September 2019
F
O
C
U
Packed full of New-to-Range
S
Steering : Vibration Dampers : Oil Control Valves : Cables
CN0021
faiauto.com
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»» Contents »» WSBK - Round 10 Page 4 - 5
»» Vehicle-of-the-Month Page 6 - 7
»» Steering & Suspension
19. 16.
Page 8 - 9
6.
»» Chain Kits-What’s Hot? Page 10 -11
»» Product News Page 12 - 13
14.
»» Oil Control Valves Page 14 - 15
»» Steering Range Extension Page 16 - 17
»» Vibration Dampers & Cables Page 18 - 19
»» Engine-of-the-Month Page 20 - 21
18.
FAI Focus September 2019
3
»»»Back-2-Business » Portimao - R10
The championship was back in full force this weekend, where our sponsored team delivered some extremely positive results. The free practice sessions on Friday were more about physical fitness for Alvaro Bautista, having spent the summer break recovering from his shoulder injury picked up at Laguna Seca. Despite some discomfort, the Spaniard managed to secure 2nd fastest. Chaz picked up his pace within the afternoon session where he was 5th fastest, but due to a combination of placements, he was 10th overall. Race one began with a blistering pace that almost ended in disaster for both Aruba.it riders when they narrowly avoided contact on
Chaz wasn’t to be so fortunate during race two. Following on from a disappointing 10th in the earlier Superpole, the Welshman started from 14th on the grid. If this wasn’t challenging enough, he also experienced gear-shifter issues which scuppered his attempts of climbing the leader board; a result of which left him in a finishing place of 16th. Bautista, on the other hand, battled away for six laps before taking the lead from front runner Rea (Kawasaki), which he held until the end.
lap one. Bautista ran off to miss both Chaz and other competitors, leaving him lagging behind in 16th. Meanwhile, Chaz kept with the leading pack throughout, bagging a podium position of 2nd. Bautista didn’t give up though, demonstrating racing skill at its finest, he climbed to 4th place, just missing out on a podium position by a couple of seconds.
4
With just three races left of 2019, the competition will be hotting-up. Bautista & Chaz sit 2nd and 7th respectively, with the Spaniard 91 points off Rea, he’ll have to pull out all the stops to vie for the WSBK crown. Action resumes at Magny-Cours, France: 2729th September.
FAI Focus September 2019
FAI Focus September 2019
5
»Vehicle » of the Month Skoda Octavia 2012> The Octavia has provided unparalleled value for money in a segment where almost none of its’ competitors have produced a vehicle to challenge it. A car that can comfortably hold a family of five and two Great Danes in the boot was always going to do well, especially when the base model starts at just 18K. Added to this is a number of variations in engine to choose from, whether you’re after an ecopetrol in the form of the 1.2 TSI or pulling the caravan on the weekend and need a torquey diesel, there’s something to meet all needs….and if you want to save money on taking the family to theme parks you can always opt for the hot-hatch quick, 2.0 TSI 245 HP. Along with optional estate and 4x4 versions, the third-generation Octavia just might be the most versatile model ever! FAI offers a broad range of parts for all the most popular engine variants, coupled with a highly competitive 20 steering & suspension parts.
6
FAI Focus August 2019
...a family of five and two Great Danes in the boot...
FBC0277
Did you know?
HS1718NH Head Gasket (1.6 TDi)
Cable - Park Brake FAI stock a large selection of Steering & Suspension for the Octavia Mk III. Highlights to stock include:
HG1940
SS2423
LP092
Head Gasket (1.4 TSi)
Tie Rod End
Glow Plug (1.6 TDi)
R190S
SS7789 & SS7790
FHBK1002
Rocker Arm (1.6 TDi)
Wishbone L/H & R/H
Wheel Bearing Kit (Front)
B1718
TBK548
FHBK1077
Head Bolts (1.6 TDi)
Timing Belt Kit (1.4 TSi)
FAI Focus September 2019
Wheel Bearing Kit (Rear)
7
STEERING & SUSPENSION TIE ROD ENDS & RACK ENDS
TOP STRUT MOUNT KITS COIL SPRINGS
CONTROL ARMS / WISHBONES
BALL JOINTS
LINK RODS
ANTI ROLL BAR BUSH KITS WISHBONE BUSHES
SCAN ME
FORWARD / REARWARD
for product brochure and more information.
faiauto.com 8
»»Steering & Suspension
Your monthly update FAI’s Steering & Suspension range is constantly being improved with the introduction of new part numbers; fitting a wide range of applications. Dozens of new parts will be added in the coming months which we’ll keep you up to date with. Please see below for some of our latest new to range.
