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CAT + Caterpillar 299D Compact Track Loader Operation & Maintenance Manual

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Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

OperationandMaintenanceManual

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsthatcanbedifferentfromyour worktool.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour worktoolwhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machinethatyourworktoolisinstalledon.

Wheneveraquestionarisesregardingyourworktool,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofsafetysignsandlabelsusedontheworktool.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthisworktool.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,worktool controls,transportationandtowinginformation.

s00272057

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingtheworktool.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeoftheworktoolanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyserviceintervals.Itemswithoutspecificintervalsarelistedunderthewhenrequired interval.Itemsinthemaintenanceintervalsschedulearereferencedtodetailedinstructionsthat follow.

MaintenanceIntervals

Calendarintervalsshown(daily,weekly,monthly,etc)canbeusedinsteadofservicehourmeter intervalsiftheyprovidemoreconvenientservicingschedulesandapproximatetheindicated servicehourmeterreading.Recommendedserviceshouldalwaysbeperformedattheintervalthat occursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalsschedulemightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2512:01:38UTC+05302023

This is the sample of the manual if you need complete manual Click Here to download

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

Snowplowgreasefittings

Applylubricanttoallgreasefittings.

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WedJan2512:05:56UTC+05302023

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine OperationandMaintenanceManual

MaintenanceIntervalSchedule

i07430446

SMCS-1000;1400;3030;4450;4469;4480;4490;4491;5612;6282-041;6319;6320;6345; 6346;6461;6700-041-KH;6700-041;6700;6901;7000;7007;7220;7312;7327;7490;7500; 7519;7615;7730

Ensurethatallsafetyinformation,warnings,andinstructionsarereadandunderstoodbeforeany operationoranymaintenanceproceduresareperformed.

Theuserisresponsiblefortheperformanceofmaintenance.Alladjustmentsandthereplacement ofcomponentsduetonormalwearandagingareincluded.Failuretoadheretoproper maintenanceintervalsandproceduresmayresultindiminishedperformanceoftheproductand/or acceleratedwearofcomponents.

Usemileage,fuelconsumption,servicehours,orcalendartime,WHICHEVEROCCURSFIRST, inordertodeterminethemaintenanceintervals.Productsthatoperateinsevereoperating conditionsmayrequiremorefrequentmaintenance.Refertothemaintenanceprocedureforany otherexceptionsthatmaychangethemaintenanceintervals.

WhenRequired

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

OperationandMaintenanceManual

SidePlateSkidPlate-Inspect/Replace

SMCS-6820

Personalinjuryordeathcanresultfromthebladefalling. Blockthebladebeforechangingbladetips.

Illustration1g06310200

1.Raiseliftarmstoaheightthatwillrelievepressureonthesidepanelskidplates.Blocking shouldbeplacedundertheframeandmoldboardsectionstopreventunexpectedmovement.

2.Removenutsfromskidplate.

3.Removeskidplate.

4.Installnewskidplate.

Illustration2g06315254

(A)Heightofthesteeledgeis8mm(0.3inch) (A)Heightoftherubberedgeis16mm(0.6inch)

5.Raisethesnowpushandremovetheblocking.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2512:06:17UTC+05302023

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

OperationandMaintenanceManual

Springs-Inspect/Replace

SMCS-6262 Illustration1g06310201

Springlocationsofsnowpush

Typicalexample

Illustration2g06310202

Springlocationsofsnowplow

Typicalexample

Illustration3g06315287

Explodedviewofcuttingedgegroup

Typicalexample

1.Removelocknut(1)fromtherod(2).

2.Removespring(3).

3.Installnewspring.

4.Installlocknut(1)ontherod(2).

5.Stretchthenewreplacedspringto25mm(1.0inch)equallyonallsprings.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2512:06:43UTC+05302023

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

OperationandMaintenanceManual

LiftingandTyingDowntheMachine

SMCS-7000;7500

NOTICE

Donotusetheliftingeyesontheworktoolinordertoliftthehost machine.Damagetotheworktoolandhostmachinemayresult.

NOTICE

Improperliftingortiedownscanallowloadtoshiftandcauseinjuryor damage.

i07369038

Reference:RefertoOperationandMaintenanceManual,"Specifications"forthedimensionsand weightoftheworktool.

