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CAT + Caterpillar 336D L Excavator Operation & Maintenance Manual

Page 1


Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual

330D and 336D Excavators

Media Number -SEBU7931-09 Publication Date -01/04/2014 Date Updated -05/12/2017

Foreword

Literature Information

This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.

This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.

Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.

Safety

The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

Operation

The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

s00037320

Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

Maintenance

The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

Certified Engine Maintenance

Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.

Machine Capacity

Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.

Cat Product Identification Number

Effective First Quarter 2001 the Cat Product Identification Number (PIN) has changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:

Illustration 1 g00751314

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.

Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Wed Mar 8 19:08:34 UTC+0530 2023

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual

330D and 336D Excavators

Media Number -SEBU7931-09

Date -01/04/2014 Date Updated -05/12/2017

Access Door and Cover Locations

Engine Hood

Left Rear Access Door

i01440847

Left Front Access Door

Right Access Door

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Mar 8 19:30:20 UTC+0530 2023

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators

Air Conditioner/Cab Heater Filter (Recirculation)Inspect/Replace

NOTICE

An air recirculation filter element plugged with dust will result in decreased performance and service life to the air conditioner or cab heater.

To prevent decreased performance, clean the filter element, as required.

i06553710

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Note: 

 

NOTICE

Failure to reinstall the filter element for the air conditioning system will contaminate and damage the system components.

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Wed Mar 8 19:32:43 UTC+0530 2023

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators Media Number -SEBU7931-09

Battery - Clean

Updated -05/12/2017

i00934864

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators

Media Number -SEBU7931-09

Battery - Recycle

Date -01/04/2014

Updated -05/12/2017

i06543763

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators

Battery Hold-Down - Tighten

SIS Licensees.

i00934872

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators

Battery or Battery Cable - Inspect/Replace

Personal injury can result from battery fumes or explosion.

Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.

Prevent sparks near the batteries. Sparks could cause vapors to explode. Do not allow jumper cable ends to contact each other or the engine. Improper jumper cable connections can cause an explosion.

Always wear protective glasses when working with batteries.

i04064489

  Copyright 1993 - 2023 Caterpillar Inc.

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators Media Number -SEBU7931-09

Belt - Inspect/Adjust/Replace

SMCS

Note:

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 

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 

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Wed Mar 8 19:34:11 UTC+0530 2023

Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators Media Number -SEBU7931-09

Boom and Stick Linkage - Lubricate

Note:

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



Note:



Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators

Bucket Linkage - Inspect/Adjust

Unexpected machine movement can cause injury or death.

To avoid possible machine movement, move the hydraulic lockout control to the locked position and attach a Special Instruction, SEHS7332, "Do Not Operate" or similar warning tag to the hydraulic lockout control.

NOTICE

Improperly adjusted bucket clearance could cause galling on the contact surfaces of the bucket and stick, resulting in excessive noise and/or damaged O-ring seals.

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 

  



Product: EXCAVATOR

Model: 336D L EXCAVATOR PRF

Configuration: 336D & 336D L Excavators PRF00001-UP (MACHINE) POWERED BY C9 Engine

Operation and Maintenance Manual 330D and 336D Excavators

Media Number -SEBU7931-09

Bucket Linkage - Lubricate - DB Bucket Family

NOTICE

Use this procedure for the DB bucket family. The bucket linkage should be lubricated every 100 service hours.

Updated -05/12/2017

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Note:

Note: 

Installation of the Bucket

 

Note: 

 

 

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