»»New to Range Highlights SS9393 Link Stabiliser
SS9837 Track Control Arm
VOLKSWAGEN JETTA 2008MINI 2007HONDA CIVIC 2012KIA SPORTAGE 2004AUDI A4 2015-
SS9977 Track Control Arm
Control Arm Bush Track Control Arm LH / RH Link Stabiliser Track Control Arm Track Control Arm
SS8508 SS9299 & SS9300 SS9393 SS9837 SS9977
»»Top Pareto Risers SS2760 Lower Ball Joint
SS2729 Control Arm Left
FORD FIESTA 2009MERCEDES C CLASS W204 2007 NISSAN QASHQAI 2013FORD FOCUS II 2004 - 2011 AUDI A3 8P1 2003 - 2012
SS3189 Strut Mount
Lower Ball Joint Control Arm Left Tie Rod End Right Strut Mount Wishbone Bush Front Lower
FAI Focus September 2019
SS2760 SS2729 SS2903 SS3189 SS4310 9
»» Timing Chain Kits What’s been popular this month? HONDA 2.2 CTDi 2005> Fits: Accord, Civic, CR-V, FR-V+
»»TCK162 FIAT, FORD, MINI, PSA, VOLVO 1.6 HDi 2004> Fits: Over 30 models
»»TCK7 HYUNDAI, KIA 1.4 / 1.6i G4FA / G4FC 2007-2016 Mainly Fits: i20, i30, Cee’d, Rio III
»»TCK203VVT 10
FAI Focus September 2019
»» What-2-Stock? Our TCK77 fits Thousands of Vehicles
HYUNDAI, KIA 2.5 CRDi 2003> Mainly Fits: H1, Sorento
FAI Focus September 2019
11
Product News TCK246NG Oil Pump Chain Guide FAI are currently the only brand to include both oil pump chain guides in this timing chain kit. The guide high lighted has been discontinued by Mazda so if the old one is damaged it cannot be sourced from OE.
Application: Mazda Model Engine Mazda 3 2.2 MZR-CD Mazda 6 (R2AA) CX-7
12
Year 01/09-09/14
FAI Focus September 2019
TCK87VVT & TCK87LVVT Timing Chain Kit for Volkswagen Group 1.4FSI, 1.4TSI, 1.6FSI VW Group redeveloped the following components for these engines in 2015: »» Timing Chain. »» Sprockets including VVT hub. »» Guide Rails (PA46). The latest kit - TCK87LVVT can be retro-fitted in place of the earlier design components.
TCK87VVT
Early Design Timing Chain
TCK87LVVT
New Design Timing Chain
Manufacturer AUDI SKODA VW VW VW VW VW
Model Details A3 (8P1) OCTAVIA II (1Z3 & 1Z5) GOLF V (1K1) GOLF V (1K1) JETTA III (1K2) PASSAT (3C2 & 3C5) TOURAN (1T1, 1T2)
Engine 1.6 FSI 1.6 FSI 1.6 FSI 1.6 FSI 1.6 FSI 1.6 FSI 1.6 FSI
Engine Suitable TCK Code CAXA TCK87VVT or TCK87LVVT CAXC TCK87VVT or TCK87LVVT CAVD TCK87VVT or TCK87LVVT CTHD TCK87VVT or TCK87LVVT CNWA TCK87VVT or TCK87LVVT CTKA TCK87VVT or TCK87LVVT CMSB TCK87VVT or TCK87LVVT CTHA TCK87VVT or TCK87LVVT CNWB TCK87VVT or TCK87LVVT CAVB TCK87VVT or TCK87LVVT BMY TCK87VVT or TCK87LVVT BLG TCK87VVT or TCK87LVVT TCK87VVT or TCK87LVVT BAG if fitted with OPCK87-08 TCK87VVT or TCK87LVVT BLF if fitted with OPCK87-08 TCK87VVT or TCK87LVVT BLP if fitted with OPCK87-08
Dates 08/2003->09/2007 02/2004->10/2008 10/2003->07/2008 10/2003->07/2008 09/2005->10/2010 03/2005->06/2008 02/2003->01/2007
FAI Focus September 2019
Eng. Code BAG BLF BAG,BLF & BLP BLF & BLP BLF BLF BAG
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»»New to Range Oil Control Valves
FAI launched its’ select range of OCV’s shortly after the successful introduction of Timing Chain Kits. This latest range extension is our largest development of control valves, many of which complement existing Chain Kits. Please see overleaf for a brief application list and below for some fast-moving numbers.
