)TheCCMistransmittingonRS232C.

(5)Seconddigitoferrorcode

(6)TheCCMisreceivingdataontheRS232C.

ThevaluesE,0,and0indicateanerrorcodeof00.ThecodeE00meansthatnofaultsarepresent, andtheCCMisinnormaloperatingmode.ThecompletelistoferrorcodesareintheOperation andMaintenanceManual,"Troubleshooting"section.Theperiodsonthedisplaywillflashwhen informationistransmittedontheCATDataLink.Theperiodsonthedisplaywillflashwhen

i01225209

informationistransmittedontheRS-232Cport.Noperiodindicatesthatnoactivityistaking place.

Note:Unitswiththepartnumber117-6170CustomerCommunicationModulewilldisplaythe faultsthathavebeenlogged.Eachfaultwillbedisplayedfor2secondsin60secondintervals. ThisflashingfaultlogwillnotappearforanyotherversionofCCM.Thefaultlogcanbecleared byusingthePCsoftwarefortheCCM.

CCMPowerUpDisplay

TheCCMdisplaywillperformalamptest(8.8.8.).Theparametersforcommunicationprotocol (n819600E00)willbedisplayednext.Anexampleofthepowerupsequenceisgivenbelow: Table1

8.8.8.Allofthesegmentsareturnedonforatwosecondlamptest.

n81 n 8 1 Noparity(defaultvalue) Eightdatabits(defaultvalue) Onestopbit(defaultvalue)

9600RateofCommunication(defaultvalue)

E00ErrorCodeNofaultsarepresent.

ThevaluesforcommunicationcanbechangedbyusingahostdeviceorbyusingthePCsoftware fortheCCM.Referto"CaterpillarCCMPCForWindows:GettingStartedManual".Thevalues forcommunicationmustmatchthevaluesforthemodems(ifused)andthevaluesforthehost device.

SatFeb1500:56:27UTC+05302025

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

GeneralInstallationRequirements

SMCS-1926

WhenaCCMisinstalled,thefollowingspecificationsmustbemet:

•environmental

•mounting

•wireandcable

Theconnectiondiagramsmustbefollowed.Improperwiringmaycauseerraticoperationofthe CCM.Ifmodemsareused,theusermustsetupthemodemsproperly.

SatFeb1500:56:48UTC+05302025

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

GeneralOperation

SMCS-1926

TheCustomerCommunicationModule(CCM)providesacommunicationlinkbetweenthe electroniccontrolsystemandahostdevice.Anoperatorhasthecapabilitytocontroltheengine remotelywiththehostdevice.Theoperatorcanmonitortheengineremotely.Theoperatorcan programtheengineremotely.3500BMarineapplicationscannotbecontrolledremotely.

Thehostdevicecanbeoneofthefollowingitems:

•personalcomputer(PC)

•ProgrammableLogicController(PLC)

•anyotherdevicewithanRS-232Cport

ThehostdevicecanbeconnecteddirectlytotheCCM.Thecommunicationlinkisestablished withtheCATDataLinkandtheindustrystandardRS-232Ccable.Thehostdevicecanalsobe usedwithamodem.

IfthehostdeviceisaPC,softwarethatiscompatiblewiththeCCMisavailablefromCaterpillar. Referto"CaterpillarCCMPCForWindows:GettingStartedManual"formoreinformationon thePCsoftware.

TheCCMcanbeusedwithcustomizedsoftware.Aserialdataformatisusedtoaidin programmingaPLCtocommunicatewiththeCCM.RefertotheOperationandMaintenance Manual,"CommunicationProtocolforCustomizedSystems".

SatFeb1500:56:01UTC+05302025

i01219454

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

GeneralSpecificationsforWireandCable

SMCS-1926

Thefollowingspecificationsforwireandforcablearegiventolowerdropsinvoltageoverlong runsofwire.ThespecificationswillalsohelpminimizeEMI/RFIinterference.

•Donotrunthedatalinkwiringinthesameracewaywithhighpowercables.Thisrestriction includesgeneratorleadsandACcables.

•Thewiresthatareconnectedto+Band-BontheCCMmustbeatleast16AWG.

•ThemaximumlengthoftheRS-232Ccableis15m(50ft).

•ThemaximumlengthfortheCatDataLinkandthe+/-Bwireis455m(1500ft)whena CCMispresent.Thislengthincludesrunsofwirebetweenanymultipleengine configuration.Themaximumlengthofwireis30.5m(100ft)whenaCCMisNOTpresent.

Note:InordertoconformtotheEuropeanEconomicCommunity(EEC)336Directive,theRS232cablemustbeshielded.

