CAT Caterpillar 299D3 XE Service Repair Manual PDF Download by Heavy Equipment Manual

299D3 XE COMPACT TRACK LOADER S/N BX900001-UP

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Printed in U.S.A

Heavy Equipment Manuals

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  Product: COMPACT TRACK LOADER Model: 299D3 XE COMPACT TRACK LOADER BX9 Configuration: 299D3, 299D3 XHP Compact Track Loader BX900001-UP (MACHINE) POWERED BY C3.8 Engine

Disassembly and Assembly 279D3, 289D3, 299D3, and 299D3 XE Compact Track Loaders, and 246D3, 262D3, 272D3, and 272D3 XE Skid Steer Loaders Machine Systems Media Number -M0097908-00

Publication Date -01/01/2015

Date Updated -17/04/2020

i07668802

Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install SMCS - 5077-010; 5264-010; 5479-010

Removal Procedure Start By: a. Release the hydraulic system pressure. b. Tilt the cab.

Illustration 1

g03796734

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK For some reason if link does not work download this pdf and then click

1. Disconnect harness assemblies (1). Disconnect hose assemblies (3), (4), (5), and (7). 2. Remove bolts (6) and accumulator manifold and solenoid mounting (2).

Illustration 2

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3. Remove accumulator (8). 4. Remove bolts (10) and solenoids (9).

Illustration 3

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5. Remove O-rings seals (11) from solenoid (9).

Installation Procedure 1. Install accumulator manifold and solenoid mounting (2) in the reverse order of removal. a. Tighten bolts (10) to a torque of 4 ± 0.5 N·m (35 ± 4 lb in). b. Tighten accumulator (2) to a torque of 30 ± 4 N·m (266 ± 35 lb in). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Mar 12 01:45:19 UTC+0530 2024

Disassembly and Assembly 279D3, 289D3, 299D3, and 299D3 XE Compact Track Loaders, and 246D3, 262D3, 272D3, and 272D3 XE Skid Steer Loaders Machine Systems Media Number -M0097908-00

Publication Date -01/01/2015

Date Updated -17/04/2020

i05952543

Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install SMCS - 5077-010; 5264-010; 5479-010

Removal Procedure Start By: a. Release the hydraulic system pressure. b. Tilt the cab.

Illustration 1

1. Disconnect hose assemblies (1).

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Illustration 2

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2. Disconnect hose (2).

Illustration 3

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3. Disconnect harness assembly (3) and hose assembly (6). Remove bolts (4) and accumulator manifold and solenoid and mounting (5).

Illustration 4

4. Remove accumulator (7).

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Illustration 5

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5. Remove O-ring seal (8).

Illustration 6

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6. Remove bolt (9) and solenoid (10).

Illustration 7

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7. Remove O-ring seals (11) and screen (12).

Illustration 8

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8. Remove bolt (13) and solenoid (14).

Illustration 9

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9. Remove O-ring seals (15) and screen (16).

Illustration 10

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10. Remove four fittings (17) and the O-ring seals.

Installation Procedure

1. Install accumulator manifold and solenoid mounting (5) in the reverse order of removal. a. Tighten bolt (13) to a torque of 4 ± 0.5 N·m (35 ± 4 lb in). b. Tighten bolt (9) to a torque of 4 ± 0.5 N·m (35 ± 4 lb in). c. Tighten accumulator (7) to a torque of 30 ± 4 N·m (22 ± 3 lb ft). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Mar 12 01:45:07 UTC+0530 2024

Disassembly and Assembly 279D3, 289D3, 299D3, and 299D3 XE Compact Track Loaders, and 246D3, 262D3, 272D3, and 272D3 XE Skid Steer Loaders Machine Systems Media Number -M0097908-00

Publication Date -01/01/2015

Date Updated -17/04/2020

i05956640

Air Conditioner and Heater - Remove and Install SMCS - 7309-010

Removal Procedure 1. Recover refrigerant. Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NENG2500, "Air Conditioning Tools" for the tools.

Illustration 1

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2. Disconnect hose assemblies (1) and harness assembly (2).

Illustration 2

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3. Remove bolts (3) and bolts (4).

Illustration 3

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4. Remove bolts (5) and valve (6).

Illustration 4

5. Remove bolts (7), clips (9), and vent (8)

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Illustration 5

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6. Remove bolts (10) and sensor (11).

Illustration 6

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7. Remove air conditioner and heater coil (12).

Tue Mar 12 01:46:01 UTC+0530 2024

Disassembly and Assembly 279D3, 289D3, 299D3, and 299D3 XE Compact Track Loaders, and 246D3, 262D3, 272D3, and 272D3 XE Skid Steer Loaders Machine Systems Media Number -M0097908-00

Publication Date -01/01/2015

Date Updated -17/04/2020

i05953017

Blower Motor - Remove and Install SMCS - 7301; 7304-010-FM; 7304-010-BW; 7309-010-BW; 7309-010-FM; 7311-010; 7311-010BW; 7311-010-FM; 7320-010-BW; 7320-010-FM

Removal Procedure

Illustration 1

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1. Remove filter bolts (1) from the inside of the cab. 2. Tilt the cab.

Illustration 2

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3. Disconnect harness (2).

Illustration 3

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4. Remove bolts (4).

