242 SKID STEER LOADER S/N CMB00001-UP
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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 242 SKID STEER LOADER CMB Configuration: 216 226 232 242 Skid Steer Loader CMB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train Media Number -RENR4834-03
Publication Date -01/05/2008
Date Updated -20/05/2008
i02830789
Axle - Assemble SMCS - 3278-016 S/N - 5FZ6700-UP S/N - CMB1-UP
Assembly Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
173-0984
Bearing Driver
1
B
174-1535
Seal Driver
1
C
159-3285
Bearing Installation Tool
1
D
1P-0808
Multipurpose Grease
1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Illustration 1
g00682639
(2) Axle Housing (4) Lip Type Seal (5) Roller Bearing (6) Roller Bearing (7) Lip Type Seal (8) Bearing Cup (9) Bearing Cup
1. Illustration 1 shows the location of the components that are in the axle assembly.
Illustration 2
g00913225
Typical Example
2. Use a suitable press and Tooling (A) to install bearing cup (9) . Note: Ensure that the bearing cup is seated. 3. Repeat Step 2 for bearing cup (8) on the other side. 4. Refill the cavity of the housing to one-third capacity with Tooling (D) .
Illustration 3
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Illustration 4
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Note: Apply clean hydraulic oil on the sealing lip of a new lip type seal. 5. Pack bearing (7) with Tooling (D) . Use a suitable press and Tooling (B) to install bearing (7) . Use a suitable press and Tooling (B) to install seal (6) .
Illustration 5
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Illustration 6
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6. Position shaft (1) into the housing. Use a suitable press and Tooling (C) to seat shaft (1) .
Illustration 7
g00683066
This is the sample of the manual Click on the download link for complete manual
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7. Pack bearing (5) with Tooling (D) . Install bearing (5) .
Illustration 8
g01412085
Note: Apply clean hydraulic oil on the sealing lip of a new lip type seal. 8. Use a suitable press and Tooling (B) to install seal (4) .
Illustration 9
9. Position spacer (3) over shaft (1) .
g00913233
Illustration 10
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10. Use a suitable press and Tooling (A) to install spacer (3) in housing (2) . End By: Install the axle. Refer to Disassembly and Assembly, "Axle - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sat Apr 25 09:43:17 UTC+0530 2020
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 242 SKID STEER LOADER CMB Configuration: 216 226 232 242 Skid Steer Loader CMB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train Media Number -RENR4834-03
Publication Date -01/05/2008
Date Updated -20/05/2008
i01784546
Axle - Disassemble SMCS - 3278-015 S/N - 5FZ6700-UP S/N - CMB1-UP
Disassembly Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
1P-5546
Crossblock
1
8B-7550
Leg
2
3H-0465
Puller Plate
4
5F-7379
Forcing Bolt
1
4C-5660
Adapter
2
5B-0637
Nut
2
8T-1757
Nut
2
9X-8268
Washers
2
6V-3009
Crossblock
1
126-7179
Leg
2
A
B
126-7181
Puller Plate
4
6V-4832
Screw
1
8H-0663
Bearing Puller
1
Start By: A. Remove the axle. Refer to Disassembly and Assembly, "Axle - Remove ".
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.
Illustration 1
g00913174
1. Use Tooling (A) to release shaft (1) from axle housing (2) .
Illustration 2
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2. Remove spacer (3). Remove the shaft from the housing.
