CAT + Caterpillar 330 GC Excavator Operation & Maintenance Manual by Heavy Equipment Manual

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Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020 i07945107

AccessDoorandCoverLocations

SMCS-726A-CH

EngineHood

Illustration1g06225770

Allowsaccesstoengineandcoolanttank.

Illustration2g06225771

1.Opentheenginehood.

2.Gasspring(1)willlockinplacetoholdtheenginehoodopen.

OperationofthePushButtonReleasefortheEngineHood

Whenclosingtheenginehood,onlyoperatethepush-buttonreleaseby hand.

Failuretoremovehandsfromthepush-buttonreleasebeforeclosingthe enginehoodcouldresultinpersonalinjury.

Besuretoremovehandsfromthepush-buttonreleasebeforecompletely closingtheenginehood. NOTICE

Donotaddpressuretotheenginehoodwhenopen.

Whenclosingtheenginehood,DoNotoperatethepush-buttonrelease byfoot.

Operationofthepush-buttonreleasebyfootcouldresultindamageto thegasspringoftheclosingmechanismand/orpersonalinjury.

Onlyoperatethepush-buttonreleaseforclosingtheenginehoodby hand.

3.Toclosetheenginehood,supporttheenginehoodwiththedoorhandle.Pressthepushbuttonrelease(2)tounlockthegasspring.Releasethepushbuttonandslowlyclosethe enginehood.

EngineServiceDoor

Allowsaccesstotheengineoilfillercapandtheupperdipstick.

Allowsaccesstothecoolantsampleport,coolantdrain,coolingcores,powerfuses,batterydisconnectswitch,and coolantreservoir.

LeftFrontAccessDoor

Illustration5g06181546

Allowsaccesstoengineairfilter,batteries,andwindowwasherreservoir.

RightSideAccessDoor

Illustration6g06182545

Allowsaccesstotheengineoilfilter,engineoilsamplingport,andgroundleveldipstick.Additionally,the compartmenthousesthehydraulicpump,fuelfilters,refuelingpump,fueltankdrainvalve,andhydraulictanksight gauge.

Illustration7g06183098

Allowsaccesstothestoragebox.

Note:Thestorageboxhasamaximumallowableweightof15kg(33lbs).

MonSep3016:25:34UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

i06954215

AirConditioner/CabHeaterFilter(Recirculation)Inspect/Replace

SMCS-1054-510-A/C;1054-040-A/C

NOTICE

Anairrecirculationfilterelementpluggedwithdustwillresultin decreasedperformanceandservicelifetotheairconditionerorcab heater.

Topreventdecreasedperformance,cleanthefilterelement,as required.

Theairconditionerfilterisonthelowerleftsideofthecabbehindtheseat.

1.Slidetheoperatorseatforward. Illustration1g06181599

2.Releasethecoverlatch. Illustration2g06181603

3.Slidethefilterelementupward.

4.Taptheairfiltertoremovethedirt.Donotusecompressedairtocleanthefilter.

5.Afteryoucleanthefilterelement,inspectthefilterelement.Ifthefilterelementisdamaged orbadlycontaminated,useanewfilterelement.Makesurethatthefilterelementisdry.

6.Installthefilterelement.

7.Installthecover.

NOTICE

Failuretoreinstallthefilterelementfortheairconditioningsystem willcontaminateanddamagethesystemcomponents.

AllRightsReserved. PrivateNetworkForSISLicensees.

MonSep3016:28:28UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

Battery-Clean

SMCS-1401-070

Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminals coatedwithpetroleumjelly.Installthepostcoverafteryoucoattheterminalpostwithpetroleum jelly.

MonSep3016:28:44UTC+05302024

i00934864

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

BatteryElectrolyteLevel-Check

SMCS-1401-535;1401-535-FLV

Alllead-acidbatteriescontainsulfuricacidwhichcanburntheskinand clothing.Alwayswearafaceshieldandprotectiveclothingwhen workingonornearbatteries.

Note:Ifthemachineisoperatedinextremetemperatures,checktheelectrolytelevelEvery500 ServiceHoursor3months.

Whentheengineisnotrunforlongperiodsoftimeorwhentheengineisrunforshortperiods,the batteriesmaynotfullyrecharge.Ensureafullchargeinordertohelppreventthebatteryfrom freezing.

1.Cleanthebatterysurfacewithacleancloth.Cleantheterminalsandthecableclamps.Coat theclampsandtheterminalswithsiliconelubricantorpetroleumjelly.Installthepost cover.