Noterminationsorsplicesareallowedontheabovewiresexceptasshownintheconnection diagrams.Thecablethatisconnectedtothe(+/-)CATDataLinkmustbea16AWGshielded twistedpaircable.Use123-2376ElectricalCable.

RefertoSpecialInstruction,SEHS9951,"CustomerCommunicationModuleandProgrammable RelayControlModuleInstalledon3500BEngineswithElectronicInstrumentPanel"for additionalinformationon3500Bwiring.

Table1

NominalCapacitancepermeter (foot) -

i01219508

75pF(23pF)144pF(44pF)

TotalNominalCapacitance 455m(1500ft) 0.035µF0.066µF -

NominalResistancepermeter (foot)at 20°C(68°F) - - 14.0mOhms(4.27 mOhms)

TotalNominalResistance 455m(1500ft)at 20°C(68°F) - - 6.41mOhms

(1)ConductortoConductor

(2)ConductortoShield

(3)SingleConductorSeriesResistance(16AWG,19/29stranding)

PrivateNetworkForSISLicensees.

SatFeb1500:57:16UTC+05302025

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

GeneralWiringDiagram

SMCS-1926

Illustration1g00648895

CCMWiringConnectionsforMultipleGeneratorSets Shield(A)shouldbegroundedinonelocationonly.Theshieldshouldbegroundedasneartothenegativebattery terminalaspossible.

5N-4988Diode(B)isnecessaryonlywhenmultiplegensetsareconnected.

Connectionstothebattery(C)shouldbemadeattheEMCPII(ifequipped).Connectionstothebatterycanbemadeat the24pincustomerconnector.The24pincustomerconnectorislocatedonthebottomoftheElectronicInstrument Panel(EIP).

The8D-8724Fuse(2amp)(D)shouldbeplacedinafuseblock.

Youwillhaveelectricalnoiseifthe+Band-Blinesareinthe4wireshieldedcablewiththeCatdatalinkcables.Use twistedpairwiringfortheCDL+andCDL-instead.

(1)JunctionboxforUnit2

(2)JunctionboxforUnit1

(3)CCM

WhenmultipleunitsareconnectedtotheCCM,junctionboxesmustbeinstalled.Thejunctionboxes willallowanyenginetobedisconnectedforserviceormaintenancewithoutpowerinterruptiontothe CCMandtheotherengines.

SatFeb1500:57:27UTC+05302025

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

InitializationforDirectConnection

SMCS-1926 Illustration1g00669441

CCMtoHostEquipmentDirectConnection

(1)CCM

(2)CCMRS-232Cport

(3)ComputerRS-232Cport

(4)Hostequipment

Makesurethatthefollowingequipmentisavailable:

•Apersonalcomputer.Referto"CaterpillarCCMPCForWindows:GettingStartedManual" forspecificationsonthePC.

•TheproperRS-232Ccablesarerequiredfortheparticularinstallation.Refertothe OperationandMaintenanceManual,"RS-232CCableRequirements".

•TheCCMPCSoftwareforWindows.ThissoftwareisavailablefromCaterpillar.

Procedure

Performthefollowingproceduretoinitializecommunicationwiththehostequipmentthatis connecteddirectlytotheCCM.

Note:ThehostequipmentandtheCCMshouldbeturnedOFFbeforeyouchangethecablestothe serialports.

1.TheCCMshouldbeinstalledwithallofthewiring.RefertoOperationsandMaintenance Manual,"GeneralWiringDiagram"and"RS-232CCableRequirements".

2.Determinetheparametersforcommunicationfortheinstallation.Thedefaultrateof communication(bitspersecondorbps)is9600.Theremainingdefaultsettingsfromthe factoryarenoparity,8databits,and1stopbit.Theseparameterswillworkwellinmost installations.UsetheOperationsandMaintenanceManual,"CommunicationParametersIdentify"todeterminetheparametersofcommunicationthatarestoredintheCCM.

3.LoadtheCCMPCForWindowssoftwareintothePC.Refertothe"CaterpillarCCMPC ForWindows:GettingStartedManual".StarttheCCMPCprogramandconnecttothe CCM.

4.GototheDataLinkpull-downmenu.SelectECM,CCM.GototheCCMconfiguration screenintheUtilitiesmenu.Settheparametersforcommunicationtomatchthevaluesthat werechoseninstep2.

5.UsetheCCMconfigurationscreentosettheConnectionTypetoDirectConnection.The CCMisnowsetatthedeterminedcommunicationconfiguration.

Note:IfthePCisrequiredtocommunicatewiththeCCM,gotothePhoneBookpull-downmenu andselectAddorEdit.SetthecommunicationparametersofthePCtothevaluesthatwere choseninStep2.

