Ref no.: PUB-B GB
Operation no.: 256-011
Kit no.:
Option no.:
VOE15021070
81422
Issuer: ART
Date: 2018-03-02
Profile: A40E FS Volvo, A40E Volvo
Air cleaner, installing NOTICE Within this Installation Instruction some articles have alternative part numbers stated! Older articles that include hexavalent chromium (Cr6 ) have been replaced with new articles that do not.
Total procedure time (hr): 3.50
Foreword Read and understand the safety instructions in the Operator's Manual and Service Information for the machine. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.
Kit list Part no.
Qty.
Description
Position in fig. 13 and 14
11110614
2
Oil bath air cleaner
1
11110260
2
Cover
2
15017649
1
Bracket
3
15008981
1
Bracket
4
15043520
2
Anchorage
5
15043657
4
Brace
6
11192753
1
Plate
7
15009218
2
Plate
8
965179
8
Flange screw
9
948645/990950
19
Flange lock nut
10
11117464/60114321
16
Washer
11
946671/984736
8
Flange screw
12
946472/990861
8
Flange screw
13
971098
18
Flange lock nut
14
960143
16
Washer
15
965185
2
Flange screw
16
960143
10
Washer
17
946472/990861
8
Flange screw
18
948087
6
Washer
19
15009273
1
Bracket
20
945444
1
Flange screw
21
11193741
1
Plug
23
11192152
1
Bracket
24
947760
2
Flange screw
25
15047291
1
Hose
26
15063876
1
Pipe
29
11192141
1
Vent hose
30
11191149
2
Hose clamp
31
11191151
4
Hose clamp
33
15017614
1
Hose
34
15061969
1
Hose
35
11191148
3
Hose clamp
37
11302567
1
Tube
38
4861702
1
Retaining strap
39
20565673
1
Vacuum switch
40
4821292
1
Cable tie
41
18 litres
Engine oil
42
11055612/60113882
16
Washer
43
980614
1
Clamp
44
1. Park the machine in service position on a firm and level surface. 2. Lower the front grille and raise the hood. 3. Let the machine cool down. 4. Remove the two upper foot steps and the foot plate on the right-hand side. 5. Fit the bracket onto the compartment lid. Use the two existing holes in the middle of the rubber mat. Make sure the compartment is empty.
Figure 1 V1055264 Part no.
Qty.
Description
Position
11192152
1
Bracket
24
948087
2
Washer
19
948645/990950
2
Flange lock nut
10
947760
2
Flange screw
25
6. Fit the bracket for the first oil bath cleaner.
Figure 2 V1055265 Part no.
Qty.
Description
Position
15017649
1
Bracket
3
960143
4
Washer
17
948087
2
Washer
19
11192753
1
Plate
7
971098
4
Flange lock nut
14
965185
2
Flange screw
16
946472/990861
2
Flange screw
18
7. Fit the attachment and braces on the first oil bath cleaner. Part no.
Qty.
Description
Position
11110614
1
Oil bath cleaner
1
11051515
1
Attachment
5
11052124
2
Brace
6
965182
8
Flange screw
9
948645/990950
8
Flange lock nut
10
11117464/60114321
16
Washer
11
11190217
8
Spacer sleeve
12
8. Raise the oil bath air cleaner and fit it in the bracket.
Figure 3 V1055267 Part no.
Qty.
Description
Position
946472/990861
4
Flange screw
13
971098
4
Flange lock nut
14
960143
8
Washer
15
9. Fit hose on the oil bath air cleaner pipe and lock using hose clamp.
Figure 4
V1055268 Part no.
Qty.
Description
Position
11121174
1
Hose
26
11191149
1
Hose clamp
31
NOTE! Smear petroleum jelly on the pipe ends 10. Fit the air tube on the hose using hose clamp.
Figure 5 V1055273 Part no.
Qty.
Description
Position
11192145
1
Air tube
27
11191150
1
Hose clamp
32
11. Fit the vent hose on the air tube using hose clamp. Part no.
Qty.