2.Inspecttheelectrolytelevelineachbatterycell.Maintaintheelectrolyteleveltothebottom ofthefilleropenings.Usedistilledwater.Ifdistilledwaterisnotavailable,useclean drinkingwater.

MonSep3016:28:58UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual 330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

BatteryHold-Down-Tighten

SMCS-7257

Tightenthehold-downsforthebatteryinordertopreventthebatteriesfrommovingduring machineoperation.

MonSep3016:29:11UTC+05302024

i00934872

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1401-561;1402-040;1402-510

Personalinjurycanresultfrombatteryfumesorexplosion.

Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.

Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion. Alwayswearprotectiveglasseswhenworkingwithbatteries.

1.TurnalltheswitchestotheOFFposition.TurntheenginestartswitchkeytotheOFF position.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Removethebatteryhold-down.

Note:Themachinemaycontainmorethanonesetofbatteries.

4.Disconnectthenegativebatterycableatthebattery.

5.Disconnectthepositivebatterycableatthebattery.

6.Disconnectthebatterycableatthebatterydisconnectswitch.

7.Inspectthebatteryterminalsforcorrosion.Cleanthebatteryterminalsandthesurfacesof thebatterieswithacleancloth.

i07592714

8.Inspectthebatterycablesforwearordamage.

9.Makeanynecessaryrepairs.Ifnecessary,replacethebatterycablesand/orthebattery.

10.Connectthepositivebatterycableatthebattery.

11.Connectthenegativebatterycableatthebattery.

12.Coatthebatteryterminalswithpetroleumjellytopreventcorrosionandinstalltheterminal covers.

13.Reinstallthebatteryhold-down.Tightenthehold-downsforthebatterytopreventthe batteriesfrommovingduringmachineoperation.

14.Connectthebatterycableatthebatterydisconnectswitch.

15.InstallthekeyandturnthebatterydisconnectswitchON.

RecycletheBattery

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

MonSep3016:29:27UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

Belt-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510;1397-025;1397-040;1397-510

i07041934

Note:Thisengineisequippedwithabelttightenerthatautomaticallyadjuststhebelttothe correcttension.

1.Unlatchtheenginehoodandraisetheenginehood.

Illustration1g06206193

(A)Newbelt (B)Wornbelt

2.Inspecttheconditionoftheserpentinebelt.Overtimethebeltribswilllosematerial(C). Thespacebetweentheribswillincrease(D).Thelossofmaterialwillcausethepulley sheavetocontactthebeltvalley.Thiswillleadtobeltslippageandacceleratedwear(E). Replacethebeltifthebeltiswornorfrayed.

3.Ifthebeltrequiresreplacement,performStep3athroughStep3f.

a.Removetheupperfanguard.

Illustration2g06206669

b.Rotatethebelttensionerclockwisetoremovethebelt.

c.Removethebelt.

d.Installanewbelt.

e.Rotatethebelttensionerclockwisetoinstallthebelt.

f.Installtheupperfanguard.

g.Lowertheenginehoodandlatchtheenginehood.

MonSep3016:29:40UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020 i07531958

BoomandStickLinkage-Lubricate

SMCS-6501-086;6502-086

Note:Caterpillarrecommendstheuseof5%molybdenumgreaseforlubricatingtheboom,and sticklinkage.RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluids Recommendations"formoreinformationonmolybdenumgrease. Applylubricantthroughallfittingsafteroperationunderwater. Wipeallfittingsbeforeyouapplylubricant.

Illustration1g06183509

1.Applylubricantthroughthefittingatthebaseofeachboomcylinder.

Illustration2g06183534

Note:Yourmachinemayhavethefittingsmountedinaverticalpositionasshowninthe illustrationabove,oryourmachinemayhavethefittingsmountedinahorizontalposition.

2.Thefittingsareatthebaseoftheboom.Thefittingscanbeservicedfromtheplatformon thefueltank.Tolubricatethelowerboombearings,applylubricantthroughfittings(1)and (2).

3.Applylubricantthroughfittings(3)and(4)fortheboomcylinderrod.

4.Applylubricantthroughfitting(5)forthestickcylinderhead.

Note:Toensureproperlubricationofthelowerboombearingsandoftheboomcylinder rodendbearings,lubricantshouldbeappliedthroughfittings(1),(2),(3),and(4).Apply lubricantfirstwhentheboomisraisedandanyattachmentissuspended.Thenapply lubricantwhentheboomisloweredandtheattachmentisrestedonthegroundwithaslight downwardpressure.

Illustration3g06183854

5.Applylubricantthroughfitting(6).Fitting(6)isattheconnectionpointoftheboomandof thestick.

