CNC LATHE MSC 5 DUO
Front-loading CNC turning center for maximum productivity
Custom-made solutions for your production
EMAG offers three machine series that are perfectly tailored to a wide range of manufacturing requirements: Classic, Modular and Customized. From economical entry-level solutions to highly specialized systems, EMAG can help you find the optimal solution for your production.
TURNKEY EXCELLENCE Complete solutions for all series EMAG offers comprehensive turnkey solutions for all machines. From the initial process design to successful production implementation, you will benefit from the decades of experience of EMAG‘s experts. The range of services includes:
process and tool design ✓ Dforetailed optimized machining strategies
recision cycle time calculation with the ✓ Platest simulation software
omprehensive project support ✓ Cfrom a single source
orldwide service and spare ✓ Wparts supply
With EMAG, you not only get a machine, but a well-thought-out manufacturing solution that is precisely tailored to your requirements and your budget.
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COMPLETE SOLUTIONS for all series
system availability ✓ Guaranteed and production cycle times
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Classic MACHINES
The efficient entry into precision manufacturing Classic machines combine maximum efficiency with the high quality you expect from EMAG. These machines focus on the essentials and offer an optimized range of functions for typical machining requirements. The base machine is purchased from selected partners and equipped by EMAG with proven process and machining technology, such as chucks and tools. You benefit from EMAG‘s worldwide service network and fast spare parts supply – the ideal choice for cost-efficient production without compromising on reliability.
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MSC 5 DUO | Customized solutions for your production
OUR SERIES
Modular MACHINES
Customized flexibility The modular machines, such as the VL series, expand the range to include flexible manufacturing solutions. These machines and system solutions are characterized by a modular design and can be adapted to your specific requirements using a wide range of options. They combine high productivity with outstanding adaptability – ideal for companies with more specific requirements.
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Customized MACHINES
Maximum individuality The customized machines, which include the VLC and VSC series, for example, represent tailor-made cutting-edge technology. Each machine is designed exactly according to customer requirements and is particularly suitable for highly complex processes that require maximum precision and specialization. These solutions offer the greatest possible flexibility for implementing individual production concepts.
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Machine concept for the highest precision In modern manufacturing, the efficiency of the production processes determines success. With the two-spindle CNC turning machine MSC 5 DUO, EMAG is setting new standards in automated batch production. The split-bed design of the MSC 5 DUO is the basis for precision in series production. This design separates the work areas mechanically from each other, thus eliminating the transfer of vibrations during simultaneous machining. The result: the highest dimensional accuracy and perfect surface quality for every workpiece.
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MSC 5 DUO | Machine concept for maximum precision
ADVANTAGES:
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Precision through mechanically decoupled work areas
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Constant dimensional accuracy thanks to the thermally stabilized spindle unit
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Maximum process reliability
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Powerful spindle technology for maximum flexibility The main spindle of the MSC 5 DUO represents the latest in drive technology and was developed specifically for the most demanding of manufacturing tasks. The innovative spindle concept combines the highest precision with maximum performance and exceptional flexibility.
INNOVATIVE SPINDLE DESIGN: » Thermally optimized spindle bearing for maximum precision even during continuous operation » Precision bearing with special preload for maximum concentricity » Robust A5 spindle nose for flexible clamping systems up to 210 mm (8 inches)
WORKPIECES
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Planetary gear
Coupling
Brake piston
Ø 38 mm 20CrMoH
Ø 51 mm 21NiCrMo2
Ø 38,5 mm 21NC8C
9
64
T=
Nm 48
.4
4
» Constant torque in the extended speed range of 1,110-4,500 rpm
5 Nm
6
Nm
8 7.5
T=9
» Peak power: 9 kW for up to 15 minutes for particularly demanding machining operations
10
4,500
15
5N m T= 9
Nm 71 T=
6
29 N
9
m
13 12 11
T=1
» Optimized torque curve for maximum power delivery across the entire speed range
High-performance version Power (kW)
» Maximum peak power of 13 kW (15 min) for extreme machining tasks
4,000
Spindle speed (1/min)
High-performance version: » Increased continuous power output of 11 kW for even more intensive machining processes
3,500
3,000
2,500
2,000
500 908 1,000 1,110 1,480 1,500
2
T=
» Powerful drives: 7.5 kW in continuous operation for continuous high-performance cutting
Basic version Power (kW)
» Maximum speed: 4,500 rpm for the highest dynamics in finish machining
Torque-performance diagram
MSC 5 DUO | High-performance spindle technology for maximum flexibility
Basic version:
Precision: + High concentricity accuracy at the spindle nose
4,500
4,000
3,500
3,000
2,500
2,000
962 1,000 1,110 1,480 1,500
OVERVIEW OF PRODUCTION ADVANTAGES:
500
3
Spindle speed (1/min)
15-Minute duty cycle 60-Minute duty cycle Continuous operation
+ Thermal stability even during longer machining cycles + Maximum repeatability due to low-backlash bearings
+ Power in reserve for all machining tasks + High cutting depths for soft turning Flexibility: + Universal applicability from roughing to fine finishing
85*
Ø 120 **
Performance:
+ Wide range of compatible chucks + Quick chuck changeover thanks to standardized interfaces
*Max. turning length (in mm) **Max. turning diameter with gantry loader (in mm)
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Turret The centerpiece of productivity The two servo-controlled turrets, each with 8 tool positions, are the heart of the machine. The sturdy BMT interface allows the use of boring bars with a diameter of up to 40 mm for internal machining and tools with a 25 x 25 mm shank for external machining. The turret‘s highly dynamic indexing ensures short tool change times, while precision tool positioning is ensured by an hydraulic clamping process.