Illustration1g06309856

TypicalexampleofSnowPush

Illustration2g06309859

TypicalexampleofSnowPlow

Useproperlyratedcablesorslingsinordertolifttheworktoolorsecuretheworktool.

LiftingandTieDownPoint(1)-In ordertoliftthesnowpushandsnow plow,attachtheliftingdevicetothe frontliftingpointsthatarelocatedon eachsideofthesnowpushandsnow plow.Inordertotiedownthesnow pushorplow,attachthetie-downsto thefronttie-downpointsthatare locatedoneachsideofthesnowpush andsnowplow.

LiftingPoint(2)-Inordertoliftthe snowpushandsnowplow,attachthe liftingdevicetotherearliftingpoint thatislocatedoncenterandrearofthe snowpushandsnowplow.

TieDownPoint(3)-Inordertotie downthesnowpushandsnowplow, attachthetie-downstothereartiedownpointsthatarelocatedoneach sideofthesnowpushandsnowplow.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2512:04:46UTC+05302023

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

PlateLocationsandFilmLocations

SMCS-1000;3030;4450;6000;6319;6320;6461;6700;7000;7405;7557

SnowPush

Theproductidentificationplate(1)islocatedonthetoprailofthebackframe.

Forquickreference,recordtheidentificationnumbersinthespacesthatareprovidedin Illustration2.

SnowPlow

Illustration3g06310204

Typicalexample

Theproductidentificationplate(1)islocatedonthetoprailofthebackframe.

Illustration4g06310199

SerialnumberplateandCEmark

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedJan2512:03:57UTC+05302023

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

OperationandMaintenanceManual SnowPushandPlowsWorkToolSupplement MediaNumber-M0090409-00

PublicationDate-01/06/2018

DateUpdated-21/06/2018

i07430264

Specifications

SMCS-1000;3030;4480;5070;6319;6320;6461;6700-KH;6700;7000;7426;7451;7490;7541;7605;7615

StraightPush

Specifications

2.4m (7.87ft)SSL4798115

3.0m (9.84ft)SSL4798086

3.6m (11.81ft)SSL4798089 3658mm (144.0inch)

2.4m (7.87ft)SSL4798120

(1347lb)

(1082lb)

3.0m (9.84ft)SSL4798096 3048mm (120.0inch) 545kg (1202lb)

(4.7inch)

(45.0inch)1Steel

3.6m (11.81ft)

8099

(144.0inch)

(45.0inch)

Table2

BHLandCWLStraightSnowPushes

StraightPushInterfacePartNumberWorkingwidthWeightTripedge

3.0m (9.84ft)IT4798087

3.6m (11.81ft)IT4798091

3.0m (9.84ft)

3.6m (11.81ft)

(144.0inch)

8088

Receiver 4798092

Table3

SWLStraightSnowPushes StraightPushInterfacePartNumberWorking

3.6m (11.81ft)

4.2m (13.78ft)

4.9m (16.08ft)

(4.7inch) 1128mm (44.4inch) 1572mm (62.0inch)2Steel

3.6m (11.81ft) Bucket Receiver 4779892 3658mm (144.0inch) 1264kg (2787lb) 119mm (4.7inch)

4.2m (13.78ft)

4.9m (16.08ft)

(42.8inch)

(76.6inch)2Steel

Bucket Receiver 4779894 4267mm (168.0inch) 1375kg (3031lb) 119mm (4.7inch) 1086mm (42.8inch) 1945mm (76.6inch)2Steel

Bucket Receiver 4779898 4877mm (192.0inch) 1486kg (3276lb) 119mm (4.7inch)

Compatibility

(42.8inch)

Table4

PartNumberStraightPushMachineCompatibility

(76.6inch)2Steel

479-81152.4m(7.87ft)-Rubber226D-299D2-XHP,903C,906-908H2,906-908M 479-80863.0m(9.84ft)-Rubber226D-299D2-XHP,903C,906-908H2,906-908M 479-80893.6m(11.81ft)-Rubber226D-299D2-XHP,903C,906-908H2,906-908M 479-81202.4m(7.87ft)226D-299D2-XHP,903C,906-908H2,906-908M 479-80963.0m(9.84ft)226D-299D2-XHP,903C,906-908H2,906-908M 479-80993.6m(11.81ft)226D-299D2-XHP,903C,906-908H2,906-908M 479-80873.0m(9.84ft)415F2-430F2,910K-914K 479-80913.6m(11.81ft)415F2-430F2,910K-914K 479-80883.0m(9.84ft)415F2-430F2,910K-914K 479-80923.6m(11.81ft)415F2-430F2,910K-914K