Note:Theelectroniccontrollerofeachenginemustbeprogrammedwiththecorrectengine numberforidentificationontheCCM.TheelectroniccontrollerisprogrammedtoEngineNumber 1atthefactory.RefertoOperationandMaintenanceManual,SEBU6874,"EngineNumberProgram".

Note:AftertheCCMhasbeenconnectedtothePC,refertothe"CCMPCSoftwareUsers Manual".Thismanualcontainsinstructionsonmonitoringandoncontrollingtheengineremotely.

Note:Twoconditionsmustbemetbeforetheelectronicenginecontrollerwillallowcontrolby theCCM.TheEngineControlSwitchmustbeintheAUTOposition,andtheremoteinitiate contactsmustbeopen.TheenginemaybemonitoredwiththeECSinanyposition.

Note:ForanEMCPIIapplication,theCCMcannotcontrolthegeneratorsetiftheGSCisin ServiceMode.Thegeneratorsetcanonlybemonitored.

Product:MARINEENGINE

Model:3516BMARINEENGINE4BW

Configuration:3516BMarineLongStrokeEngine4BW00001-UP

OperationandMaintenanceManual

CustomerCommunicationModule(CCM)forDieselEngines MediaNumber-SEBU6874-04PublicationDate-01/03/2000DateUpdated-30/01/2002

InitializationforRemoteConnectionwithModem

SMCS-1926

Illustration1g00669454

CCM/HostequipmentRemoteConnectionwithModems (1)CCM

(2)CCMRS-232Cport

(3)Answeringmodem

(4)Telephoneline

(5)Originatingmodem

(6)Computer'sRS-232Cport

YoushouldfollowtheinstructionsinOperationsandMaintenanceManual,"Initializationfor DirectConnection"beforeyouconnectbyamodem.Theusercanverifyproperoperationofthe CCMatthelocation.TheusercanalsobecomefamiliarwiththeCCM.

Makesurethatthefollowingequipmentisavailable:

•Apersonalcomputerwithaterminalemulatorsoftwareprogram.Examplesofterminal emulatorsincludeProcomm,PC-VT,orTerminalundertheAccessorieswindowin MicrosoftWindows.Referto"CaterpillarCCMPCForWindows:GettingStartedManual" forspecificationsonthePC.Theuserisresponsibleforunderstandingtheoperationofthe PC.

•TheproperRS-232Ccablesarerequiredfortheparticularinstallation.AnRS-232Ccable mustbetemporarilyconnectedfromthePCtotheAnsweringModem.RefertoOperation andMaintenanceManual,"RS-232CCableRequirements".

•ThetwomodemsmustsupporttheHayesATcommandset.Thisisnecessaryforboththe AnsweringModemandtheOriginatingModem.

•TheCCMPCForWindowssoftwareisrequired.Thissoftwareisavailablefrom Caterpillar.

Note:Somepersonalcomputerswillhaveaninternalmodem.Theinternalmodemmaybeusedas theOriginatingModem.TheinternalmodemmustbecompatiblewiththeAnsweringModem. Consulttheinstructionsforthetwomodems.

Procedure

PerformthefollowingprocedureinordertoinitializecommunicationwiththeCCMandthe AnsweringModem.TheOriginatingModemissetuplaterbythePCsoftware.

Note:Inthefollowingsteps,thePCandthemodemsshouldbeturnedOFFbeforeyouchangethe cablesontheserialports.Whenpowerisreapplied,themodemmustbepoweredupfirst.

1.TheCCMshouldbeinstalledwithallofthewiring.RefertotheOperationsand MaintenanceManual,"GeneralWiringDiagram"and"RS-232CCableRequirements".

2.Determinetheparametersforcommunicationfortheinstallation.TheRS-232Cdefaultrate ofcommunication(bitspersecondorbps)is9600.Theremainingdefaultsettingsfromthe factoryarenoparity,8databits,and1stopbit.Theseparameterswillworkwellinmost installations.UsetheOperationandMaintenanceManual,"CommunicationParametersIdentify"todeterminetheparametersofcommunicationthatarestoredintheCCM.

Note:TheRS-232CserialportcommunicationbaudrateisoftenreferredtoastheDTE speed.ThephoneportcommunicationrateisoftenreferredtoastheDCEspeed.

3.ConnecttheRS-232CportoftheAnsweringModemdirectlytotheRS-232Cportofthe PC.Thisconnectionistemporary.ThisconnectionisrequiredtosetuptheAnswering Modem.

4.UsetheterminalemulatoronthePCtosettheparametersforcommunicationfortheRS232Cport.Usethesamevaluesthatwerechoseninstep2.

