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«Weneedaparadigmshiftinthefieldofarchitecturethatgetsclosertotheneedsof people,thusfindingananswerforthe“Earth”withinthe“earth”».

-MarioCucinella

3D

The rapid development of three-dimensional printing technology (3D Printing – 3DP), combined with the growing demand for architectural solutions with an ecological character, has led to the exploration of new building materials and construction techniques. Within this context, the use of earth-based construction technologies seeks to bridge the gap, marking a contemporary re-approach to traditional building methods.

The aim of this research is to highlight 3DP technology with earth-based materials through data comparison and the extraction of conclusions that reflect the current state and level of development of this technology. The study is structured into three main parts: the first focuses on the review and analysis of current related scientific literature, presented through a range of comparative diagrams and case studies, the second examines realized projects constructed with 3DP using earth-based materials, showcasing different architectural and construction techniques; while the third part concerns the experimental application of printing small-scale clay-based prototypes, through which the potential as well as the limitations of the technology are explored.

Overall, the study demonstrates that 3DP with earthen materials constitutes an innovative and sustainable construction method. However, it remains at a transitional stage and requires further research in order to achieve its full implementation at an architectural scale.

Key words

3D printing, earthen architecture, additive manufacturing, robotic manufacturing, sustainable construction

1.5.1 Γερανογέφυρα

1.5.2 Γερανός

1.5.3 Τύπος Δ (δέλτα)

1.5.4

1.5.6

2.1

2.2 TOVA

2.3 TECLA

(Gyawali et al., 2024)(Gomaa et al., 2022).

(Gyawali et al., 2024)(Gomaa et al., 2022).

(Three-Dimensional Printing - 3DP)(2022)(Ming et al., 2022).

(Alhumayani et al., 2020). Ένας

(Asaf et al., 2023).

(Alhumayani et al., 2020).

(Alhumayani et al.,

et al.,

(Giacomobono et al.,

et al., 2022).

(Curth et al., 2024).

(Wu et al., 2024).

(Ji et al., 2023).

et al.,

(Rocha et al., 2023).

(Wu et al., 2024).

1.3.1

(2023).

et al., 2023) (Giacomobono et al., 2024).

(2023)(2024). Ωστόσο, απαιτείται προσοχή

(Faleschini et al., 2023).

(Giacomobono et al., 2024).

(Faleschini et al., 2023).

1.3.5 Τσιμέντο

et al.,

(Faleschini et al., 2023)(Curth et al., 2024).

(Arrigoni et al.,

(Faleschini et al., 2023).

(Arrigoni et al., 2017).

1.4 Έλεγχος μηχανικών / δομικών

(Additive Manufacture-AM)

(Hassan et al.,

et

Delta Printers

(Ferretti et al., 2022).

Liquid Deposition Modeling (LDM),

(2022).

Ferretti et al.,

Printing

Eidgenössische Technische Hochschule Zürich (ETH)(Ming et al., 2022)(βλ.

CAD (Computer-Aided Design), CAM (Computer-Aided Manufacturing) και CAE (Computer-Aided Engineering) (βλ. Διάγραμμα 11).

(Ferretti et al.,

η KUKA (21%) και η ABB (11%),

παραγωγή

Stäubli (6%)

οι UNIVERSAL ROBOTS, aniwaa, COGIRO, StoneFlower

3DPOTTER

και της οροφής (2024). Συγκεκριμένα, για την κατασκευή της τοιχοποιίας εφαρμόζεται

2.1 Gaia

(2018).

2.2 TOVA

(IAAC, n.d.)(βλ. Εικόνα

3D Printing Architecture του Institute for Advanced Architecture of Catalonia (IAAC), με τη συμμετοχή ομάδας δεκαοκτώ φοιτητών προπτυχιακού και μεταπτυχιακού επιπέδου, σε συνεργασία με την εταιρεία WASP, η οποία παρείχε τον εξοπλισμό

«TOVA» έχει

TOVA, Πηγή: IAAC, n.d.