477-98913.6m(11.81ft)924K-938K,926M-938M

477-98934.2m(13.78ft)924K-938K,926M-938M

477-98974.9m(16.08ft)924K-938K,926M-938M 477-98923.6m(11.81ft)924K-938K,926M-938M 477-98944.2m(13.78ft)924K-938K,926M-938M 477-98984.9m(16.08ft)924K-938K,926M-938M

StraightPushWithoutTrip

Specifications

Table5

SSLandCWLStraightpusheswithouttrip StraightPushInterfacePartNumberWorkingwidthWeightOverall

2.4m (7.87ft)SSL509-37052438mm (96.0inch)

(778lb)

3.0m (9.84ft)SSL509-37063048mm (120.0inch) 393kg (866lb)

3.6m (11.81ft)SSL509-37073658mm (144.0inch)

Compatibility

(35.3inch)

(952lb)

(35.3inch)

(45.0inch)Rubber

(45.0inch)Rubber

(45.0inch)Rubber

Table6

PartNumberStraightPushMachineCompatibility

509-37052.4m(7.87ft)216B3-299D2-XHP,903C/903C2,906-908K,906-908M

509-37063.0m(9.84ft)216B3-299D2-XHP,903C/903C2,906-908K,906-908M

509-37073.6m(11.81ft)216B3-299D2-XHP,903C/903C2,906-908K,906-908M

SnowPlow

Specifications

SSL,Fusion-SWLandIT-CWLSnowPlow

1.8m (5.91ft)SSL1829mm (72.0inch)

2.1m (6.89ft)SSL2134mm (84.0inch)

2.4m (7.87ft)SSL2438mm (96.0inch)

2.7m (8.86ft)SSL2743mm (108.0inch)

3.0m (9.84ft)SSL3048mm (120.0inch)

2.7m (8.86ft)IT-BHL2743mm (108.0inch)

3.0m (9.84ft)IT-BHL3048mm (120.0inch)

3.6m (11.81ft)IT-BHL3658mm (144.0inch)

3.0m (9.84ft) FusionSWL

3.6m (11.81ft) FusionSWL

4.2m (13.78ft) FusionSWL

Compatibility

(120.0inch)

(144.0inch)

(168.0inch)

(59.0inch)8

(69.0inch)

(79.0inch)

(88.5inch)

(98.3inch)

(88.5inch)

(98.3inch)

(118.0inch)

(98.3inch)

(118.0inch)

(138.0inch)

Table8

(31.5inch)

(31.5inch)

(31.5inch)

(31.5inch)

(31.5inch)

(31.5inch)

(31.5inch)

(31.5inch)

(42.0inch)

(42.0inch)

(992lb)

(1052lb)

(1107lb)

(1162lb)

(1217lb)

(1885lb)

(1989lb)

(2180lb)

(1989lb)

(2180lb)

(3633.2lb)

(6.0inch)1

(6.0inch)1

(6.0inch)1

(6.0inch)1

(6.0inch)1

(9.0inch)2

(9.0inch)2

(9.0inch)2

(9.0inch)2

(9.0inch)2

(9.0inch)2

PartNumberSnowPlowMachineCompatibility

481-36661.8m(5.91ft)226D-299D2-XHP,903C,906-908H2,906K-908K,906-908M

481-36672.1m(6.89ft)226D-299D2-XHP,903C,906-908H2,906K-908K,906-908M 481-36682.4m(7.87ft)226D-299D2-XHP,903C,906-908H2,906K-908K,906-908M 481-36692.7m(8.86ft)226D-299D2-XHP,903C,906-908H2,906K-908K,906-908M 481-36703.0m(9.84ft)226D-299D2-XHP,903C,906-908H2,906K-908K,906-908M

481-36712.7m(8.86ft)

481-36723.0m(9.84ft)

481-36733.6m(11.81ft)

415F2-430F2

415F2-430F2

415F2-430F2

479-80983.0m(9.84ft)924K/930K/938K,926M/930M/938M 479-81083.6m(11.81ft)924K/930K/938K,926M/930M/938M 479-81184.2m(13.78ft)924K/930K/938K,926M/930M/938M

Copyright 1993 - 2023 Caterpillar Inc.

