236D3 SKID STEER LOADER S/N AZ600001-UP
Printed by Heavy Equipment Manuals v2.20
Printed in U.S.A
Heavy Equipment Manuals
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i05366406
Air Cleaner - Remove and Install SMCS - 1051-010
Removal Procedure
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Illustration 1
g02794016
1. Open door assembly (1). Raise radiator and hydraulic oil cooler (2).
Illustration 2
g02794050
2. Disconnect hose (3) and harness assembly (4).
Illustration 3
g02794054
3. Remove cover (5).
Illustration 4
g02794056
This is the sample of the manual click on the download link for complete manual
Download Now For some reason if link does not work download this pdf and then click
Illustration 5
g03396886
4. Remove filter element (6) and filter element (9). 5. Remove bolts (7) and air cleaner housing (8).
Installation Procedure 1. Install air cleaner housing (8) in the reverse order of removal. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:26:38 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i05238497
Alternator - Remove and Install SMCS - 1405-010
Removal Procedure 1. Refer to Operation and Maintenance Manual, "Belts - Inspect/Adjust/Replace". 2. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Inspect/Replace".
Illustration 1
3. Remove cover (1).
g03341869
Illustration 2
g03341876
4. Disconnect harness assemblies (2).
Illustration 3
g03341991
5. Loosen bolt (3). Remove belt (4), remove bolt (5), and alternator (6).
Installation Procedure 1. Install alternator (6) in the reverse order of removal. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:23:15 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i05850694
Battery and Battery Cable - Separate and Connect SMCS - 1401-029-KA
Removal Procedure
Illustration 1
g03358586
1. Remove negative battery cable (1) . 2. Disconnect positive battery cable (2) . 3. Remove bracket (3) . Remove battery (4) . The weight of battery (4) is approximately 23 kg (50 lb).
Installation Procedure 1. Install battery (4) in the reverse order of removal. a. Tighten positive battery cable (2) to a torque of 7 ± 2 N·m (62 ± 18 lb in).
b. Tighten negative battery cable (1) to a torque of 7 ± 2 N·m (62 ± 18 lb in). Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:23:01 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i07396488
Cab - Tilt SMCS - 7301-084
Raising the Cab
Do not go beneath cab unless cab is empty and support lever is engaged. Failure to follow the instructions or heed the warnings could result in injury or death.
Do not tilt the cab using an open door. The door must be closed and latched when lifting the cab. The door may become dislodged from its hinges and may cause serious personal injury or death.
1. Park the machine on level ground. 2. Remove the interior cab air filter. 3. If you tilt the cab upward with the loader lift arms in the RAISED position, engage the brace for the loader lift arms. Refer to Operation and Maintenance Manual, "Loader Lift Arm Brace Operation" for the process for engaging the brace for the loader lift arms.
4. Close the cab door and ensure that the door is latched.
Illustration 1
Illustration 2
g02896278
g02896156
5. Remove bolt (1). Remove washer (2), rubber mount (3), washer (4), spacer (5), rubber mount (6), washer (7), washer (8), and nut (9). Note: Note the location of the rubber mounts and the spacers for assembly purposes. 6. Raise cab (10).
Illustration 3
g02896356
7. Raise the cab until the cab support lever (11) is in the ENGAGED position.
Lowering the Cab
Illustration 4
g02896356
1. Raise the cab. With the help of another person, release the cab support lever (11).
Illustration 5
g02896278
Illustration 6
g02896156
2. Lower cab (10). 3. Install nut (9), washer (8), washer (7), rubber mount (6), spacer (5), washer (4), rubber mount (3), and washer (2). Install bolt (1). Tighten bolts (1) to a torque of 125 ± 10 N·m (92 ± 7 lb ft). Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:27:47 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i05350715
Coolant Tank - Remove and Install SMCS - 1354-010; 1377-010-TP; 1377-010; 1377
Removal Procedure
Illustration 1
g02896816
1. Disconnect hose (3). Remove bolts (2) to remove expansion tank (1).
Installation Procedure 1. Install expansion tank (1) in the reverse order of removal. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:24:25 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i05239136
Electric Starting Motor - Remove and Install SMCS - 1453-010
Removal Procedure
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Illustration 1
g03397649
1. Disconnect harness assemblies (3) remove bolts (1), and electric starting motor (2).
Installation Procedure 1. Install electric starting motor (2) in the reverse order of removal. a. Tighten the nut (Terminal B) for cable assembly (3) to a torque of 10.4 ± 0.6 N·m (92.1 ± 5.3 lb in). Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:23:30 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i05350696
Electronic Control Module (ECM) - Remove and Install SMCS - 1901-010; 7600; 7610-010-MCH
Removal Procedure 1. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Inspect/Replace" 2. Refer to Operation and Maintenance Manual, "Radiator Tilting".