Description
Position
11192142
1
Vent hose
28
11191151
1
Hose clamp
33
12. Fit the pipe on the vent hose using hose clamps.
Figure 6 V1055274 Part no.
Qty.
Description
Position
15010243
1
Pipe
29
11191151
2
Hose clamp
33
13. Remove the cover from the existing air cleaner. Fit the vent hose on the pipe and on the air cleaner. Lock using hose clamps.
Figure 7 V1055276 Part no.
Qty.
Description
Position
11192141
1
Vent hose
30
11191151
2
Hose clamp
33
14. Fit the bracket for the second oil bath cleaner.
This is the sample of the manual if you need complete manual
Click Here to download
Figure 8 V1055309 Part no.
Qty.
Description
Position
15008981
1
Bracket
4
960143
4
Washer
17
948087
2
Washer
19
15009218
2
Plate
8
971098
6
Flange lock nut
14
946472/990861
6
Flange screw
18
15. Fit the attachment and braces on the second oil bath cleaner. Part no.
Qty.
Description
Position
11110614
1
Oil bath cleaner
1
11051515
1
Attachment
5
11052124
2
Brace
6
965182
8
Flange screw
9
948645/990950
8
Flange lock nut
10
11117464/60114321
16
Washer
11
11190217
8
Spacer sleeve
12
16. Raise the oil bath air cleaner and fit it in the bracket.
Figure 9
V1055267 Part no.
Qty.
Description
Position
946472/990861
4
Flange screw
13
971098
4
Flange lock nut
14
960143
8
Washer
15
17. Fit the elbow on the oil bath air cleaner pipe.
Figure 10 V1055313 Part no.
Qty.
Description
Position
11079636
1
Elbow
36
11191149
1
Hose clamp
31
NOTE! Smear petroleum jelly on the pipe ends 18. Fit the next elbow with a tube insert.
Figure 11 V1055314 Part no.
Qty.
Description
Position
11141093
1
Elbow
35
11302567
1
Tube
38
11191148
2
Hose clamp
37
19. Insert the next tube and fit the hose between the elbow and the pipe. Fix with retaining strap. Part no.
Qty.
Description
Position
15017614
1
Hose
34
11302567
1
Tube
38
11191148
3
Hose clamp
37
4861702
1
Retaining strap
39
20. Fit the vacuum switch. Part no.
Qty.
Description
Position
20565673
1
Vacuum switch
40
4821292
1
Cable tie
41
21. Fit the new bracket and the existing rear light. Put the plug in the hole left on the inner side.
Figure 12 V1055316 Part no.
Qty.
Description
Position
15009273
1
Bracket
20
946329/984753
1
Flange screw
21
11055606/997380
1
Washer
22
971098
1
Flange lock nut
14
11193741
1
Plug
23
22. Fill 9 litres (2.4 us gal) of engine oil in each oil bath cleaner. 23. Reset the machine, lower the hood and raise the front grille. 24. Enter equipment number 81422 on the machine card.
Figure 13 V1055351
Figure 14 V1055353
Ref no.: PUB-B GB
Operation no.: 362-905
Kit no.:
Option no.:
VOE15195310
11371211, 81083
Issuer: ART
Date: 2018-03-02
Profile: A25D Volvo, A25E Volvo, A25F Volvo SN 13001-99999, A25F Volvo SN 320001-, A25G Volvo, A30D Volvo, A30E Volvo, A30F Volvo SN 12001-99999, A30F Volvo SN 320001-, A30G Volvo, A35D Volvo, A35E FS Volvo, A35E Volvo, A35F FS Volvo SN 10001-99999, A35F FS Volvo SN 320001-, A35F Volvo SN 10001-99999, A35F Volvo SN 320001-, A35G FS Volvo, A35G Volvo, A40D Volvo, A40E FS Volvo, A40E Volvo, A40F FS Volvo SN 11001-99999, A40F FS Volvo SN 320001-, A40F Volvo SN 11001-99999, A40F Volvo SN 320001-, A40G FS Volvo, A40G Volvo, A45G FS Volvo, A45G Volvo, A60H Volvo
Back up alarm, installing new NOTICE Within this Installation Instruction some articles have alternative part numbers stated! Older articles that include hexavalent chromium (Cr6 ) have been replaced with new articles that do not.