6.Applylubricantthroughfitting(7)onthestickcylinderrod.Applylubricantthroughfitting (8)attheconnectionpointoftheboomandofthestick.Applylubricantthroughfitting(9) atthebucketcylinderheadend.

MonSep3016:29:54UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

BucketLinkage-Inspect/Adjust

SMCS-6513-025;6513-040

Unexpectedmachinemovementcancauseinjuryordeath.

Toavoidpossiblemachinemovement,movethehydrauliclockout controltotheLOCKEDpositionandattachaSpecialInstruction, SEHS7332,"DoNotOperate"orsimilarwarningtagtothehydraulic lockoutcontrol.

NOTICE

Improperlyadjustedbucketclearancecouldcausegallingonthe contactsurfacesofthebucketandstick,resultinginexcessivenoise and/ordamagedO-ringseals.

i06980273

Illustration1g06185692

Areaforlinkageadjustment

Illustration2g06185866

(1)Pin (2)Shims (3)Flange (4)Stickboss (5)Nogap (6)Bucketboss (7)Bucketclearance (8)Location (9)Bolts (10)Washers (11)Plate

Theclearanceofthebucketcontrollinkageonthismachinecanbeadjustedbyshimming.Ifthe gapbetweenthebucketandthestickbecomesexcessive,adjustbucketclearance(7)to 0.5to1mm(0.02to0.04inch).

Twoshimsofdifferentthicknessareusedatlocation(8).Thethicknessesoftheshimsare0.5mm (0.02inch)and1.0mm(0.04inch).

1.Positionthemachineonalevelsurfaceandlowerthebuckettotheground.

2.Slowlyoperatetheswingcontrolleveruntilstickboss(4)andthebucketboss(6)areinfull facecontactatnogap(5).Thiswillhelptodeterminethetotalclearanceoftheconnection pointofthestickandofthebucket.

3.MovethehydrauliclockoutcontroltotheLOCKEDposition.Stoptheengine.

4.Measurebucketclearance(7),whichistheexistingtotalclearance.

5.Determinethenumberofshimsthatneedtoberemovedfromshims(2)byusingthe followingcalculation:

Subtract0.5mm(0.02inch)or1.0mm(0.04inch)frombucketclearance(7).

6.Removetheappropriatenumberofshimsatlocation(8)tomeettheabovethickness.Make surethatyouuseaminimumofthree0.5mm(0.02inch)shims.Toremovetheshims, removebolts(9),washers(10),andplate(11).

7.Afterthecorrectnumberofshimshasbeenremovedandpin(1)isalignedwiththepinhole, installplate(11),bolts(9),andwashers(10).Tightentheboltsto240±40N·m (175±30lbft).

8.Afterinstallation,makesurethatbucketclearance(7)isstillcorrect.

MonSep3016:30:09UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

BucketLinkage-Lubricate

SMCS-6513-086

Note:Caterpillarrecommendstheuseof5%molybdenumgreaseforlubricatingthebucket linkage.RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations" formoreinformationongrease.

Wipeallfittingsbeforeyouapplylubricant. Illustration1g06183336

Note:Completelyfillallcavitiesofthebucketcontrollinkagewithgreasewhenyouinitially installabucket.

1.Applylubricantthroughfittingsforthelinkages(1),(2),(3),and(4).

2.Applylubricantthroughfittingsforthebucket(5),(6),and(7).

i06970647

Note:Servicetheabovefittingsafteryouoperatethebucketunderwater.

MonSep3016:30:24UTC+05302024

Product:EXCAVATOR

Model:330GCEXCAVATORFEK

Configuration:330&330GCExcavatorsFEK00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

330GCExcavator

MediaNumber-M0111427-01PublicationDate-01/11/2020DateUpdated-11/11/2020

BucketTips-Inspect/Replace

SMCS-6805-040;6805-510

Personalinjuryordeathcanresultfrombucketfalling. Blockthebucketbeforechangingbuckettipsorsidecutters.

Note:Tomaximizethelifeofthebuckettipandthepenetrationofthebuckettip,thebuckettip canberotated.

i08059817

Illustration2g01055196

Replacethisbuckettip.

Checkthebuckettipsforwear.Ifthebuckettiphasahole,replacethebuckettip.

RemovalProcedure

Retainerpin,whenstruckwithforce,canflyoutandcauseinjuryto nearbypeople.

Makesuretheareaisclearofpeoplewhendrivingretainerpins.

Toavoidinjurytoyoureyes,wearprotectiveglasseswhenstrikinga retainerpin.

Illustration3g06528662

(1)Buckettip (2)Retainer (3)Adapter

This is the sample of the manual if you need complete manual Click Here to download