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CAT + Caterpillar 336 Excavator Service Repair Manual

Page 1


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Product: EXCAVATOR

Model: 336 EXCAVATOR DKS

Configuration: 336 Excavator DKS00001-UP (MACHINE) POWERED BY C9.3B Engine

Disassembly and Assembly

336, 336 GC and 340 Excavator Machine Systems

Media Number -M0087649-06 Publication Date -01/05/2020

Accumulator - Remove and Install

SMCS - 4263-010; 4331-010; 5077-010; 7336-010

i07356471

Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576

Removal Procedure

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

1

Illustration 2 g06292914

Inspect and replace the O-ring seal if needed.

Installation Procedure

1. Install the accumulator in the reverse order of removal.

Illustration
g06292902

Product: EXCAVATOR

Model: 336 EXCAVATOR DKS

Configuration: 336 Excavator DKS00001-UP (MACHINE) POWERED BY C9.3B Engine

Disassembly and Assembly

336, 336 GC and 340 Excavator Machine Systems

Media Number -M0087649-06 Publication Date -01/05/2020

Antenna (GPS) - Remove and Install

SMCS - 733B-010

Removal Procedure

-22/05/2020

i07395152

Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" M0066576.

Illustration 1 g06307471

Repeat for the opposite side.

Illustration 2 g06307477

Repeat for the opposite side.

Installation Procedure

1. Install the GPS Antenna in the reverse order of removal.

Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Wed Feb 26 22:28:59 UTC+0700 2025

Product: EXCAVATOR

Model: 336 EXCAVATOR DKS

Configuration: 336 Excavator DKS00001-UP (MACHINE)

Disassembly and Assembly 336, 336 GC and 340 Excavator Machine Systems Media

Boom - Remove and Install

SMCS - 6501-010

Removal Procedure Table 1

i07373341

Reference: Special Instruction,

Start By:

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.

1. Lower the boom to the ground. Release the system hydraulic pressure.

2. Drain the hydraulic fluid. Refer to , M0082496, "Operation and Maintenance Manual" , Hydraulic System Oil - Change for the draining and refilling procedures.

Illustration 1
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Illustration 2 g06298799
Illustration 3 g06298835
Illustration 4
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Illustration 5 g06298841
Illustration 6 g06298840
Illustration 7
g06299140
Illustration 8
g06299644
Illustration 9
g06300821

Installation Procedure

1. Install boom in the reverse order of removal.

Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Wed Feb 26 22:29:56 UTC+0700 2025

Illustration 10

Product: EXCAVATOR

Model: 336 EXCAVATOR DKS

Configuration: 336 Excavator DKS00001-UP (MACHINE) POWERED BY C9.3B Engine

Disassembly and Assembly

336, 336 GC and 340 Excavator Machine Systems

Boom Bearings and Seals - Remove and Install

SMCS - 6501-010-BD; 6501-010-SA

Removal Procedure

Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576 Table 1 Required Tools

Start By:

a. Remove the

exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.

Illustration 1
g06201498
Illustration 2
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Repeat steps 1 and 2 for opposite side.

Installation Procedure

2

B 1P-0520 Driver Gp 1

C 5P-0960 Molybdenum Grease 1

Note: Make sure that the bores for the sleeve bearings are free of paint and grease prior to the installation of the sleeve bearings.

Note: Make sure that the bearings are installed in the bore so that the identification numbers of the bearings are facing outward.

Illustration 3

Use Tooling (B) to drive the sleeve bearing into the bearing bore to the depth of dimension (D) 9.5 ± 0.8 mm (0.37 ± 0.03 inch).

g06201500

Illustration 4 g06201501

Repeat steps 1 and 2 for opposite side.

End By:

a. Install the boom.

Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Wed Feb 26 22:30:54 UTC+0700 2025

Product: EXCAVATOR

Model: 336 EXCAVATOR DKS

Configuration: 336 Excavator DKS00001-UP (MACHINE) POWERED BY C9.3B Engine

Disassembly and Assembly

336, 336 GC and 340 Excavator Machine Systems

Media Number -M0087649-06

Boom Cylinder - Assemble

SMCS - 5456-016

i07311316

Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" M0066576

Assemble Procedure

Table 1

Required Tooling Tool Part Number

Description

A 152-4251 Hydraulic Repair Bench 1 B - Loctite 648 Retaining Compound -

Illustration 1

Illustration 2

Lubricate the cup seal and the buffer seal with the fluid that is being sealed.

Illustration 3

Illustration 4 g06279292
Illustration 5
g06279298

Illustration 6 g06279837

Lubricate ID and OD of the rings and the seal assembly with clean hydraulic oil.

Illustration 7 g06279843

Lubricate ID and OD of the ring with clean hydraulic oil.

8 g06279844

Illustration 9 g06279845

The seal must be installed in the same orientation that the seal was in the disassembly procedure. The slit of the seal must turn in direction of the piston.

Illustration
Illustration 10 g06279846
Illustration 11 g06279847
Illustration 12 g06279850
Illustration 13 g06279860

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