Product:COMPACTTRACKLOADER

Model:299DCOMPACTTRACKLOADERGTC

Configuration:299DCompactTrackLoaderGTC00001-UP(MACHINE)POWEREDBYC3.8Engine

OperationandMaintenanceManual

CaterpillarApprovedWorkTools

SMCS-6700;7007

Table1

SWL

Partnumber Description

4779891SNOWPUSH3657.6mm(12ft)FUSION

4779892SNOWPUSH3657.6mm(12ft)BKTREC

4779893SNOWPUSH4267.2mm(14ft)FUSION

4779894SNOWPUSH4267.2mm(14ft)BKTREC

4779897SNOWPUSH4876.8mm(16ft)FUSION

4779898SNOWPUSH4876.8mm(16ft)BKTREC

5088310SNOWPUSH3657.6mm(12ft)FUS,R.TRIP

5088315SNOWPUSH4267.2mm(14ft)FUS,R.TRIP

5088320SNOWPUSH4876.8mm(16ft)FUS,R.TRIP

5088325SNOWPUSH3657.6mm(12ft)REC,R.TRIP

5088330SNOWPUSH4267.2mm(14ft)REC,R.TRIP

5088335SNOWPUSH4876.8mm(16ft)REC,R.TRIP

4798118SNOWPLOW4267.2mm(14ft)SWL

4798098SNOWPLOW3048.0mm(10ft)SWL

4798108SNOWPLOW3657.6mm(12ft)SWL

Table2

i07286693

SSL

Partnumber Description

4798086SNOWPUSH3048.0mm(10ft)SSL,RUBBER

4798089SNOWPUSH3657.6mm(12ft)SSL,RUBBER

4798096SNOWPUSH3048.0mm(10ft)SSL,STEEL

4798099SNOWPUSH3657.6mm(12ft)SSL,STEEL

4798115SNOWPUSH2438.4mm(8ft)SSL,RUBBER

4798120SNOWPUSH2438.4mm(8ft)SSL,STEEL

5093705SNOWPUSH2438.4mm(8ft)RUB.NOTRIP

5093706SNOWPUSH3048.0mm(10ft)RUB.NOTRIP

5093707SNOWPUSH3657.6mm(12ft)RUB.NOTRIP

4813666SNOWPLOW1828.8mm(6ft)SSL

4813667SNOWPLOW2133.6mm(7ft)SSL

4813668SNOWPLOW2438.4mm(8ft)SSL

4813669SNOWPLOW2743.2mm(9ft)SSL

4813670SNOWPLOW3048.0mm(10ft)SSL

4813675BACKDRAG2438.4mm(8ft)RUBBER

4813676BACKDRAG3048.0mm(10ft)RUBBER

4813679BACKDRAG3657.6mm(12ft)RUBBER

4813680BACKDRAG2438.4mm(8ft)STEEL

4813686BACKDRAG3048.0mm(10ft)STEEL

4813689EDGE,BACKDRAG3657.6mm(12ft)

Table3

BHL

Partnumber Description

4798087SNOWPUSH3048.0mm(10ft)IT

4798088SNOWPUSH3048.0mm(10ft)BKTREC

4798091SNOWPUSH3657.6mm(12ft)IT

4798092SNOWPUSH3657.6mm(12ft)BKTREC

5088290SNOWPUSH3048.0mm(10ft)IT,R.TRIP

5088295SNOWPUSH3657.6mm(12ft)IT,R.TRIP

5088300SNOWPUSH3048.0mm(10ft)REC,R.TRIP

5088305SNOWPUSH3657.6mm(12ft)REC,R.TRIP

4813671SNOWPLOW2743.2mm(9ft)BHL

4813672SNOWPLOW3048.0mm(10ft)BHL

4813673SNOWPLOW3657.6mm(12ft)BHL

Table4 CWL

Partnumber Description

4813661SNOWPLOW2743.2mm(9ft)CWL

4813662SNOWPLOW3048.0mm(10ft)CWL

4813663SNOWPLOW3657.6mm(12ft)CWL

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