A3, Leon, Octavia, Golf 04> 2.0 TFSi OCV020 - Use with TCK124VVT 1,2,3,4,5,6,7 Series / X1, X3, X4, X5, X6 04> 3.0 i OCV034 - Use with TCK286VVT Juke, Micra, Note, Qashqai 03> 1.2, 1.4, 1.6 i OCV044 - Use with TCK46VVT 14
FAI Focus September 2019
Part
Make
Model
Engine Series
Year Range
OCV020 Use with TCK124VVT
AUDI SEAT SKODA VW
A1, A3, A4, A6, TT ALTEA, LEON, TOLEDO III OCTAVIA II EOS, GOLF V / VI, PASSAT, SCIROCCO
2.0 FSI / TFSI
2004 -
OCV022
AUDI SEAT SKODA VW
A1, A3, A4, A6, TT ALTEA, LEON, TOLEDO III OCTAVIA II EOS, GOLF V / VI, PASSAT, SCIROCCO
2.0 FSI / TFSI
2004 -
OCV024 Use with TCK158VVT
BMW
1, 2, 3, 4, 5, 6, 7 Series, X1, X3, X4, X5, X6
3.0 i
2004 -
OCV025 Use with TCK158VVT
BMW
1, 2, 3, 4, 5, 6, 7 Series, X1, X3, X4, X5, X6
3.0 i
2004 -
OCV026 Use with TCK20VVT
BMW
1, 3 Series, X1, X3, Z4 Roadster
1.6 (N45) 2.0 (N46)
2000 - 2013
OCV030 Use with TCK56VVT
TOYOTA
YARIS
1.0, 1.3 VVTi (1SZ / 2SZ-FE)
2002 - 2010
OCV031 Use with TCK290VVT
TOYOTA
AVENSIS, RAV 4 III, RAV 4 IV
2.0 (3ZR)
2008 -
OCV032 Use withTCK35VVT
TOYOTA
AURIS, AVENSIS, CELICA, COROLLA, MR 2 III, RAV 4 Mk II
1.4, 1.6 VVT-I, 1.8 1999 - 2012
OCV033 Use with TCK34VVT
TOYOTA
CELICA, COROLLA
1.8 (2ZZ-GE)
1999 -
OCV034 Use with TCK286VVT
TOYOTA
AURIS, COROLLA, IQ, VERSO, YARIS
1.3 (1NR-FE)
2011 -
OCV035
TOYOTA
AURIS, COROLLA, IQ, VERSO, YARIS
1.3 (1NR-FE)
2011 -
OCV036 Use with TCK139VVT
NISSAN
QASHQAI / QASHQAI +2 I, TIIDA, X-TRAIL
1.8, 2.0 (MR18 / 20DE)
2007 - 2013
OCV037 Use with TCK249-15VVT
NISSAN
MICRA IV, NOTE
1.2 (HR12DE)
2010 -
OCV038 Use with TCK207VVT
HONDA
CIVIC VII Hatchback (EU EP EV)
2.0 Type-R (K20A2)
2001 - 2005
OCV039 Use with TCK203VVT
HYUNDAI KIA
ACCENT IV, i20, i30, ix20 CARENS III, CEE'D, RIO III, SOUL, VENGA
1.4, 1.6 CVVT
2006 -
OCV040 (Inlet) Use with TCK254VVT
HYUNDAI KIA
ix35, SANTA FÉ II, SONATA V OPTIMA, SORENTO II, SPORTAGE
2.0, 2.4 i CVVT
2009 -
OCV041 (Exhaust)
HYUNDAI KIA
ix35, SANTA FÉ II, SONATA V OPTIMA, SORENTO II, SPORTAGE
2.0, 2.4 i CVVT
2009 -
OCV042 (Inlet)
HYUNDAI KIA
ix35, SANTA FÉ II, SONATA V OPTIMA, SORENTO II, SPORTAGE
2.0, 2.4 i CVVT
2009 -
OCV043 (Exhaust)
KIA
OPTIMA, SORENTO II, SPORTAGE
2.0, 2.4 i CVVT
2009 -
OCV044 TCK46VVT
NISSAN
JUKE, MICRA III, NOTE, NV200, QASHQAI
1.2, 1.4, 1.6 i
2003 -
FAI Focus September 2019
15
»»Steering & Suspension
New-2-Range Highlights Plus 30 Stock Items
Description
Part No.
