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320D L EXCAVATOR A8F00001-UP

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Heavy Equipment Manuals



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





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





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





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

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

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

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 

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

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

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

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

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

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

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

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

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

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

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





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





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

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

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

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





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 

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









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

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





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

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

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

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





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

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

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

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





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

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































































































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This is the sample of the manual click on the download link for complete manual

Download Now For some reason if link does not work download this pdf and then click

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  Product: EXCAVATOR Model: 320D L EXCAVATOR A8F Configuration: 320D & 320D L Excavators A8F00001-UP (MACHINE) POWERED BY C6.4 Engine

Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09

Publication Date -01/10/2017

Date Updated -18/10/2017

i02752241

Air Inlet Heater - Remove and Install SMCS - 1090-010

Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Illustration 1

g01336339

1. Remove cable assembly (1).

Illustration 2

g01336372

2. Loosen clamp (3). Disconnect hose (4) from air inlet elbow (2).

Illustration 3

g01336388

3. Remove bolts (5) and position ground wire (6) out of the way. 4. Remove air inlet elbow (2).

Illustration 4

g01336554

5. Remove air inlet heater (7).

Illustration 5

g01336559

6. Remove wire mesh filter (8).

Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.

Illustration 6

g01336559

1. Install wire mesh filter (8).

Illustration 7

2. Install air inlet heater (7).

g01336554

Illustration 8

g01336388

3. Install air inlet elbow (2). 4. Position ground wire (6) and install bolts (5).

Illustration 9

5. Position hose (4) onto air inlet elbow (2). 6. Tighten clamp (3).

g01336372

Illustration 10

g01336339

Fri Apr 4 22:44:38 UTC+0700 2025

Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09

Publication Date -01/10/2017

Date Updated -18/10/2017

i02740993

Alternator - Remove and Install SMCS - 1405-010

Removal Procedure 1. Move the battery disconnect switch to the OFF position.

Illustration 1

g01330444

2. Disconnect cable assembly (3). 3. Disconnect harness assemblies (2) and (4) from alternator (1). 4. Disconnect cable assembly (5). 5. Remove bolt (6) and reposition harness assembly (7).

Illustration 2

g01330445

6. Remove belt (8). Refer to Operation and Maintenance Manual, "Belts Inspect/Adjust/Replace".

Illustration 3

7. Remove bolt (9) from the alternator.

g01330447

Illustration 4

g01330442

8. Support alternator (1). Remove bolt (10) from alternator (1). 9. Remove alternator (1) from the machine.

Installation Procedure

Illustration 5

g01330442

1. Position alternator (1) and install bolt (10).

Illustration 6

g01330447

2. Install bolt (9).

Illustration 7

g01330445

3. Install belt (8). Refer to Operation and Maintenance Manual, "Belts Inspect/Adjust/Replace".

Illustration 8

g01330444

4. Position harness assembly (7) and install bolt (6) to alternator (1). 5. Connect cable assembly (5). 6. Connect harness assemblies (2) and (4) to alternator (1). 7. Connect cable assembly (3). 8. Move the battery disconnect switch to the ON position. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Fri Apr 4 23:23:50 UTC+0700 2025

Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09

Publication Date -01/10/2017

Date Updated -18/10/2017

i05977048

Bearing Clearance - Check SMCS - 1203-535; 1219-535

Measurement Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

198-9142

Plastic Gauge (Green) 0.025 to 0.076 mm (0.001 to 0.003 inch)

198-9143

Plastic Gauge (Red) 0.051 to 0.152 mm (0.002 to 0.006 inch)

198-9144

Plastic Gauge (Blue) 0.102 to 0.229 mm (0.004 to 0.009 inch)

198-9145

Plastic Gauge (Yellow) 0.230 to 0.510 mm (0.009 to 0.020 inch)

Note: Plastic gauge may not be necessary when the engine is in the chassis.

NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Note: Cat does not recommend the checking of the actual bearing clearances particularly on small engines. This is because of the possibility of obtaining inaccurate results and the possibility of damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for specific wall thickness. Note: The measurements should be within specifications and the correct bearings should be used. If the crankshaft journals and the bores for the block and the rods were measured during disassembly, no further checks are necessary. However, if the technician still wants to measure the bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals with small diameters if clearances are less than 0.10 mm (0.004 inch).

NOTICE Lead wire, shim stock or a dial bore gauge can damage the bearing surfaces.

The technician must be very careful to use Tooling (A) correctly. The following points must be remembered: • Ensure that the backs of the bearings and the bores are clean and dry. • Ensure that the bearing locking tabs are properly seated in the tab grooves. • The crankshaft must be free of oil at the contact points of Tooling (A). 1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap. Note: Do not allow Tooling (A) to extend over the edge of the bearing. 2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an impact wrench. Be careful not to dislodge the bearing when the cap is installed. Note: Do not turn the crankshaft when Tooling (A) is installed. 3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling (A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration 1.

