Karangahape Station Main Works Industrial and Trade Activities Environmental Management Plan
CRL-KRD-RME-LKA-PLN-800019
Revision: 000 Date: February 2020
Industrial and Trade Activities Environmental Management Plan
Karangahape Station Main Works Industrial and Trade Activities Environmental Management Plan CRL-KRD-RME-LKA-PLN-800019 This document is uncontrolled when printed. This document should be printed in colour
Revision Status Revision
Date
Version details
Prepared By
Approved By
A01
19/02/2020
Draft for AC comment
Rob Van de Munckhof
Peter Roan
000
25/02/2020
Final for submission
Rob Van de Munckhof
Peter Roan
Approval Status Name/Title
Signature
Date
Prepared by:
Rose Turnwald Environmental Engineer
25/02/2020
Reviewed by:
Rob Van de Munckhof Environmental Risk Management Specialist
25/02/2020
Approved by:
Peter Roan Consents Lead – Link Alliance
25/02/2020
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Industrial and Trade Activities Environmental Management Plan Table of contents 1.1 1.2 1.3 1.4 1.5 1.6 1.7
Overview of CRL works at Karangahape Station ITA EMP Staging Purpose of the ITA EMP Relevant Conditions Sustainability ITA EMP review, updates and reporting ITA EMP Author
4 5 5 5 9 9 10
2.
Karangahape Main Works 2.1 Overview of Works 2.2 Bentonite Plant 2.2.1 Bentonite Plant Operation 2.3 D-wall Construction
11 11 11 13 14
3.
Industrial and Trade Activities
16
4.
Site Drainage
20
5.
Management Procedures and Mitigation Measures 5.1 Environmentally Hazardous Substance Management 5.2 Bentonite Plant 5.3 D-Wall Construction 5.4 Stormwater and Groundwater Treatment 5.5 Waste Management 5.6 Vehicle Refuelling 5.7 Wash-Down
22 22 22 23 23 23 24 24
6.
Spill Response
25
7.
Discharge Monitoring and Reporting 7.1 Monitoring 7.2 Reporting
26 26 26
8.
Environmental Compliance Management and Review 8.1 Site Inspections 8.2 Environmental Audits 8.3 Non-Conformance, Corrective and Preventative Action
27 27 27 27
9.
Training 9.1 Employees and Subcontractors
28 28
Appendix A: ISCA Requirements
29
Appendix B: Drawings
30
Appendix C: General Spill Response Plan
31
Appendix D: Bentonite Plant Spill Response Plan
33
Appendix E: Record of CLG and Auckland Council Comments C1. CLG Comments C2. Auckland Council Comments
34 34 34
Appendix F: Register of Plan Updates
35
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Introduction The City Rail Link (CRL) project comprises the construction, operation and maintenance of a 3.4 km underground passenger railway, running between Britomart Station and the North Auckland Rail Line in the vicinity of Mt Eden Station. The CRL also involves the construction of two new underground stations at Aotea and Karangahape and a redeveloped Mt Eden station (refer to Figure 1-1). The design and construction of the CRL infrastructure between the Aotea and Mt Eden Stations is being delivered by the Link Alliance.
Figure 1-1: CRL Route and Location
This Industrial and Trade Activity Environmental Management Plan (ITA EMP) has been prepared in relation to construction of the new Karangahape Station.
Overview of CRL works at Karangahape Station
1.1
The Karangahape Station consists of two entrances, one at Beresford Square / Pitt Street and the other at Mercury Lane, linked together by platforms with two mined tunnels approximately 32m below Pitt Street. The Station will also comprise equipment rooms, ventilation systems and emergency egress at both Mercury Lane and Beresford Square / Pitt Street. Given the nature and scale of the Karangahape Station construction, works will be undertaken in a staged manner, involving: • • •
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Early works (demolition, network utility relocation and site establishment works) – to be undertaken from October 2019 through to early 2020; Main construction works (construction of the station and mined tunnels for the rail tracks) – to be undertaken from early 2020 through to late 2023; and Public realm reinstatement – likely to be undertaken from late 2022 to late 2024.
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Industrial and Trade Activities Environmental Management Plan
ITA EMP Staging
1.2
To reflect the staged construction approach for the Karangahape Station, ITA EMPs will be developed in stages. This ITA EMP addressed the Karangahape Station Main Works at CSA 2 and CSA 3, which are detailed in the Project Construction Environmental Management Plan (CEMP), and summarised in Section 2 of this ITA EMP. Separate management plans are being prepared for CSAs 1, 2, 3 and 5.