Inner Tie Rod
SS8105
Link Stabiliser Rear L/H
SS8124
Link Stabiliser Rear R/H
SS8125
Link Stabiliser Front L/H
SS9427
Link Stabiliser Front R/H
SS9428
Tie Rod End Front L/H
SS8935
Tie Rod End Front R/H
SS8936
Control Arm Front Lower Front L/H 4Matic only
SS10006
Control Arm Front Lower Front R/H 4Matic only
SS10007
Control Arm Front Lower Rear L/H 4Matic only
SS10008
Control Arm Front Lower Rear R/H 4Matic only
SS10009
Control Arm Front Lower Front L/H exc. 4Matic
SS9013
Control Arm Front Lower Front R/H exc. 4Matic
SS9014
Control Arm Front Upper L/H
SS9161
Control Arm Front Upper R/H
SS9162
Description
Part No.
Inner Tie Rod
SS8117
Link Stabiliser Front L/H
SS8116
Link Stabiliser Rear L/H
SS8118
Link Stabiliser Rear R/H
SS8119
Tie Rod End
SS10153
Control Arm Front Lower L/H
SS8072
Control Arm Front Lower R/H
SS8073
Control Arm Front L/H
SS9025
Control Arm Front R/H
SS9026
Control Arm Rear L/H Front Lower
SS9436
Control Arm Rear R/H Front Lower
SS9437
Control Arm Rear Upper L/H & R/H
SS9481
Control Arm Front L/H Upper (242mm)
SS9787
FAI Focus JulyControl 2019Arm Front R/H Upper (242mm)
SS9788
Range Rover Sport 2013>
16
Mercedes C-Class 2014>
»»What-2-Stock Application
Description
Part Number
MINI (F55) 2013-
WISHBONE LH / RH
SS9299 / SS9300
HONDA CIVIC X (FC) 2016-
FRONT LINK ROD
SS9486
AUDI A4 (8W) 2015-
CONTROL ARM FRONT LOWER FORWARD LH / RH
SS9960 / SS9961
BMW X5 (F15) 2013-2018
CONTROL ARM FRONT LOWER FORWARD LH / RH
SS9965 / SS9966
Q. Does FAI offer a heavy-duty Steering & suspension range to VW PASSAT (3G) 2014ARM REAR SS9976 help compensate for battery weight in Electric/Hybrid vehicles? AUDI A4 (8W) 2015ARM REAR UPPER FRONT LH / RH SS9977 / SS9978 OPEL MOKKA 2012LINK ROD FRONT LEFT / RIGHT SS9982 / SS9983 A: FAI maintain high standards of material grades and perform rigorous testing to MERCEDES C CLASS product 2014CONTROL ARMaFRONT LOWER REARWARD LH / RH SS10008 / SS10009 ensure a quality that offers like-for-like safety equivalent repair. AUDI A4 (8W) 2015-
CONTROL ARM FRONT UPPER FORWARD LH / RH
SS10014 / SS10015
AUDI A3 2003-2013
CONTROL ARM BUSH REAR LOWER INNER
SS10047
PEUGEOT 208 2012-
ANTI ROLL BAR BUSH KIT FRONT
SS10075K
AUDI Q5 2009-2016
TIE ROD END LH / RH
SS10083 / SS10084
AUDI Q7 (4M) 2015-
TIE ROD END LH / RH
SS10086 / SS10087
BMW 2 (F45) 2013-
CONTROL ARM BUSH REAR UPPER
SS10088
BMW X5 (F15) 2012-2018
RACK END
SS10097
JAGUAR XF I 2008-2015
TIE ROD END LH / RH
SS10140 / SS10141
RANGE ROVER 2012-
TIE ROD END
SS10153
MERCEDES VITO 2014-
TIE ROD END LH / RH
SS10161 / SS10162
PEUGEOT 508 2010-2018
TIE ROD END LH / RH
SS10164 / SS10165
SKODA RAPID 2012-