Total procedure time (hr): 0.60
Foreword Read and understand the safety instructions in the Operator's Manual and Service Information for the machine. The Installation Instruction sometimes refers to information in the Operator's and Service Manual. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.
Kit list Part no.
Qty.
Designation
Position in Fig. 1
17468188
1
Back-up alarm unit
1
16834314
1
Plate
2
60113098/984756
2
Flange bolt
3
11058692
2
Spacer
4
60113168/990951
2
Flange lock nut
5
4881440
1
Cable tie
6
Tools
Tech Tool Service Tool
For installing this optional equipment, we do not consider that any special installation equipment is required. 1. The following is included to facilitate installation: Kit list Installation instructions NOTE! Before starting to work, park the machine on level ground and prepare it for service by placing it in service position according to Safety rules for service. 2. Connect Tech Tool Service Tool to the network. Select “Administer software, new”, select Accessory kit (Conversion kit), and enter number 11721152.
Figure 1
3. Connect Tech Tool Service Tool to the machine. Run operation 17093–3. Program with stored software. Report to the cental system. 4. Reset the machine.
Ref no.: PUB-B GB
Operation no.: 951-901
Kit no.:
Option no.:
VOE15020575
81332
Issuer: ART
Date: 2018-03-02
Profile: A40E FS Volvo, A40E Volvo
Body heating, installing new NOTICE Within this Installation Instruction some articles have alternative part numbers stated! Older articles that include hexavalent chromium (Cr6 ) have been replaced with new articles that do not.
Total procedure time (hr): 3.00
Foreword Read and understand the safety instructions in the Operator's Manual and Service Information for the machine. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.
Kit list Part no.
Qty.
Designation
11052630
1
Exhaust pipe
4965132
1
Exhaust pipe
60113079/984733
3
Flange bolt
4940841
3
Washer
4940630
6
Leaf spring
11056283
1
Clamp
11050994
1
Exhaust hose
11051058
1
Pipe
11051057
1
Stay
11056142
2
Clamp
11193212
1
Guide arm
11196513
1
Exhaust pipe
11192861
1
Exhaust pipe
13971019
4
Flange bolt
976945/994849
4
Hex nut
4770880
1
Gasket
13976433
3
Flange bolt
11195796
3
Washer
13960149/60114312
3
Washer
4966259
3
Spring
11052381
3
Gasket
4965124
1
Ring
13971072/990970
3
Hex nut
4940622
12
Sleeve
4940623
6
Spring
11064911
6
Stud bolt
4881590
2
Ring
13971072/990970
3
Hex nut
60113167/990950
2
Flange lock nut
60113084/984738
2
Flange bolt
60113082/984736
8
Flange bolt
60113167/990950
8
Flange lock nut
11196515
1
Bracket
60113113
2
Flange bolt
60113588
2
Spacer tube
997409/990970
2
Flange lock nut
11052194
1
Pipe end
1589141
1
Clamp
965190
1
Flange bolt
13971098/990951
1
Flange lock nut
598110
Required
Paint protective agent
15172179
1
Protective plate
Installation 1. Service position
NOTICE Before starting any work, park the machine on a level surface and prepare it for service by putting it into service position according to Safety rules for service. 2. Before the parts are installed, lubricate the surfaces marked A according to figure with lubricant.
Figure 1 NOTE! It is important that the lubricant is allowed to dry thoroughly (at least 20 min.) before the exhaust pipe and exhaust hose are assembled. 3. Remove the flange bolts on the protective plate over the parking brake, pos. 1.
Figure 2
4. Install the plate with the flange bolts.
Figure 3
5. Install compression springs and washers. 6. Install the exhaust pipe on the bracket. Install washers and flange lock nuts. Do not tighten the flange nuts yet. Part no.