Illustration 3
3. Remove seal (4) . 4. Remove bearing (5) .
g00682610
Illustration 4
g00913175
5. Use Tooling (B) to remove bearing (6) . 6. Remove seal (7) .
Illustration 5
g00682622
7. Remove bearing cup (8). Remove bearing cup (9) .
Illustration 6
g00682639
(2) Axle Housing (4) Lip Type Seal (5) Roller Bearing (6) Roller Bearing (7) Lip Type Seal (8) Bearing Cup (9) Bearing Cup
8. Illustration 6 shows the location of the components that are in the axle assembly. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sat Apr 25 09:43:01 UTC+0530 2020
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 242 SKID STEER LOADER CMB Configuration: 216 226 232 242 Skid Steer Loader CMB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train Media Number -RENR4834-03
Publication Date -01/05/2008
Date Updated -20/05/2008
i01784552
Axle - Install SMCS - 3278-012 S/N - 5FZ6700-UP S/N - CMB1-UP
Installation Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
159-3337
Chain Tension Adjuster
1
B
8T-9022
Silicone Gasket
1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Illustration 1
g00577375
1. The front axle assemblies and the rear axle assemblies are driven by different drive chains. The drive chains are installed on Drive Sprocket (B) and Drive Sprocket (D). The drive sprockets are mounted on the drive shaft of the hydrostatic piston motor. The two drive sprockets are the same component. The drive sprocket on the hydrostatic piston motor has sprocket drives on different planes. The drive sprockets on the front and rear axles are the same component. The sprockets on the front and rear axles are mounted at 180 degrees of opposite direction. Note that Sprocket (A) is in line with Drive Sprocket (D) and that Sprocket (C) is in line with Drive Sprocket (B). The drive sprockets are installed in a manner that will allow the drive chains to turn in a straight line. If any of the sprockets are installed incorrectly the drive chains can not be installed properly. Note the orientation of all of Drive Sprocket (B) and Drive Sprocket (D). Note the orientation of Sprocket (A) and Sprocket (C) on the axles. Mark all components prior to any removal for repair or replacement.
Illustration 2
g00688051
2. Install O-ring seal (18) .
Illustration 3
g00912874
3. Install axle assembly (17). The weight of the axle assembly is approximately 37 kg (82 lb). 4. Install nuts (16) hand tight.
Illustration 4
g00913026
Illustration 5
g00688008
Note: Be sure that the drive sprockets are facing the proper direction in order for the drive chains to turn in a straight line. 5. Install chain assembly (15). Install sprocket (14) . 6. Install washer (13). Install bolt (12) .
Illustration 6
g00912914
7. Use Tooling (B) to apply a continuous bead around the access holes in the machine frame. Install plate (11). Install bolts (10) .
Illustration 7
g00912873
8. Install plate (9). Install plate (8). Install screws (7) . 9. Adjust the drive chain tension. Refer to Disassembly and Assembly, "Chain (Drive) - Adjust". 10. Refill the drive chain oil. Refer to Operation and Maintenance Manual, SEBU7468, "Drive Chain Case Oil - Change".
Illustration 8
g00687364
11. Position governor cable (3) . 12. Install nut (2) . 13. Tighten the nut (1) . 14. Repeat Steps 2 through 13 for the other axles. , End By:
a. Install the tire and rim. Refer to Disassembly and Assembly, "Tire and Rim - Remove and Install". b. Lower the cab. Refer to Disassembly and AssemblyRENR4838, "Cab - Tilt". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sat Apr 25 09:43:34 UTC+0530 2020
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 242 SKID STEER LOADER CMB Configuration: 216 226 232 242 Skid Steer Loader CMB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train Media Number -RENR4834-03
Publication Date -01/05/2008
Date Updated -20/05/2008
i01784534
Axle - Remove SMCS - 3278-011 S/N - 5FZ6700-UP S/N - CMB1-UP
Removal Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
169-5464
Quick Cure Primer
1
B
5P-3413
Pipe Sealant
1
Start By: A. Remove the tire and rim. Refer to Disassembly and Assembly, "Tire and Rim - Remove and Install". B. Tilt the cab. Refer to Disassembly and Assembly, RENR4838, "Cab - Tilt".
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system. Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.