Εικόνα 18. Τομή TOVA, Πηγή: IAAC, n.d.

2.3 TECLA

WASP (WASP, 2018).

(Giacomobono et al., 2024).

(Giacomobono et al., 2024).

(Paula Pintos, 2021).

Pintos,

et al.,

2.4 Hope Village Community Building

«Hope Village Community Building» (βλ.

Hassell Studio

ClarkeHopkinsClarke Studio, το Institute for Advanced Architecture of Catalonia (IAAC), η

EOC Engineers,

(Hassell, n.d.).

(IAAC,

(EARTH ARCHITECTURE, 2024)(Hassell, n.d.).

(Hassell, n.d.)(EARTH ARCHITECTURE, 2024).

- Πηλός: 2000 gr - Νερό: 800 gr - Ρευστοποιητής SIKA: 20 ml - Τροποποιητής ιξώδους:

-

Συμπεράσματα

Alhumayani, H., Gomaa, M., Soebarto, V., & Jabi, W. (2020). Environmental assessment of large-scale 3D printing in construction: A comparative study between cob and concrete. Journal of Cleaner Production, 270, 122463. https://doi.org/10.1016/j.jclepro.2020.122463

Arrigoni, A., Beckett, C., Ciancio, D., & Dotelli, G. (2017). Life cycle analysis of environmental impact vs. durability of stabilised rammed earth. Construction and Building Materials, 142, 128–136. https://doi.org/10.1016/j. conbuildmat.2017.03.066

Asaf, O., Bentur, A., Larianovsky, P., & Sprecher, A. (2023). From soil to printed structures: A systematic approach to designing clay-based materials for 3D printing in construction and architecture. Construction and Building Materials, 408, 133783. https://doi.org/10.1016/j.conbuildmat.2023.133783

Curth, A., Pearl, N., Castro-Salazar, A., Mueller, C., & Sass, L. (2024). 3D printing earth: Local, circular material processing, fabrication methods, and Life Cycle Assessment. Construction and Building Materials, 421, 135714. https://doi.org/10.1016/j.conbuildmat.2024.135714

EARTH ARCHITECTURE. (2024, October 8). Hope Village Community Center: Tanzania. Https://Eartharchitecture.Org/?P=1460. https://eartharchitecture. org/?p=1460

Faleschini, F., Trento, D., Masoomi, M., Pellegrino, C., & Zanini, M. A. (2023). Sustainable mixes for 3D printing of earth-based constructions. Construction and Building Materials, 398, 132496. https://doi.org/10.1016/j. conbuildmat.2023.132496

Ferretti, E., Moretti, M., Chiusoli, A., Naldoni, L., De Fabritiis, F., & Visonà, M. (2022). Mechanical Properties of a 3D-Printed Wall Segment Made with an Earthen Mixture. Materials, 15(2), 438. https://doi.org/10.3390/ma15020438

Giacomobono, L., Argenti, M., Ferretti, E., & Paparella, G. (2024). ThreeDimensional Printing with Earthen Materials: A Settlement-Scale Design Experience. Buildings, 14(9), 2721. https://doi.org/10.3390/buildings14092721

Gomaa, M., Jabi, W., Soebarto, V., & Xie, Y. M. (2022). Digital manufacturing for earth construction: A critical review. Journal of Cleaner Production, 338, 130630. https://doi.org/10.1016/j.jclepro.2022.130630

Gyawali, B., Haghnazar, R., Akula, P., Alba, K., & Nasir, V. (2024). A review on 3D printing with clay and sawdust/natural fibers: Printability, rheology, properties, and applications. Results in Engineering, 24, 103024. https://doi. org/10.1016/j.rineng.2024.103024

Hassan, H., Rodriguez-Ubinas, E., Al Tamimi, A., Trepci, E., Mansouri, A., & Almehairbi, K. (2024). Towards innovative and sustainable buildings: A comprehensive review of 3D printing in construction. Automation in Construction, 163, 105417. https://doi.org/10.1016/j.autcon.2024.105417