Designation
Qty.
Position Fig. 3
11196515
Bracket
1
1
4966259
Compression spring
3
3
960149
Washer
3
4
11196513
Exhaust pipe
1
5
11195796
Washer
3
6
976433
Flange nut
3
7
in
7. Install 3 stud bolts with nut on the existing ring for the exhaust pipe. The stud bolt should protrude max. 15 mm, see Fig. 3. Part no.
Designation
Qty.
Position Fig. 4
11064911
Stud bolt
3
1
971072
nut
3
2
in
Figure 4
8. Install the gasket in the exhaust hose
Figure 5
Part no.
Designation
Qty.
Position Fig. 4
11052381
Gasket
1
1
11050994
Exhaust hose
1
2
in
9. Assemble the exhaust hose and the exhaust pipe
Figure 6
10. Install thrust spring, sleeves, and nuts on the stud bolt. The stud bolt should protrude 2.5 mm from the nut Part no.
Designation
Qty.
Position Fig 6
4940623
Compression spring
3
1
4940622
Sleeve
6
3
971072
Nut
6
4
in
11. Take the exhaust pipe and install both rings Part no.
Designation
Qty.
Position Fig. 7
4965132
Exhaust pipe
1
1
4881590
Ring
2
2
in
12. Take the ring and exhaust pipe, and install a gasket in the ring and one in the exhaust pipe.
Figure 7
13. Install the stud bolts with nuts in the ring. Part no.
Designation
Qty.
Position Fig. 8
4965124
Ring
1
1
11052381
Gasket
2
2
11064911
Stud bolt
3
3
971072
Nut
3
4
4465132
Exhaust pipe
1
5
Figure 8
14. Assemble both exhaust pipes. 15. Install the thrust spring, 2 sleeves and 2 nuts on each stud bolt. Measurements according to Fig 8.
in
Figure 9
Part no.
Designation
Qty.
Position Fig. 9
11052630
Exhaust pipe
1
1
4965132
Exhaust pipe
1
2
4940623
Compression spring
3
3
4940622
Sleeve
6
4
971072
Nut
6
5
in
16. Install the assembled exhaust pipes on the exhaust hose.
Figure 10
17. Install leaf springs with washers and flange bolts. Part no.
Designation
Qty.
Position Fig. 10
11050994
exhaust hose
1
1
4940630
Leaf spring
6
2
4940841
Washer
3
3
946440/984733
Flange bolt
3
5
18. Take out the stay and grease it with installation paste
in
Figure 11
19. Install the stay in the pipe
Figure 12
Part no.
Quantity
Designation
Position in Fig. 12
11051057
1
Stay
1
11051058
1
Pipe
2
11056142
1
Clamp
3
965194
2
Flange bolt
4
971099/990952
2
Flange lock nut
5
11051056/60113588
2
Spacer tube
6
11056283
1
Clamp
7
946671/984736
8
Flange bolt
8
948645/990950
8
Flange lock nut
9
20. Install both clamps on the stay and the pipe with flange bolt, flange lock nut, and spacer tube. 21. Install clamp with clamp as well as protective plate around the exhaust hose. Use flange bolt and flange lock nut.
Figure 13
Part no.
Designation
Qty.
Position in Fig. 13
15172179
protective plate
1
1
22. Assemble the other clamp with the exhaust hose's fixed clamp. Use flange bolt and flange lock nut. 23. Install the guide arm with bolts and nuts.
Figure 14
Part no.
Designation
Qty.
Item in Fig. 14
11193212
Guide arm
1
1
13947760/984738
Bolt
2
2
948645/990950
Nut
2
2
24. Install the gasket on the exhaust pipe, and install the exhaust pipe between the load body and exhaust pipe.
Figure 15
Part no.
Designation
Qty.