Illustration 1
g02832900
3. Engine harness disconnect procedure. a. Harness connectors (1) are color coded. Put identification marks on the connectors for installation purposes.
Illustration 2
g02833556
b. Slide connector lock (2) forward.
Illustration 3
g02833796
c. Push lever (3) forward to the pre-lock position. Note: The lever must be pushed fully forward to be in the pre-lock position. d. While pushing lever (3) forward, grip the connector evenly and pull harness connector (1) straight outward.
Illustration 4
g02834223
4. Remove bolts (4) to remove electronic control module (5).
Installation Procedure NOTICE Review the following procedure before removing and installing the Engine ECM connectors. Do not force the connector onto the ECM. Do not force the lever into the lock. Failure to follow the instructions below will cause damage to the ECM pins, may create various faults, and may require ECM replacement.
Illustration 5
g02834223
1. Position electronic control module (5) and install bolts (4).
Illustration 6
g02832900
2. Engine harness connect procedure. a. Harness connectors (1) are color coded.
Illustration 7
g02834216
Illustration 8
g02834240
b. Ensure that the aligning key features of harness connector (1) are aligned with the receptacle on the electronic control module. c. Position harness connector (1) and press firmly until lever (3) moves slightly forward.
Illustration 9
g02834442
Illustration 10
g02834456
d. Press lever (3) backward until harness connector (1) is fully engaged with the receptacle on the electronic control module. Note: The lever action should be smooth and continuous. Do not attempt to force the lever or damage to the connector or the electronic control module can occur.
Illustration 11
g02834476
e. Slide connector lock (2) backward to secure lever (3) in place. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 12 16:28:08 UTC+0700 2025
Product: SKID STEER LOADER Model: 236D3 SKID STEER LOADER AZ6 Configuration: 236D3 Skid Steer Loader AZ600001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly 253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3, 242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement Media Number -M0097942-00
Publication Date -01/07/2013
Date Updated -08/11/2019
i06510920
Engine - Remove and Install SMCS - 1000-010; 1002 S/N - AZ61-UP S/N - CW91-UP S/N - F9C1-UP S/N - FMA1-UP S/N - GK61-UP S/N - HSX1-UP S/N - KEZ1-UP S/N - KXL1-UP S/N - LM71-UP S/N - MC91-UP S/N - ME61-UP S/N - NXL1-UP S/N - R2L1-UP S/N - S7E1-UP S/N - TE91-UP S/N - TLS1-UP
Removal Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
368-0005
Lift Assembly
1
B
387-9124
Wrench Adapter
1
Start By: a. Remove the air cleaner b. Remove the battery. c. Remove the radiator and hydraulic oil cooler. d. Tilt the cab.
Illustration 1
g03343144
1. Disconnect harness assembly (1) from the alternator.
Illustration 2
g03343346
NOTICE The orientation of the mass air flow sensor is critical to engine performance. A failure to orientate the mass airflow sensor correctly could result in fault codes.
2. Mark the position of the mass air flow sensor (2) for installation purposes. Disconnect harness assembly (3) from the mass air flow sensor.
Illustration 3
g03343361
3. Disconnect harness assembly (4) that is below the formed air intake hose.
Illustration 4
g03344274
4. Loosen clamps (5). Disconnect clip (6). Remove elbow (7).
Illustration 5
g03344276
5. Disconnect hose (8) from the side of the fuel tank.
Illustration 6
g03344280
6. Disconnect exhaust (9) and position out of the way.
Illustration 7
g03344554
Illustration 8
g03344562
7. Remove bolts (10). Remove cover (11).
NOTICE Review the procedure before removing or installing the engine ECM connectors. Do not force the connectors onto the ECM. Do not force the lever in to lock. A failure to follow the instructions below will damage the ECM pins, may create various fault codes, and may require ECM replacement.
8. Disconnect the two 80 pin connectors (12) from the ECM. Refer to Disassembly and Assembly, "Electronic Control Module - Remove and Install" for the correct procedure. 9. Disconnect harness assembly (13). Secure the engine harness to the engine.
Illustration 9
g03344656
10. Disconnect hoses (14) from the top of the fuel tank.
Illustration 10
g03344683
11. Attach Tooling (A) and a suitable lifting device to engine (15). The weight of engine (15) is approximately 329 kg (725 lb).
Illustration 11
g03349029
12. Remove nut (16). Repeat this step for the opposite side.
Illustration 12
g03349036
Illustration 13
g03349039
13. Use suitable blocking to support pump assembly (17). Use Tooling (B) to remove bolts (18).
Illustration 14
14. Remove bracket (19).
g03399819
This is the sample of the manual click on the download link for complete manual
Download Now For some reason if link does not work download this pdf and then click