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Service Repair Manual 160M MOTOR GRADER

Printed by : quality-service-repair-manual.com

Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen.

Personal injury can result from hot coolant. Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.

NOTICE Never weld or solder any charged components.

       

Proper Technique for Assembly





 



 

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

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 



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  Note: 



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Sun Jan 2 10:00:34 UTC+0530 2022

  Product: MOTOR GRADER Model: 160M MOTOR GRADER B9T Configuration: 160M Motor Grader - All Wheel Drive B9T00001-UP (MACHINE) POWERED BY C9 Engine

Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

i05907617

General Information SMCS -

Refrigeration System

Personal injury can result from contact with refrigerant. This system is under pressure at all times, even if the engine is not running. Heat should never be applied to a charged system. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, evacuate the system recovering the refrigerant before removing the fitting. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.

Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen.

Personal injury can result from hot coolant. Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.

                                 

       Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

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Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

i05907627

In-Line Refrigerant Dryer - Remove and Install SMCS -

Dryer Installation

This is the sample of the manual Click on the download link for complete Manual

Download Link

Personal injury can result from hot coolant. Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.

NOTICE Never weld of solder any charged components.





   

Note: 

Disassembly and Assembly

    







  

Note:  

Before removing the dryer, perform the following steps in order to diagnose the problem    

                 Pressure Range (1) Ambient Air Temperature C° (F°)











High Pressure Test Fitting kPa (psi) (2) (3)

Low Pressure Test Fitting kPa (psi) (4) (5)































 







 

  Note:                       Note:             

Dryer Removal    

        Note:               Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Jan 2 10:01:52 UTC+0530 2022

Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

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Machine Preparation for Disassembly and Assembly SMCS -

Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen.

Personal injury can result from hot coolant. Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.

NOTICE Never weld or solder any charged components.

Note:   Note:                       

       Oil Capacities for Component Replacements 





 

     

   



    Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Jan 2 10:00:19 UTC+0530 2022

Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

i05907623

Refrigerant Accumulator - Remove and Install SMCS -          Note:  Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Jan 2 10:01:06 UTC+0530 2022

Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

i05907622

Refrigerant Compressor - Remove and Install SMCS -

Removal

    



             

Installation                     Note:     Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Jan 2 10:00:50 UTC+0530 2022

Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

i05907624

Refrigerant Expansion Valve - Remove and Install SMCS -      Note:         Note:        8P-6355  5P-7070       

   Copyright 1993 - 2022 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

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Disassembly and Assembly Air Conditioning and Heating R134a for All Caterpillar Machines Media Number -SENR5664-31

Publication Date -01/05/2015

Date Updated -23/10/2018

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Refrigerant Orifice Tube Assembly - Remove and Install SMCS -   

Removing the Orifice Tube   

NOTICE Do not attempt to remove the orifice tube with pliers. Do not twist or rotate the orifice tube in the tube assembly.

This is the sample of the manual Click on the download link for complete Manual

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



     

    1U-9890          

Cat Caterpillar 160M Service Repair Manual PDF Download