Position Fig. 13
4770880
Gasket
1
1
11192861
Exhaust pipe
1
2
971019
Bolt
4
3
960148
Washer
4
4
25. Adjust the position. NOTE! The location of position 1 and position 3 is controlled from position 2.
Figure 16 V1085091 26. Tighten the three bolts for the bracket. Tighten the nuts for the exhaust pipe/bracket 27. Install the pipe end on the muffler's exhaust pipe. See pos. in Fig. 14
in
Figure 17
Part no.
Designation
Qty.
Item in Fig. 14
11052194
Pipe end
1
1
1589141
Clamp
1
2
965190
Flange bolt
1
3
971098
Flange nut
1
4
28. Enter equipment number 81332 on the machine card.
Ref. no.
Kit no.
Option no.
Operation no.
Issuer
Date
VOE12A1003740
15020368
81017
360 xx
ART
20070706
Page
1/6
Regarding A25D, A25E, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS, TD450D
Nödströmbrytare VARNING! Läs alla skyltar och anvisningar som finns på maskinen och säkerhetsinstruktionerna i instruktionsboken innan Du börjar arbetet på maskinen. Monteringsanvisningen är baserad på användning av specialverktyg, E-verktyg och i allmänna handeln tillgängliga standardverktyg samt instruktions- och verkstadshandböcker. Utrustningen ska monteras av behörig person på auktoriserad verkstad. Volvo Construction Equipment AB, Customer Support Division frånsäger sig allt ansvar om andra verktyg eller arbetsmetoder än de i anvisningen beskrivna kommer till användning.
Satslista Art. nr. Antal 11117759 1 11117765 1 946173 4 948645 4 11117760 1 11117761 1 964115 1 969516 2 963103 2 11117764 1 952627 2 946544 3 949278 3 4881438 8
Benämning Brytare Skydd Flänsskruv Flänslåsmutter Genomföring Mutter O-ring 19, 2x2,5 Sextandhålskruv Låsmutter Ledningsmatta Klamma Flänsskruv Flänslåsmutter Bandklämma 25
Pos. i Fig.
Op. no. 360 xxx Tools:
Volvo Construction Equipment AB, Customer Support Division SE-360 42 Braås Sweden
www.volvo.com
Printed in Sweden
Ref. no.
Kit no.
Option no.
VOE12A1003740
15020368
81017
Operation no.
Issuer
Date
Page
ART
20070706
2/6
VCADS Pro
Gäller: A35E, A35E FS, A40E, A40E FS 1
Ställ maskinen på ett plant och hårt underlag.
2
Slå ifrån huvudströmställaren.
3
Låt maskinen svalna.
4
Borra hål på skärmen 4 st Ø 10 mm. 2 st Ø 5 mm och 1st Ø 7 mm. Enligt fig 1
5
Sätt dit brytaren på skärmen.
Fig. 1
Art. nr. Antal Benämning 11117759 1 Brytare 11117762 2 Sextandhålskruv 963103 1 Låsmutter
Fig. 2
Pos. i Fig. 2 1 8 9
Ref. no.
Kit no.
Option no.
VOE12A1003740
15020368
81017
Operation no.
6
Issuer
Date
Page
ART
20070706
3/6
Koppla ledningsmattan till brytaren. Klamma enligt fig 3. NOTE! Smörj anslutningarna med vaselin. Art. nr. Antal Benämning 11117764 1 Ledningsmatta 952627 1 Klamma 946544 1 Flänsskruv 949278 1 Flänslåsmutter 11117760 1 Genomföring 11117761 1 Mutter 964115 1 O-ring
Pos. i Fig. 3 10 11 12 13 5 6 7
Fig. 3
7
Anslut ledningsmattan till kablage CO6 anslutning F11. Klamma enligt fig 4. NOTE! Ledningsmatta införd på A35D serie nr. 11068 och A40D serie nr. 10062 Art. nr. Antal Benämning 4881438 8 Bandklämma 25 11117764 1 Ledningsmatta
Fig. 4
Pos. i Fig.
This is the sample of the manual if you need complete manual
Click Here to download