5.SeveralcommandsmustbesenttotheAnsweringModemthatsettheparametersfor communicationtothepropervalues.TheexamplesinTable1areHayesATcommands. Actualcommandsetsvarywidelybetweenmodemmanufacturers.Consultthemanualfor themodem.Savetheseparameterstothemodemmemory.

Table1

TypicalAnsweringModemSetupCommands

Item

Explanation

Setthemodemtothefactorydefaults.Thisis importantifthesetupofthemodemisunknown.AT&F

Settocommunicateinerrorcontrolandin asynchronousmode.

NOTE:Ifthemodemdoesnotsupportthis command,entertheATcommandforerror control.Settocommunicateinasynchronous modewithaseparatecommand(Itemc). OtherwisegotoStepd.

Settocommunicateinasynchronousmode. Note:Ifthe&Q5commandissupported,the modemisalreadyinasynchronousmode,andthis commandshouldnotbesent.

SetAutoanswertoON.Thistellsthemodemto answerthephonelineafterthefirstring.Ifleftat 0,themodemwillneveransweranincomingcall. Thevalueofthisregistercanbeseenwiththe ATS0?command.

SetFlowControltoXON/XOFF.Thisturnsoff RTS/CTShardwarehandshakingbetweenthe modemandCCMsincetheCCMdoesnothave RTSorCTSlines.ItturnsontheXON/XOFF softwarehandshaking.

f SetDCDtotrackstatusofcarrierdetectsignal. ThiscausestheDCDlinefromthemodemto followthestateofthephonelinecarrier.When thecalltotheCCM'smodemhasbeenmadeand themodemtomodemhandshakingisdone,the DCDlinewillchangeandallowtheCCMto receivedata.

Note:Thisisveryimportant.IftheDCDlineis notattherightstate,theCCMcannotreceive data.

gSetDTRtomonitorDTRsignalandhangupand resetmodemonanon-to-offDTRtransition.This

AT&Q5

AT&Q0

ATS0=1

AT&K4

AT&C1

AT&D3

causesthemodemtohangupandresetifthe CCMdropstheDTRline.

Resultcodesdonothavetobereturned.Or,ifthe resultcodesarereturned,thecodesmustbein originatemode,butnotinanswermode.

SetDTRtransitionresponsedelaytomaximum valuelessthan10seconds.Thisexamplewould causethemodemtohanguptheline2.5seconds aftertheDTRlinefromtheCCMchanges.

Note:Refertoyourparticularmanual.Some modemsspecifythetimein1/100thofasecond, andsomein1/10thofasecond.

jSetdelaybeforeforcedhang-uptomaximum valuelessthan3seconds.

Writethesetupparametersintomemory0.When thesetupparametersarewritten,anythatwerenot changedarestoredintothememory.

lSettorecallmemory0onreset.

Viewthemodemactiveprofile.Thisisan optionalcommandthatallowstheusertoviewthe aboveparametersstoredinthemodem.The profileshouldbewrittendownandsavedfor futurereference.

ATQ2

ATS25=250

ATS38=2

AT&W0

AT&Y0

AT&V

6.ThesetupfortheAnsweringModemisnowcomplete.DisconnectthePCfromthe AnsweringModem.ConnectthePCdirectlytotheCCM.RefertotheOperationand MaintenanceManual,"RS-232CCableRequirements".

7.LoadtheCCMPCforWindowssoftwareintothePC.Referto"CaterpillarCCMPCFor Windows:GettingStartedManual".StarttheCCMPCsoftwareandconnecttotheCCM.

8.GototheDataLinkpull-downmenu.GototheUtilitiesmenuandselectCCM configuration.Setthecommunicationparameterstomatchthevaluesthatwerechosenin Step2.

9.GotothePhoneBookpull-downmenuandselectAddorEdit.Setthecommunication parametersofthePCtomatchthevaluesthatwerechoseninStep2.

10.Theelectronicenginecontrollerofeachenginemustbeprogrammedwiththecorrect enginenumbertoidentifyeachECMtotheCCM.Theelectronicenginecontrolleris programmedtoEngineNumber1atthefactory.RefertoOperationandMaintenance Manual,"EngineNumber-Program".

11.RemovepowerfromtheCCMbyremovingthewirethatisconnectedtothe+Bterminal. TurnoffthepowertotheModem.DisconnectthePCfromtheCCM.

12.ConnectthePC,themodems,andtheCCMasdesiredforthefinalsiteinstallation.Referto OperationandMaintenanceManual,"RS-232CCableRequirements".

This is the sample of the manual if you need complete manual Click Here to download