Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual 3500Band3500CAuxiliaryEngines,GeneratorSetEngines,andGeneratorSets MediaNumber-SEBU7845-25PublicationDate-01/04/2014DateUpdated-01/07/2020
Foreword
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:
www.P65Warnings.ca.gov
Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.
WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:
www.P65Warnings.ca.gov
Washhandsafterhandlingcomponentsthatmaycontainlead.
LiteratureInformation
Thismanualcontainssafety,operationinstructions,lubrication,andmaintenanceinformation.This manualshouldbestoredinorneartheengineareainaliteratureholderorliteraturestoragearea. Read,study,andkeepitwiththeliteratureandengineinformation.
EnglishistheprimarylanguageforallCatpublications.TheEnglishusedfacilitatestranslationand consistencyinelectronicmediadelivery.
Somephotographsorillustrationsinthismanualshowdetailsorattachmentsthatmaybedifferent fromyourengine.Guardsandcoversmayhavebeenremovedforillustrativepurposes.Continuing improvementandadvancementofproductdesignmayhavecausedchangestoyourenginewhichare notincludedinthismanualWheneveraquestionarisesregardingyourengine,orthismanual,please consultwithyourCatdealerforthelatestavailableinformation.
Safety
Thissafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifieshazardous, warningsituations.Readandunderstandthebasicprecautionslistedinthesafetysectionbefore operatingorperforminglubrication,maintenance,andrepaironthisproduct.
Operation
Operatingtechniquesoutlinedinthismanualarebasic.Theyassistwithdevelopingtheskillsand techniquesrequiredtooperatetheenginemoreefficientlyandeconomically.Skillandtechniques developastheoperatorgainsknowledgeoftheengineanditscapabilities.
Theoperationsectionisareferenceforoperators.Photographsandillustrationsguidetheoperator throughproceduresofinspecting,starting,operating,andstoppingtheengine.Thissectionalso includesadiscussionofelectronicdiagnosticinformation.
Maintenance
Themaintenancesectionisaguidetoenginecare.Theillustrated,step-by-stepinstructionsare groupedbyfuelconsumption,servicehoursand/orcalendartimemaintenanceintervals.Itemsinthe maintenanceschedulearereferencedtodetailedinstructionsthatfollow.
Usefuelconsumptionorservicehourstodetermineintervals.Calendarintervalsshown(daily, annually,etc.)maybeusedinsteadofservicemeterintervalsiftheyprovidemoreconvenient schedulesandapproximatetheindicatedservicemeterreading.
Recommendedserviceshouldbeperformedattheappropriateintervalsasindicatedinthe MaintenanceIntervalSchedule.Theactualoperatingenvironmentoftheenginealsogovernsthe MaintenanceIntervalSchedule.Therefore,undersevere,dusty,wet,orfreezingcoldoperating conditions,morefrequentlubrication,andmaintenancethanisspecifiedintheMaintenanceInterval Schedulemaybenecessary.
Themaintenancescheduleitemsareorganizedforapreventivemaintenancemanagementprogram.If thepreventivemaintenanceprogramisfollowed,aperiodictune-upisnotrequired.The implementationofapreventivemaintenancemanagementprogramshouldminimizeoperatingcosts throughcostavoidancesresultingfromreductionsinunscheduleddowntimeandfailures.
MaintenanceIntervals
Performmaintenanceonitemsatmultiplesoftheoriginalrequirement.Eachleveland/orindividual itemsineachlevelshouldbeshiftedaheadorbackdependinguponyourspecificmaintenance practices,operation,andapplication.Werecommendthatthemaintenanceschedulesbereproduced anddisplayedneartheengineasaconvenientreminder.Wealsorecommendthatamaintenance recordbemaintainedaspartoftheengine'spermanentrecord.
SeethesectionintheOperationandMaintenanceManual,"MaintenanceRecords"forinformation regardingdocumentsthatareacceptedasproofofmaintenanceorrepair.YourauthorizedCatdealer canassistyouinadjustingyourmaintenancescheduletomeettheneedsofyouroperating environment.