Purpose of the ITA EMP
1.3
This ITA EMP has been prepared to manage adverse effects relating to industrial and trade activities required during the Karangahape Station Main Works, including shaft construction, bulk excavation, diaphragm wall (D-wall) construction, piling, site establishment works and the associated storage and handling of hazardous substances. Specifically, the purpose of the plan is to identify those activities to be undertaken that may result in contamination of land and/or stormwater, and to document the procedures to be implemented to appropriately manage these risks. This ITA EMP outlines the following: • • •
• •
Identification of industrial and trade activities to be undertaken during the Main Works that may result in contamination of land and/or water; Identification of potential contaminants associated with these activities; The methods that will be used to prevent identified contaminants from contacting with stormwater runoff as far as practicable and methods to manage environmental risks from on-site activities; An appropriate monitoring and auditing programme to ensure site performance is undertaken in accordance with this ITA EMP; and Staff training.
This ITA EMP addresses the requirements of the relevant Aotea to North Auckland Line resource consent (A2N resource consent) conditions set out below and will be implemented throughout the construction period. This ITA EMP has been prepared by the Link Alliance and forms part of the CEMP for the Main Works. A number of related Karangahape Station Main Works management plans/related documents are referenced throughout this ITA EMP. These include: • • • •
1.4
the CEMP; Erosion and Sediment Control Plan (ESCP) (Appendix H of the CEMP, including Appendix C Flocculent Treatment Management Plan (FTMP)), Spill Response Plan (ESRP) (Appendix C of this ITA EMP) and; The Bentonite Plant Emergency Response Plan (Appendix D of this ITA EMP).
Relevant Conditions
Table 1-1 identifies the A2N resource consent conditions relevant to this ITA EMP and where they are addressed in the document. Table 1-1: Aotea to North Auckland Line conditions and location in Plan
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Condition No.
Condition
Relevant section of Plan
159
At least 20 working days prior to the commencement of construction, a final Industrial and Trade Activities Environmental Management Plan (EMP) shall be submitted to the Council (Team Leader Central Monitoring) for certification.
This document
160
The Consent Holder shall request the Council’s (Team Leader Central Monitoring) determination as to whether the EMP can be certified, in writing, within 10 working days following receipt of the EMP.
Noted
161
The EMP shall be prepared by a Senior Qualified Person and shall include, but not be limited to, the following:
Section 1.7
a) identification of the specific activities conducted on the site;
Section 2
b) the identification of potential contaminants associated with these activities;
Section 3
c) methods used to prevent identified contaminants contacting stormwater runoff as far as practicable and methods to manage environmental risks from site activities;
Section 4
d) an Emergency Spill Response Plan (which includes the provision that all spills over 20 litres, or any spill of Environmentally Hazardous Substances that has entered the stormwater system, a water-body or has contacted unsealed ground, shall be reported immediately to the Auckland Council’s 24 Hour Pollution Hotline (09-377-3107));
Appendix C of this ITA EMP
e) an up-to-date and accurate site drainage plan showing the location of all site catch pits and the final discharge point(s) of the site stormwater system;
Appendix B
f) an appropriate auditing programme to ensure all components of the site’s EMP are implemented;
Section 8.2
g) methods for providing and recording staff training; and
Section 9
h) a monitoring programme as outlined in Conditions 173 and 174.
Section 7.1
162
The Consent Holder shall ensure that the CSAs and ACZs are operated and managed in accordance with the certified EMP to ensure the risks from the site are managed appropriately.
Section 8.1
163
The Consent Holder shall ensure that a copy of the Council certified EMP is kept on site and accessible at all times.
Section 1.3
164
Following any change to the EMP, the Consent Holder shall submit details of the change to the Council (Team Leader Central Monitoring) for certification and request that the Council’s (Team Leader Central Monitoring) written determination as to whether the change can be certified to be provided within 10 working days of submission of the change.
Noted
165
The EMP shall be reviewed and updated annually from the date of granting of this consent, to ensure all components of the EMP remain relevant.
Noted
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Condition No.
Condition
Relevant section of Plan
166
The Industrial Trade and Activity area for each of the Construction Support Areas shall not exceed the following:
Section 3
CSA
Exposed Area Not to Exceed (m2)
1
25,000
2
9,000
3
9,000
4
36,000
5
6,500
167
In the event that any CSA requires an increase in area, the following information shall be provided to the Team Leader – Central Monitoring whose certification shall be requested prior to implementation: a) Plans and drawings outlining the details of the modifications; and b) Supporting information that confirms how the proposal does not affect the capacity or performance of the existing structural and procedural controls.
No increase in area is proposed.