Illustration 4

5. Remove bolt (4).

g03736667

Illustration 5

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6. Remove bolts (5) and blower assembly (6).

Illustration 6

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7. Remove clips (7) and separate halves.

Illustration 7

8. Remove blower motor (8).

Installation Procedure

g03736683

Tue Mar 12 01:45:45 UTC+0530 2024

Disassembly and Assembly 279D3, 289D3, 299D3, and 299D3 XE Compact Track Loaders, and 246D3, 262D3, 272D3, and 272D3 XE Skid Steer Loaders Machine Systems Media Number -M0097908-00

Publication Date -01/01/2015

Date Updated -17/04/2020

i07500623

Cab - Remove and Install - Extended Reach SMCS - 7301-010; 7325-010 S/N - AN91-UP S/N - BT21-UP S/N - BT91-UP S/N - BX91-UP S/N - CY91-UP S/N - DY91-UP S/N - EP81-UP S/N - EP91-UP S/N - GJ21-UP S/N - HX21-UP S/N - JX91-UP S/N - KX91-UP S/N - LA91-UP S/N - LB31-UP S/N - MXJ1-UP S/N - W6E1-UP

S/N - XES1-UP S/N - ZB21-UP

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

140-7742

Sleeve

207-1601

Rubber Lubricant

Loctite 243

Note: The gas spring on the right side of the machine must be removed before removing the gas spring on the left side of the machine.

Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.

1. Recover the refrigerant. Refer to Service Manual, SENR5664, "All Products Air Conditioning and Heating Systems with R-134a for All Caterpillar Machines" for the recovery and the charging procedure. Refer to Special Publication, NENG2500, "Air Conditioning Tools" for the correct tools. 2. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedure.

Illustration 1

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3. Remove clip (1) and cover (2).

Illustration 2

4. Disconnect harness assembly (3). 5. Tilt the cab.

g03738445

Illustration 3

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6. Remove grommet (4) and harness assembly (2).

Illustration 4

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7. Disconnect harness assemblies (5) and cable assembly (6).

Illustration 5

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8. Disconnect hose assemblies (7), hose (8), and hose (9).

Illustration 6

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9. Disconnect ground strap (10). Remove clip (11).

Illustration 7

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10. Disconnect harness assemblies (12).

Illustration 8

11. Disconnect cable assembly (13).

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Illustration 9

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12. Attach Tooling (A) and a suitable lifting device to cab (14). The weight of cab (14) is approximately 290 kg (640 lb). Use Tooling (A) and the suitable lifting device to raise cab (14) enough to fully extend gas spring (17).

Illustration 10

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13. Remove gas spring (17). Refer to Disassembly and Assembly, "Gas Spring - Remove and Install". Repeat for opposite side. 14. Remove cab support lever (16).

Illustration 11

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Illustration 12

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15. Attach a suitable lifting device to cab (14). The weight of cab (15) is approximately 290 kg (640 lb). Remove bolts (18) and cab (15).

Installation Procedure 1. Install cab (14) in the reverse order of removal. 2. Apply Tooling (C) to bolt (15). 3. Apply Tooling (B) to the rubber mounts. Tighten mount bolts (18) to a torque of 55 ± 5 N·m (41 ± 4 lb ft). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Mar 12 01:47:25 UTC+0530 2024

Disassembly and Assembly 279D3, 289D3, 299D3, and 299D3 XE Compact Track Loaders, and 246D3, 262D3, 272D3, and 272D3 XE Skid Steer Loaders Machine Systems Media Number -M0097908-00

Publication Date -01/01/2015

Date Updated -17/04/2020

i07396488

Cab - Tilt SMCS - 7301-084

Raising the Cab

Do not go beneath cab unless cab is empty and support lever is engaged. Failure to follow the instructions or heed the warnings could result in injury or death.

Do not tilt the cab using an open door. The door must be closed and latched when lifting the cab. The door may become dislodged from its hinges and may cause serious personal injury or death.

1. Park the machine on level ground. 2. Remove the interior cab air filter. 3. If you tilt the cab upward with the loader lift arms in the RAISED position, engage the brace for the loader lift arms. Refer to Operation and Maintenance Manual, "Loader Lift Arm Brace Operation" for the process for engaging the brace for the loader lift arms.

4. Close the cab door and ensure that the door is latched.

Illustration 1

Illustration 2

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g02896156

5. Remove bolt (1). Remove washer (2), rubber mount (3), washer (4), spacer (5), rubber mount (6), washer (7), washer (8), and nut (9). Note: Note the location of the rubber mounts and the spacers for assembly purposes. 6. Raise cab (10).

Illustration 3

g02896356

7. Raise the cab until the cab support lever (11) is in the ENGAGED position.

Lowering the Cab

Illustration 4

g02896356

1. Raise the cab. With the help of another person, release the cab support lever (11).

Illustration 5

g02896278

Illustration 6

g02896156

2. Lower cab (10). 3. Install nut (9), washer (8), washer (7), rubber mount (6), spacer (5), washer (4), rubber mount (3), and washer (2). Install bolt (1). Tighten bolts (1) to a torque of 125 ± 10 N·m (92 ± 7 lb ft). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Mar 12 01:47:42 UTC+0530 2024

This is the sample of the manual click on the download link for complete manual

DOWNLOAD LINK For some reason if link does not work download this pdf and then click