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Flange
Bevel gear
Sprocket wheel
Ø 52 mm CrNi1810
Ø 38 mm 20MnCr5
Ø 46 mm 21NiCrMo2
Basic structure:
Tool receptors:
» 8 standard tool positions in the basic version
» Drill rod holders for drill rods up to 40 mm in diameter for demanding interior work
» High-precision BMT tool interface
» Standardized drill rod holder for tools with a 25 x 25 mm shaft
» Solid base construction for maximum stability » Integrated coolant supply through the turret
Ø4
0
Ma
x.
Ø Tu 240 rn ing D
ia.
Ø12 0( Dia. Max. Tu With rn Gan ing try) Sw Ø3 ing 27 cir cle
» Defined stop surfaces for precision tool positioning
MSC 5 DUO | Turret – the heart of productivity
TECHNOLOGICAL EXCELLENCE:
250 Width across flats
340 Distance between spindles 10
120 130 X Stroke
82
75,5
13
A2-5
Z Stroke 145
70
45
220,5
45
7
82
93,5
13
A2-5
25
345
340
345
Z Stroke 145
Sw ing Ø5 Ov 50 er Gu a
rd
50
Ø4
100
100
10 95
250
100
130 X Stroke
37
93 130 X Stroke
*All dimensions in mm
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Automation - Efficient gantry charging system for short non-productive times The 3-axis gantry loading system integrated into the machine ensures fast and precision loading and unloading of workpieces. The standard integrated part turner enables complete machining of the workpieces from two sides. The flexibly adjustable workpiece pallets can be adapted to different workpiece geometries, while the automatic workpiece feeding and removal supports low-manned production.
+ Compact design: The integration of the stacker system into the machine saves space and facilitates automation without taking up additional room.
+ Flexible pallet system:
Suitable for various workpiece diameters and compatible with workpieces up to 120 mm in diameter and 85 mm in length.
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MSC 5 DUO | Automation — Efficient gantry charging system for short non-productive times
3-AXIS GANTRY LOADING SYSTEM: » Fast loading and unloading times » Precision parts transport » Integrated parts turner » Flexibly adjustable workpiece pallets » Automatic workpiece feeding and unloading » 3-axis portal for loading/unloading of the two spindles » Operation via the machine control
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Technical data
Turning dia., max.
mm
120
Chuck dia., max.
mm in
165/200
Swing dia., max.
mm
327
Turning length, max.
mm
in
3.5
Workpiece weight, max.
kg
3
kW
11 / 7,5
in
in
4.5
6.5/7.9 12.9
85
Main spindle » Rated power, 30 % / 100 % » Spindle nose » Motor speeds, max.
A2-5 1/min
CNC control
4,500 FANUC 0i-TF Plus
X-axis » Type of guideways » X-axis stroke » X-axis rapid traverse
roller bearings mm
in
m/min
130 5.1
24
Z-axis » Type of guideways » Z-axis stroke » Z-axis rapid traverse
Ram type mm
in
m/min
145 5.5
24
Tooling system » Revolver type » Number of tools
Servo max.
8 BMT 55
» Tool reception Portal » Portal capacity
kg
3
» Max. workpiece dia.
mm
120
» Max. workpiece length
mm
in in
4.7
85
3.3
Dimensions » Total weight
kg
~4,500
» Overall dimensions of the machine
mm
~4,000 x 2,600 x
in
2,700
158 × 103 × 106
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2.700
2.000
3.800
1.045
*All dimensions in mm
2.600
2.380
1.045
MSC 5 DUO | Technical data / dimensions of the machine
2.500
Dimensions of the machine
MAXIMUM dimensional accuracy and perfect QUALITY
4.000
The latest generation of Fanuc 0i TF Plus control offers extensive possibilities for process optimization. While machining is in progress, programs that follow can be created or optimized. Standardized interfaces make it easy to integrate the machine into existing production lines. The control is specially designed for turning operations. With control of up to 15 axes in single-channel mode and 18 axes in dual-channel mode, the 0i-TF Plus offers the essential functions required for efficient turning operations, making it the ideal choice for batch producers seeking reliable performance.
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TECHNOLOGY. CONNECTED. Turning Chucked Components
Gear Grinding
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Turning Shafts
Cylindrical Grinding
Out-of-round Gr
Milling
rinding
Gear Hobbing
ECM/PECM
Laser Processing
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350-1-GB/03.2025· Printed in Germany · © Copyright EMAG · Subject to technical changes.
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