CAT + Caterpillar 345B II Excavator Operation & Maintenance Manual by Heavy Equipment Manual

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual

FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

s00037320

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

This is the sample of the manual if you need complete manual Click Here to download

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

ThuApr1316:06:51UTC+05302023

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012

ActuatorSupportBearing-Lubricate

SMCS-1356-086

Illustration1g00563203

Applylubricanttothegreasefittingsfortheactuatorsupportbearing.Thereisonegreasefitting oneachsideofthecollar.

ThuApr1316:12:13UTC+05302023

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012

BellCrank-Lubricate

SMCS-1356-086

Illustration1g00563212

Applylubricanttothegreasefittingforthebellcrank.Thefittingisclosesttotheactuatorclevisin theclusteroffittingsthatareattachedtothemountingbracket.

ThuApr1316:12:35UTC+05302023

i01075372

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012

Blades-Inspect

SMCS-1356-040

Illustration1g00563347

Checkthefanbladesforloosenessandforunusualwear.Fanbladesshouldbeinspectedmore oftenwhenthefanisoperatedinhighlyabrasiveenvironments.

Ifthebladesarewearingoutmorequicklyduetoabrasiveconditions,consultyourCaterpillar dealerforabrasionresistantblades.

ThuApr1316:12:52UTC+05302023

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012 i01075613

ControlShaftBushing-Lubricate

SMCS-1356-086

Illustration1g00563389

Applylubricanttothegreasefittingsforthecontrolshaftbushings.Thetwofittingsareinthe clusteroffittingsthatareattachedtothemountingbracket.

Thetopfittinglubricatesthecontrolshaftbushingthatisnearesttothebeltpulleys.Thefitting thatisfarthestfromtheactuatorclevislubricatesthecontrolshaftbushingthatisnearesttothe actuator.

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012 i01753953

HubOil-Add

SMCS-1356

Note:Beforeyouproceed,ensurethatyouknowthecorrectmodelofthehydraulicactuatedfan. RefertoOperationandMaintenanceManual,"ModelViewIllustrations"inordertoidentifythe modelofthefan.

Performthefollowingproceduresinordertoaddoiltothefanhub.

AddingOiltotheHubsofFX2000HydraulicActuatedFans

Illustration1g00898973

1.Rotatethehubuntiloneoftheoildrainplugs(1)or(2)isfacingupward.

2.Removeoildrainplug(1)andoildrainplug(2).

Illustration2g00920211

3.Insertasuitabledipstickintothehub.Usethedipsticktomeasuredistance(A).

4.Addoiluntildimension(A)isbetween82.55mm(3.25inch)and85.72mm(3.375inch). SeeOperationandMaintenanceManual,"LubricantViscositiesandRefillCapacities"for theappropriatetypeofoil.

Note:DoNOToverfillthehub.Anairspaceisrequiredtoallowtheoiltoexpand.Failure toleavethedesiredairspacewillresultinfailureoftheseals.

5.Allowtheoiltosettleinthehub.Ifyouusesyntheticoil,allowextratimefortheoilto settle.Rechecktheoillevel.Addadditionaloil,ifnecessary.

Note:Donotoverfillthehub.Anairspaceisrequired.Theairspacewillallowtheoilto expand.Failuretoleaveanairspacemayresultinsealfailure.

6.Apply6V-6640Sealanttothethreadsoftheoildrainplug.Reinstalltheplug.

7.Checkforanyleaksandmakeanynecessaryrepairsbeforeoperatingthefan. AddingOiltotheHubsofFX3000HydraulicActuatedFans

TypicalHubofaHydraulicActuatedFan

1.Rotatethehubuntiloilfillerplug(3)isfacingupward.

2.Removeoilfillerplug(3)andoillevelplug(4).

3.Addoiluntiloilbeginstodripfromtheoillevelhole.SeeOperationandMaintenance Manual,"LubricantViscositiesandRefillCapacities"fortheappropriatetypeofoil.

4.Allowtheoiltosettleinthehub.Ifyouusesyntheticoil,allowextratimefortheoilto settle.Rechecktheoillevel.Addadditionaloil,ifnecessary.

Note:Donotoverfillthehub.Anairspaceisrequired.Theairspacewillallowtheoilto expand.Failuretoleaveanairspacemayresultinsealfailure.

5.Apply6V-6640Sealanttothethreadsoftheoillevelplugandtheoilfillerplug.Reinstall theplugs.

6.Checkforanyleaksandmakeanynecessaryrepairsbeforeoperatingthefan.

Illustration4g00920249

Performthefollowingprocedureinordertoaddoiltothefanhub.

1.Rotatethehubuntiloilfillerplug(5)isfacingupward.

2.Removeoilfillerplug(5)andoillevelplug(6).

3.Addoiluntiloilbeginstodripfromtheoillevelhole.SeeOperationandMaintenance Manual,"LubricantViscositiesandRefillCapacities"fortheappropriatetypeofoil.

Illustration5g00607921

4.Allowtheoiltosettleinthehub.Ifyouusesyntheticoil,allowextratimefortheoilto settle.Rechecktheoillevel.Addadditionaloil,ifnecessary.

Note:Donotoverfillthehub.Anairspaceisrequired.Theairspacewillallowtheoilto expand.Failuretoleaveanairspacemayresultinsealfailure.

5.Apply6V-6640Sealanttothethreadsoftheoillevelplugandtheoilfillerplug.Reinstall theplugs.

6.Checkforanyleaksandmakeanynecessaryrepairsbeforeoperatingthefan.

ThuApr1316:13:53UTC+05302023

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012

HubOil-Change

SMCS-1356-044

Hotoilandhotcomponentscancausepersonalinjury.Donotallowhot oilorhotcomponentstocontacttheskin.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjustingandrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.

