CAT + Caterpillar 3116 Marine Engine Operation & Maintenance Manual

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

OperationandMaintenanceManual 3116and3126MarineEngines

MediaNumber-SEBU6164-08PublicationDate-01/04/2012DateUpdated-11/04/2012

This is the sample of the manual if you need complete manual Click Here to download

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

OperationandMaintenanceManual

3116and3126MarineEngines

MediaNumber-SEBU6164-08PublicationDate-01/04/2012DateUpdated-11/04/2012

NOTICE

Donotuseahighconcentrationofcausticcleanertocleanthe core.Ahighconcentrationofcausticcleanercanattackthe internalmetalsofthecoreandcauseleakage.Onlyusethe recommendedconcentrationofcleaner.

Personalinjurycanresultfromairpressure.

Personalinjurycanresultwithoutfollowingproperprocedure. Whenusingpressureair,wearaprotectivefaceshieldand protectiveclothing.

Maximumairpressureatthenozzlemustbelessthan205kPa (30psi)forcleaningpurposes.

ThuSep113:01:58UTC+05302022

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

OperationandMaintenanceManual 3116and3126MarineEngines

MediaNumber-SEBU6164-08PublicationDate-01/04/2012DateUpdated-11/04/2012

i06543763

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuSep113:03:06UTC+05302022

Alllead-acidbatteriescontainsulfuricacidwhichcanburnthe skinandclothing.Alwayswearafaceshieldandprotective clothingwhenworkingonornearbatteries.

ThuSep113:03:16UTC+05302022

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

Thebatterycablesorthebatteriesshouldnotberemovedwith thebatterycoverinplace.Thebatterycovershouldberemoved beforeanyservicingisattempted.

Removingthebatterycablesorthebatterieswiththecoverin placemaycauseabatteryexplosionresultinginpersonalinjury.

ThuSep113:03:25UTC+05302022

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

OperationandMaintenanceManual 3116and3126MarineEngines

Belts-Inspect/Adjust/Replace

Inspection

Belttensionshouldbecheckedinitiallybetweenthefirst20to40hoursofengineoperation.

AlternatorBelt WaterPumpBelt

ThuSep113:03:35UTC+05302022

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

DraintheCoolingSystem

PressurizedSystem:Hotcoolantcancauseseriousburns.To openthecoolingsystemfillercap,stoptheengineandwaituntil thecoolingsystemcomponentsarecool.Loosenthecooling systempressurecapslowlyinordertorelievethepressure.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and

Note:

repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"CatDealerService ToolCatalog"orrefertoSpecialPublication,PECJ0003,"Cat ShopSuppliesandToolsCatalog"fortoolsandsupplies suitabletocollectandcontainfluidsonCatproducts.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

NOTICE

Disposeofusedenginecoolantproperlyorrecycle.Various methodshavebeenproposedtoreclaimusedcoolantforreuse inenginecoolingsystems.Thefulldistillationprocedureisthe onlymethodacceptablebyCaterpillartoreclaimtheused coolant.

NOTICE

Fillthecoolingsystemnofasterthan19L(5USgal)perminute toavoidairlocks.

SystemsFilledwithCatDEAC,ConventionalCoolantwhichdoesnotMeetthe CatEC-1Requirements,orSupplementalCoolantAdditive(SCA)andWater

NOTICE

Fillthecoolingsystemnofasterthan19L(5USgal)perminute toavoidairlocks.

NOTICE

Improperorincompleterinsingofthecoolingsystemcanresult indamagetocopperandothermetalcomponents.

Toavoiddamagetothecoolingsystem,makesureto completelyflushthecoolingsystemwithclearwater.Continue toflushthesystemuntilallsignsofthecleaningagentare gone.

FilltheCoolingSystem

NOTICE

Fillthecoolingsystemnofasterthan19L(5USgal)perminute toavoidairlocks. 9S-8140

ThuSep113:03:46UTC+05302022

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

CoolantExtender(ELC)-Add

Note:

Note:

Personalinjurycanresultfromhotcoolant,steamandalkali.

Atoperatingtemperature,enginecoolantishotandunder pressure.Theradiatorandalllinestoheatersortheengine containhotcoolantorsteam.Anycontactcancausesevere burns.

Removecoolingsystempressurecapslowlytorelievepressure onlywhenengineisstoppedandcoolingsystempressurecap iscoolenoughtotouchwithyourbarehand.

Donotattempttotightenhoseconnectionswhenthecoolantis hot,thehosecancomeoffcausingburns.

CoolingSystemCoolantAdditivecontainsalkali.Avoidcontact withskinandeyes.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"CatDealerService ToolCatalog"orrefertoSpecialPublication,PECJ0003,"Cat ShopSuppliesandToolsCatalog"fortoolsandsupplies suitabletocollectandcontainfluidsonCatproducts.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

ThuSep113:03:58UTC+05302022

Note:

PressurizedSystem:Hotcoolantcancauseseriousburns.To openthecoolingsystemfillercap,stoptheengineandwaituntil thecoolingsystemcomponentsarecool.Loosenthecooling systempressurecapslowlyinordertorelievethepressure.

Copyright1993-2022CaterpillarInc.

AllRightsReserved.

PrivateNetworkForSISLicensees.

ThuSep113:04:27UTC+05302022

Product:MARINEENGINE

Model:3116MARINEENGINE4KG

Configuration:3116MarineEngine4KG00001-UP

OperationandMaintenanceManual

CoolantSample(Level1)-Obtain

Note:ObtainingaCoolantSample(Level1)isoptionalifthecoolingsystemisfilledwithoneof thefollowingcoolants:CatELC(ExtendedLifeCoolant).,CatELI(ExtendedLifeInhibitor)and ConventionalHeavy-DutyCoolant.

Note:ObtainaCoolantSample(Level1)ifthecoolingsystemisfilledwithanyofthefollowing coolants:CatDEAC,CatSCAandConventionalHeavy-DutyCoolants.

SamplingConditions

Note: NOTICE

Alwaysuseadesignatedpumpforoilsampling,andusea separatedesignatedpumpforcoolantsampling.Usingthe samepumpforbothtypesofsamplesmaycontaminatethe samplesthatarebeingdrawn.Thiscontaminatemaycausea falseanalysisandanincorrectinterpretationthatcouldleadto concernsbybothdealersandcustomers.

Note:

This is the sample of the manual if you need complete manual Click Here to download