LINK ROD FRONT
SS10172
TAXI TX4 2006-2016
LINK ROD FRONT
SS10176
TOYOTA AURIS 2012-2018
TIE ROD END LH / RH
SS10177 / SS10178
VAUXHALL VIVA 2015-
TIE ROD END LH / RH
SS10187 / SS10188
Vehicles that were designed from the off-set to be pure electric, mostly feature a AUDI Q3 (8U) 2011LOWER LH / RH SS10019 / SS10020 unique set of suspensionWISHBONE components, which, if included in the FAI range, will match FORD RANGER (TKE) 2011LINK ROD FRONT SS10027 the original. Electric versions of existing models, such as the VW E Golf, are fitted with the same JAGUAR S-TYPE 1998-2008 ROLL BAR BUSH KIT REAR SS10059K parts as their fuel burningANTI equivalents at point of manufacture. Steering & Suspension JAGUAR XF I 2008-2015 ROLL BAR BUSH KIT FRONT SS10063Kdriving components are designedANTI with safety in mind, so a variety of day-to-day conditions are well catered for, whether fully ladened – bumblingSS10072K down B roads or NISSAN MICRA (K13) 2010ANTI ROLL BAR BUSH KIT FRONT pottering along the motorway. It’s for this reason that the extra few dozen kilos that NISSAN QASHQAI II 2013WISHBONE BUSH FRONT FORWARD LOWER SS10073 the electric system adds are easily distributed throughout the standard set-up. InBMW short, FAI offers the same part that’s coming off the vehicle, despite which driveX5 (F15) 2013-2018 CONTROL ARM BUSH FRONT FORWARD LOWER SS10078 train the vehicle is fitted with.
FAI Focus September February 2019 2019
17
»»New to Range FAI Vabration Dampers
FAIs’ range of vibration dampers has grown by 10 this month. With applications such as the Opel/ Vauxhall 1.7 CDTi & 2.0 D, we’d recommend stocking up. Please see below for the highlights and further application details - visit faiauto.com for a full listing.
Astra, Insignia, Zafira 2.0 CDTi
Corsa, Meriva, Mokka 1.7 CDTi
FVD1073
FVD1072 A3, Ibiza, Octavia, Golf 1.4 TSi
FVD1086 Part
Make
Model
Engine Series
Year Range
FVD1067
MERCEDES-BENZ
C, CLC-, E-CLASS, SPRINTER
200, 220, 270 CDI
2000 - 09
FVD1071
OPEL / VAUXHALL
ASTRA, CORSA, MERIVA, VECTRA, ZAFIRA
1.4, 1.6, 1.8i 16V
1994 - 09
FVD1072
OPEL / VAUXHALL
ASTRA, CORSA, MERIVA, MOKKA, ZAFIRA
1.7 D, TD, CDTi
02/2007 >
FVD1073
OPEL / VAUXHALL
ASTRA, CASCADA, INSIGNIA, ZAFIRA
2.0 CDTi
07/2008>
FVD1076
FORD / PSA / JAGUAR
C5, MONDEO, 508
2.2 D, Hdi, TDCi
07/2008>
FVD1086
AUDI, SEAT, SKODA, VW
A3, IBIZA, OCTAVIA, GOLF
1.4 TFSI
11/2007>
FVD1097
MERCEDES-BENZ
C, E-CLASS, GLK, M-CLASS, SLK
C 230, 250, 280, 300
2005 - 14
FVD1101
FIAT, PSA
C4, SCUDO, 406
2.0 16V
2004 - 13
FVD1106
LEXUS, TOYOTA
CT, PRIUS
200h
06/2007 -
FVD1109
AUDI, VW
A4, TOUAREG
3.0 TFSI / S4 quattro
2008 - 17
20 New FAI Brake Cables