RefertoSpecialPublication,NENG2500,"CaterpillarToolsandShop ProductsGuide"fortoolsandsuppliessuitabletocollectandcontain fluidsonCaterpillarproducts.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

Note:Beforeyouproceed,ensurethatyouknowthecorrectmodelofthehydraulicactuatedfan. RefertoOperationandMaintenanceManual,"ModelViewIllustrations"inordertoidentifythe modelofthefan.

Illustration1g00920273

1.Rotatethehubuntiloildrainplug(1)isfacingupward.

2.Removeoildrainplugs(1)and(2).

3.Slowlyrotatethehubuntiloilstartstoflowfromoildrainplug(2).Capturetheoilina suitablecontainer.

4.Whentheflowofoilstops,rotatethehubuntiltheoilstartstoflowagain.Repeatthisstep untilalloftheoilhasbeenremovedfromthehub.

5.SeeOperationandMaintenanceManual,"HubOil-Add"fortheproceduretorefillthehub withoil.

Illustration2g00563726

Typicallocationoftheoildrainplug

1.Rotatethehubuntiltheoildrainplugisfacingdownward.

Illustration3g00920279

2.Removeoilfillerplug(3)andoillevelplug(4).

3.Removetheoildrainplugandallowtheoiltodrainintoasuitablecontainer.

Typicaloildrainplug

4.Apply6V-6640Sealanttothethreadsoftheoildrainplugandreplacetheplug.

5.Verifythatoilfillerplug(3)isfacingupward.

6.Fillthehubwithnewoil.RefertoOperationandMaintenanceManual,"Lubricant ViscositiesandRefillCapacities"foradditionalinformation.

7.Addoiluntiloilbeginstodripfromoillevelhole(4).

8.Apply6V-6640Sealanttothethreadsofoillevelplug(4)andoilfillerplug(3).Reinstall theplugs.

9.Checkforanyleaksandmakeanynecessaryrepairsbeforeoperatingthefan.

Illustration5g00563726

Typicallocationoftheoildrainplug

1.Rotatethehubuntiltheoildrainplugisfacingdownward.

Illustration6g00920284

2.Removeoilfillerplug(5)andoillevelplug(6).

3.Removetheoildrainplugandallowtheoiltodrainintoasuitablecontainer.

Typicaloildrainplug

4.Apply6V-6640Sealanttothethreadsoftheoildrainplugandreplacetheplug.

5.Verifythatoilfillerplug(5)isfacingupward.

6.Fillthehubwithnewoil.RefertoOperationandMaintenanceManual,"Lubricant ViscositiesandRefillCapacities"foradditionalinformation.

7.Addoiluntiloilbeginstodripfromoillevelhole(6).

8.Apply6V-6640Sealanttothethreadsoftheoillevelplugandtheoilfillerplug.Reinstall theplugs.

9.Checkforanyleaksandmakeanynecessaryrepairsbeforeoperatingthefan.

ThuApr1316:14:17UTC+05302023

Product:EXCAVATOR

Model:345BIIEXCAVATORCCC

Configuration:345BSeriesIIExcavatorCCC00001-UP(MACHINE)POWEREDBY3176CEngine

OperationandMaintenanceManual

FlexxaireFan

MediaNumber-SEBU7290-04PublicationDate-01/02/2012DateUpdated-06/02/2012 i01753894

HubOilLevel-Check

SMCS-1356-040

Note:Beforeyouproceed,ensurethatyouknowthecorrectmodelofthehydraulicactuatedfan. RefertoOperationandMaintenanceManual,"ModelViewIllustrations"inordertoidentifythe modelofthefan.

Performthefollowingprocedureinordertochecktheoillevelinthefanhub.

CheckingtheOilLevelontheHuboftheFX2000Hydraulic ActuatedFan

Illustration1g00920295

1.Rotatethehubuntiloneoftheoildrainplugs(1)isfacingupward.

2.Removeoildrainplug(1).

Illustration2g00920296

3.Insertanappropriatedipstickintothehub.Usethedipsticktomeasuredistance(A). Distance(A)shouldbebetween82.55mm(3.25inch)and85.72mm(3.375inch).Addoil, ifnecessary.RefertoOperationandMaintenanceManual,"HubOil-Add"fortheproper proceduretoaddoil.

4.Apply6V-6640Sealanttothethreadsofoildrainplug(1).Reinstalloildrainplug(1).

5.Checkforleaks.Alowoillevelmayindicatethataleakispresent.Checktheoillevelof thehubmoreoften,iftheoillevelisconsistentlylow.

1.Rotatethehubuntiloilfillerplug(3)isfacingupward.

2.Removeoillevelplug(4).

3.Rotatethehubuntiloilbeginstodripfromtheoillevelhole.Ifthehubcanberotatedmore than45°ineitherdirectionandnooildripsfromtheoillevelhole,oilmustbeadded.Refer toOperationandMaintenanceManual,"HubOil-Add"fortheproperprocedure.

4.Checkforleaks.Alowoillevelmayindicatethataleakispresent.Checktheoillevelof thehubmoreoften,iftheoillevelisconsistentlylow.

CheckingtheOilLevelontheHuboftheFX4000andFX 5000HydraulicActuatedFan

Performthefollowingprocedureinordertochecktheoillevelinthefanhub.

1.Rotatethehubuntiloilfillerplug(5)isfacingupward.

2.Removeoillevelplug(6).

4.Checkforleaks.Alowoillevelmayindicatethataleakispresent.Checktheoillevelof thehubmoreoften,iftheoillevelisconsistentlylow.

ThuApr1316:14:43UTC+05302023

This is the sample of the manual if you need complete manual Click Here to download