Illustration 1

g01152855

Typical Example

4. Remove all of Tooling (A) before you install the bearing cap. Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all parts of Tooling (A) are not the same width. Measure the major width in order to ensure that the parts are within the specification range. Refer to Specifications Manual, "Connecting Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct clearances. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Fri Apr 4 23:18:32 UTC+0700 2025

Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09

Publication Date -01/10/2017

Date Updated -18/10/2017

i02741990

Boost Pressure Sensor - Remove and Install SMCS - 1917-010

Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Illustration 1

g01374366

1. Disconnect harness assembly (2). 2. Remove boost pressure sensor (1) and the O-ring seal.

Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.

Illustration 2

g01374366

1. Install the O-ring seal onto boost pressure sensor (1). Install boost pressure sensor (1). Tighten boost pressure sensor (1) to a torque of 10 ± 2 N·m (89 ± 18 lb in). 2. Connect harness assembly (2). Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Fri Apr 4 23:20:38 UTC+0700 2025

Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09

Publication Date -01/10/2017

Date Updated -18/10/2017

i02751903

Camshaft - Remove and Install SMCS - 1210-010

Removal Procedure Start By: a. Remove the front housing. Refer to Disassembly and Assembly, " Housing (Front) Remove". b. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove". c. Remove the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". Note: In this removal procedure, the engine needs to be placed in the upside-down position. This will allow the lifters to remain in position after the camshaft is removed.

NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers

before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates.

Illustration 1

g00569371

Note: Ensure that the marks on the timing gears are in alignment. Align the "3" mark on fuel injection drive gear (A) with the "33" mark on idler gear (B). Make an alignment of the "22" mark on camshaft gear (C) with the "2" mark on idler gear (B). Align the "1" mark on crankshaft gear (D) with the "11" mark on idler gear (B). The No. 1 cylinder is at the top center position when these marks are in alignment. 1. Rotate the engine at 180 degrees in order to place the engine in the upside-down position. This will ease the removal of the camshaft.

Illustration 2

g00604521

NOTICE Do not damage the lobes or the bearings when the camshaft is removed or installed.

2. Position camshaft gear (2) so that the gear's slots align from the top to the bottom. Remove two bolts (1) and the washers that hold thrust plate (3) (not shown). 3. Carefully remove the camshaft, the thrust plate and the camshaft gear as an assembly. 4. Remove the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install".

Installation Procedure Table 1 Required Tools Tool

Part Number

8T-2998

Part Description

Qty

Lubricant

Note: In this installation procedure, the engine needs to remain in the upside-down position in order to keep the lifters in position while the camshaft is installed.

NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Note: During installation, ensure that the camshaft is clean and lubricate all of the components with clean engine oil. 1. Install the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install".

Illustration 3

g00569371

Note: During installation, ensure that the marks on the timing gears are in alignment. Align the "3" mark on fuel injection drive gear (A) with the "33" mark on idler gear (B). Make an alignment of the "22" mark on camshaft gear (C) with the "2" mark on idler gear (B). Align the "1" mark on crankshaft gear (D) with the "11" mark on idler gear (B). The No. 1 cylinder is at the top center position when these marks are in alignment. 2. Apply Tooling (A) to the camshaft lobes. Carefully install the camshaft assembly into the original location in the cylinder block. Note: Caution must be used when the camshaft is installed in order to not damage the camshaft lobe or the camshaft bearings.

Illustration 4

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3. Position camshaft gear (2) so that the gear's slots align from the top to the bottom. Install bolts (1) and the washers that hold thrust plate (3). Tighten bolts (1) to a torque of 11 ± 2 N·m (97 ± 18 lb in). End By:

a. Install the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". b. Install the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install". c. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install". Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Fri Apr 4 23:12:49 UTC+0700 2025

Disassembly and Assembly C6.4 Engine for Caterpillar Built Machines Media Number -KENR8106-09

Publication Date -01/10/2017

Date Updated -18/10/2017

i02742810

Camshaft Bearings - Remove and Install SMCS - 1211-010

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

8S-2241

Camshaft Bearing Tool Group

8H-0684

Ratchet Wrench

Start By: a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing Remove and Install". b. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".

NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

Illustration 1

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1. Remove plug (1) from the cylinder block.

Illustration 2

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Illustration 3

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2. Use Tooling (A) in order to remove the camshaft bearings from the cylinder block. Note: Refer to the instructions of the Camshaft Bearing Tool Group for the proper procedure.

Installation Procedure

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