Overhaul
MajorengineoverhauldetailsarenotcoveredintheOperationandMaintenanceManualexceptfor theintervalandthemaintenanceitemsinthatinterval.Majorrepairsarebestlefttotrainedpersonnel oranauthorizedCatdealer.YourCatdealeroffersvariousoptionsregardingoverhaulprograms.If youexperienceamajorenginefailure,therearealsonumerousafterfailureoverhauloptionsavailable fromyourCatdealer.Consultwithyourdealerforinformationregardingtheseoptions.
Copyright1993-2023CaterpillarInc.
AllRightsReserved.
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MonSep413:23:05UTC+05302023
This is the sample of the manual if you need complete manual Click Here to download
Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual
3508B,3512B,3516B,3512Cand3516CAulixiaryEngines,GeneratorSetEngines,and GeneratorSets
MediaNumber-SEBU7845-21PublicationDate-01/04/2014DateUpdated-23/01/2018
AftercoolerCore-Inspect/Clean
NOTICE
Donotuseahighconcentrationofcausticcleanertocleanthe core.Ahighconcentrationofcausticcleanercanattackthe internalmetalsofthecoreandcauseleakage.Onlyusethe recommendedconcentrationofcleaner.
Note:
Personalinjurycanresultfromairpressure.
Personalinjurycanresultwithoutfollowingproperprocedure. Whenusingpressureair,wearaprotectivefaceshieldand protectiveclothing.
Maximumairpressureatthenozzlemustbelessthan205kPa (30psi)forcleaningpurposes.
Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual
3508B,3512B,3516B,3512Cand3516CAulixiaryEngines,GeneratorSetEngines,and GeneratorSets
MediaNumber-SEBU7845-21PublicationDate-01/04/2014DateUpdated-23/01/2018 i02566367 AirShutoff-Test-EnginesThatAreEquippedwithADEMIIor
MonSep413:37:12UTC+05302023
Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual
3508B,3512B,3516B,3512Cand3516CAulixiaryEngines,GeneratorSetEngines,and GeneratorSets
MediaNumber-SEBU7845-21PublicationDate-01/04/2014DateUpdated-23/01/2018
AirShutoffDamper-Remove/Check
Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual
3508B,3512B,3516B,3512Cand3516CAulixiaryEngines,GeneratorSetEngines,and GeneratorSets
MediaNumber-SEBU7845-21PublicationDate-01/04/2014DateUpdated-23/01/2018
AirStartingMotor-Inspect
MonSep413:38:03UTC+05302023
Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual
3508B,3512B,3516B,3512Cand3516CAulixiaryEngines,GeneratorSetEngines,and GeneratorSets
MediaNumber-SEBU7845-21PublicationDate-01/04/2014DateUpdated-23/01/2018
Personalinjurycanresultfromremovinghosesorfittingsina pressuresystem.
Failuretorelievepressurecancausepersonalinjury.
Donotdisconnectorremovehosesorfittingsuntilallpressure inthesystemhasbeenrelieved.
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontain fluidsonCatproducts.
Disposeofallfluidsaccordingtolocalregulationsand mandates.
MonSep413:38:13UTC+05302023
Product:MARINEAUXILIARY
Model:3516BMARINEAUXILIARYS2Z
Configuration:3516BMarineAuxiliaryEngineS2Z00001-UP
OperationandMaintenanceManual
3508B,3512B,3516B,3512Cand3516CAulixiaryEngines,GeneratorSetEngines,and GeneratorSets
MediaNumber-SEBU7845-21PublicationDate-01/04/2014DateUpdated-23/01/2018
AirStartingMotorLubricatorOilLevel-Check
NOTICE
Neverallowthelubricatorbowltobecomeempty.Theair startingmotorwillbedamagedbyalackoflubrication.Ensure thatsufficientoilisinthelubricatorbowl.
Personalinjurycanresultfromremovinghosesorfittingsina pressuresystem.
Failuretorelievepressurecancausepersonalinjury.
Donotdisconnectorremovehosesorfittingsuntilallpressure inthesystemhasbeenrelieved.