Illustration 1
1. Loosen nut (1) . 2. Remove nut (2) . 3. Move governor cable (3) aside.
g00687364
Illustration 2
g00912870
4. Remove plug (4). Drain the drive chain oil into a suitable container. Apply Tooling (A) to plug (4). Apply Tooling (B) to plug (4). Install plug (4) . 5. Remove bolts (5) . 6. Remove cover (6) .
Illustration 3
g00912873
7. Remove screws (7). Remove plate (8). Move plate (9) aside.
Illustration 4
g00912914
8. Remove bolts (10). Remove plate (11) .
Illustration 5
g00688008
Illustration 6
g00913026
9. Remove bolt (12). Remove washer (13) . 10. Remove sprocket (14). Remove chain assembly (15) .
Illustration 7
g00912874
11. Use a suitable lifting device to support axle assembly (17). Remove nuts (16). Remove axle assembly (17). The weight of the axle assembly is approximately 37 kg (82 lb).
Illustration 8
g00688051
12. Remove O-ring seal (18) . 13. Repeat Steps 1 through 12 for the other axle assembly. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sat Apr 25 09:42:44 UTC+0530 2020
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 242 SKID STEER LOADER CMB Configuration: 216 226 232 242 Skid Steer Loader CMB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train Media Number -RENR4834-03
Publication Date -01/05/2008
Date Updated -20/05/2008
i01785880
Chain (Drive) - Install SMCS - 3261-012 S/N - 5FZ6700-UP S/N - CMB1-UP
Installation Procedure NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Illustration 1
g00577375
1. The front axle assemblies and the rear axle assemblies are driven by different drive chains. The drive chains are installed on Drive Sprocket (B) and Drive Sprocket (D). The drive sprockets are mounted on the drive shaft of the hydrostatic piston motor. The two drive sprockets are the same component. The drive sprocket on the hydrostatic piston motor has sprocket drives on different planes. The drive sprockets on the front and rear axles are the same component. The sprockets on the front and rear axles are mounted at 180 degrees of opposite direction. Note that Sprocket (A) is in line with Drive Sprocket (D) and that Sprocket (C) is in line with Drive Sprocket (B). The drive sprockets are installed in a manner that will allow the drive chains to turn in a straight line. If any of the sprockets are installed incorrectly the drive chains can not be installed properly. Note the orientation of all of Drive Sprocket (B) and Drive Sprocket (D). Note the orientation of Sprocket (A) and Sprocket (C) on the axles.
Illustration 2
g00913436
2. Install drive chain assembly (13) . 3. Repeat Step 2 for the other drive chain assembly. 4. Install the spacer. Refer to Disassembly and Assembly, "Piston Motor (Hydrostatic) - Install". Refer to Step 6 through Step 12. 5. Refill the drive chain oil. Refer to Operation and Maintenance Manual, SEBU7468, "Drive Chain Case Oil - Change". ,, End By: a. Install the tire and rim. Refer to Disassembly and AssemblyRENR4838, "Tire and Rim Remove and Install". b. Tilt the cab. Refer to Disassembly and AssemblyRENR4838, "Cab - Tilt". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sat Apr 25 09:44:06 UTC+0530 2020
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 242 SKID STEER LOADER CMB Configuration: 216 226 232 242 Skid Steer Loader CMB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train Media Number -RENR4834-03
Publication Date -01/05/2008
Date Updated -20/05/2008
i01786280
Chain (Drive) - Remove SMCS - 3261-011 S/N - 5FZ6700-UP S/N - CMB1-UP
Removal Procedure Start By: A. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". B. Remove the tire and rim. Refer to Disassembly and Assembly, "Tire and Rim - Remove and Install". C. Drain the drive chain oil. Refer to Disassembly and Assembly, "Piston Motor (Hydrostatic) Remove". Refer to Step 1 through 9.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Illustration 1
g00913436
1. Remove drive chain assembly (13) . 2. Repeat Step 1 for the other drive chain assembly. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Sat Apr 25 09:43:50 UTC+0530 2020
This is the sample of the manual Click on the download link for complete manual
Download Link