Hassell. (n.d.). Hope Village Community Building, One Heart Tanzania. Https://Www.Hassellstudio.Com/Project/Community-Building-HopeVillage-One-Heart-Tanzania. Retrieved August 27, 2025, from https://www. hassellstudio.com/project/community-building-hope-village-one-hearttanzania

IAAC. (n.d.). TOVA. Https://Iaac.Net/Projects/Tova/. Retrieved August 27, 2025, from https://iaac.net/projects/tova/

Ji, Y., Poullain, P., & Leklou, N. (2023). The selection and design of earthen materials for 3D printing. Construction and Building Materials, 404, 133114. https://doi.org/10.1016/j.conbuildmat.2023.133114

Juak, J. (2024). Advancing 3D Printing of Clay in Architecture [Technical University in Graz]. https://www.researchgate.net/publication/378822643_ Advancing_3D_Printing_of_Clay_in_Architecture

Ming, C., Mirjan, A., Medina Ibáñez, J., Gramazio, F., & Kohler, M. (2022). Impact Printing. 3D Printing and Additive Manufacturing, 9(3), 203–211. https://doi.org/10.1089/3dp.2021.0068

Paula Pintos. (2021, April 27). TECLA Technology and Clay 3D Printed House / Mario Cucinella Architects. Https://Www.Archdaily.

Paula Pintos. (2021, April 27). TECLA Technology and Clay 3D Printed House / Mario Cucinella Architects. Https://Www.Archdaily.Com/960714/ Tecla-Technology-and-Clay-3d-Printed-House-Mario-Cucinella-Architects. https://www.archdaily.com/960714/tecla-technology-and-clay-3dprinted-house-mario-cucinella-architects

Rocha, D., Faria, P., & Lucas, S. S. (2023). Additive Manufacturing of EarthBased Materials: A Literature Review on Mortar Composition, Extrusion, and Processing Earth. Materials, 17(1), 202. https://doi.org/10.3390/ma17010202

Sangiorgio, V., Parisi, F., Fieni, F., & Parisi, N. (2022). The New Boundaries of 3D-Printed Clay Bricks Design: Printability of Complex Internal Geometries. Sustainability, 14(2), 598. https://doi.org/10.3390/su14020598

Tohidi, A., Gomaa, M., Haeusler, M. H., & Shiel, J. (2024). 3D Printing SelfShading Wall Structure With Earth. Enhancing Thermal Properties in Earthen Architecture Through Computational Tool Path Design, Inspired by Nature & Vernacular Architecture. The 29th International Conference of the Association for ComputerAided Architectural Design Research in Asia (CAADRIA), 121–130. https://doi.org/10.52842/conf.caadria.2024.3.121 WASP. (n.d.). TECLA, a 3D printed global habitat for sustainable living. WASP. (2018). The 3d printed house Gaia. Https://Www.3dwasp.Com/ En/3d-Printed-House-Gaia/. https://www.3dwasp.com/en/3d-printedhouse-gaia/

Wu, X., Shi, Q., Huo, J., Zhao, Y., Zhu, L., & Tao, Y. (2024). Experimental study on buildability and mechanical properties of 3D printing cob. Construction and Building Materials, 453, 139082. https://doi.org/10.1016/j. conbuildmat.2024.139082

Ten questions concerning the potential of digital production and new technologies for contemporary earthen constructions

A review on 3D printing with clay and sawdust/natural fibers: Printability, rheology, properties, and applications

Towards innovative and sustainable buildings: A comprehensive review of 3D printing in construction

Michael Hansmeyer's Algorithmic Architecture: The Transformative Impact of 3D Printing on Architectural Design and Education

3D Printing in Architecture

3D Printing for Housing. Recurring

Earth construction: Lessons from the past for future eco-efficient construction

Environmental assessment of large-scale 3D printing in construction: A comparative study between cob and concrete

Building Methods and materials, repair and conservation

Digital manufacturing for earth

A Review of Rammed Earth Construction for ‘Developing Rammed Earth for UK Housing’

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