Top 3 Must Stock
Astra - FBC0405 2009>
Transit - FBC0391 2002 - 14
Master - FBC0399 2010>
-1-
-2-
Part
Make
Model
Year Range
FBC0385
FORD
ECOSPORT, FIESTA
2013 -
FBC0388
FORD
TOURNEO CONNECT
2013 -
FBC0389
FORD
TOURNEO CUSTOM TRANSIT CUSTOM
2012 -
FBC0390
FORD
TRANSIT (1650mm)
2002 - 14
FBC0391
FORD
TRANSIT (1354mm)
2002 - 14
FBC0392
MERCEDES
C-CLASS, E-CLASS
2007 -
FBC0393
MERCEDES
E-CLASS
2009 -
FBC0394
MINI
MINI COUNTRYMAN MINI PACEMAN
2010 - 16
FBC0395
MINI
MINI COUNTRYMAN MINI PACEMAN
2010 - 16
FBC0396
NISSAN
QASHQAI / +2 (L/H)
2007 - 13
FBC0397
NISSAN
QASHQAI / +2 (R/H)
2007 - 13
FBC0398
CITROËN PEUGEOT
C3 208
2016 -
FBC0399
OPEL RENAULT VAUXHALL
MOVANO MASTER MOVANO
2010 -
FBC0400
RENAULT SMART
TWINGO FORFOUR
2014 -
FBC0401
SEAT SKODA
TOLEDO RAPID
2012 -
FBC0402
SKODA
OCTAVIA
2012 -
FBC0405
CHEVROLET OPEL VAUXHALL
CRUZE ASTRA ASTRA
2009 -
FBC0406
OPEL VAUXHALL
MERIVA MERIVA
2003 - 10
FBC0407
OPEL VAUXHALL
ZAFIRA TOURER (R/H) ZAFIRA (R/H)
2011 -
FBC0408
OPEL VAUXHALL
ZAFIRA TOURER (L/H) ZAFIRA (L/H)
2011 -
-3FAI Focus September 2019
19
»»Engine of the Month 1.6 Petrol Focus & C-Max Born from the Zetec generation of engines, this highly utilised powerplant was dubbed Duratec from 2010, with the Zetec name remaining as purely a trim level. The 1.6 naturally aspirated petrol engine was gradually squeezed out by its’ smaller more frugal counterpart, the 1.0 Ecoboost. This doesn’t mean that the 1.6 should be ignored though and here’s why… There’s flippin loads of them! Sorry, we’ll elaborate. A huge swathe of Focus Mk II & III and C-Max’s were fitted with a variant of the 1.6, providing a happy medium for most family drivers.
20
As we all know, there are thousands of these models on the roads, but you may not be aware that variants of this 1.6 were fitted from 2005 through to 2016; sharing a raft of components amongst them. FAI stock a series of engine components including sealing, valve train and timing. See a selection opposite or visit faiauto.com/ engine-of-the-month/ for a larger selection.
The forgotten engine generation - Still fueling business
FAI Focus September 2019
HG1620
TCK7
HS1620
Head Gasket (HXDA / SIDA)
Timing Chain Kit
Head Set (HXDA / SIDA)
TBK177-6409
B489
BB2084-STD
Super Kit
Head Bolts
Big End Bearing Set
HS1647
CS1008
HG1162
Head Set (HXDB / SHDA)
Conversion Set (HXDB / SHDA)
Head Gasket (HXDA / SIDA)
» » Visit faiauto.com/
engine-of-the-month
OP223 Oil Pump
For the complete range for this engine.
FAI Focus September 2019
21
W H E E L B E A R I N G S
SCAN ME
for product brochure and more information.
faiauto.com 22
FAI Focus September 2019