168
The Consent Holder shall ensure that the following structural controls are constructed for the following catchment areas and design standards and they are completed prior to discharges commencing from the site:
Settlement tanks and inlet protection described in Section 3.2.4 and 3.2.5 of the ESCP (Appendix H of the CEMP). Bunding of environmentally hazardous substances addressed in Section 5.1 of this ITA EMP
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Works /controls
Device catchment area
Design requirements
2 x Settlement Tanks located on CSA 4
Activity area of grout plant (400m2), and segment storage yard (2660m2) on CSA 4
Settlement Tanks sizing to be based on 2% of the contributing catchment
Inlet protection measures
On all catch pits within CSA areas
Design in accordance with Auckland Council Best Management Practice: Catch pit Protection Area (AC 2011).
2 x Settlement Tanks located in CSA 1, CSA 2, CSA 3, CSA 4 and CSA 5
All Active Construction Zones (ACZ)
Settlement Tank sizing to be based on 2% of the contributing catchment
Bunding of Environmentally Hazardous Substances
As required
110% largest container
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Condition No.
Condition
Relevant section of Plan
169
In the event that any minor modifications to the structural system are required, the following information shall be provided to the Team Leader – Central Monitoring whose certification shall be requested prior to implementation: a) Plans and drawings outlining the details of the modifications; and b) Supporting information that confirms how the proposal does not affect the capacity or performance of stormwater management system.
Any minor modification to the structural systems are outlined in the ESCP.
173
Within 30 days of the installation of the water treatment systems, and prior to operation, the Consent Holder shall develop and submit to the Council (Team Leader Central Monitoring) for certification a discharge monitoring programme.
FTMP (Appendix H of the CEMP)
174
The water quality monitoring programme shall include, but not be limited to: a) Sampling locations (to include the final discharge from the treatment system located in CSA 1, CSA 2, CSA 3, CSA 5 and CSA 4); b) Methods and procedures for discharge sampling; and c) Monitoring parameters for analysis, which shall include: Daily − Water clarity (black disc) cm − Turbidity (NTU) − pH Weekly (in addition to the above) − Total Suspended Solids g/m3 − Total recoverable copper g/m3 − Dissolved copper g/m3 − Total recoverable zinc g/m3 − Dissolved zinc g/m3 − Total petroleum hydrocarbons g/m3 − Ammoniacal nitrogen* g/m3 − Nitrate nitrogen* g/m3 *only in discharge from treatment systems in CSA 3 and CSA 4 d) identified trigger levels for each of the above parameters. These trigger levels shall be developed with reference to the ANZECC Guidelines for water quality where applicable; and the methods and procedures for investigating and reporting stormwater discharge monitoring results to the Council (Team Leader Central Monitoring).
FTMP (Appendix H of the CEMP)
175
The discharge monitoring programme shall be implemented upon completion of works set out in Condition 168.
FTMP (Appendix H of the CEMP)
176
Within five working days of receipt of sample results showing contaminants exceeding the agreed trigger levels in Condition 174(d): a) An investigation shall be undertaken to determine why exceedances were detected and to identify any additional source controls or treatment required; and The results of the investigation shall be reported to the Council (Team Leader Central Monitoring).
FTMP (Appendix H of the CEMP)
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Condition No.
Condition
Relevant section of Plan
177
Within eight weeks following the start of the monitoring required by Condition 173 a monitoring report shall be submitted to the Council (Team Leader Central Monitoring). The monitoring report shall include, but not be limited to, the following: a) a summary of the monitoring results to date; b) an interpretation of those results and suggestions for improvement to the site operations; c) a programme for ongoing monitoring including the reporting of results; and a programme for the ongoing maintenance of the discharge water management and treatment system.
FTMP (Appendix H of the CEMP)
178
For the duration of the construction stages of the Project, the Consent Holder shall forward a report annually from the date of granting of this consent to the Council (Team Leader Central Monitoring) evaluating the site’s environmental performance for the year to date.
Section 6.7 of the CEMP and Section 7.2 of this ITAEMP
179
The Annual Report required by Condition 178 shall include but not be limited to: a) all aspects of the performance of the EMP relating to this consent; b) a summary of all revisions and revised sections of the EMP; c) details of all inspections and maintenance of the stormwater system for the preceding 12 months; d) details of and changes to the person(s) or body responsible for the maintenance of site and the organisational structure supporting this process; e) results and analysis of the preceding 12 months of stormwater monitoring, along with an interpretation of those results and suggestions for improvement to the site operations; and records of any spills or incidents which occurred within the previous 12 months and the response which was undertaken.
Section 6.7 of the CEMP and Section 1.6 of this ITAEMP
1.5
Sustainability
The Link Alliance is seeking an Infrastructure Sustainability Council of Australia (ISCA) Infrastructure Sustainability (IS) Rating. Further details can be found in the CEMP and Sustainability Rating Management Plan. Project sustainability requirements that relate directly to this ITA EMP are included in Appendix A. These requirements are imbedded within the plans to ensure that sustainability is a key focus and ‘the way we do things’. In some cases the IS requirements and sustainability goals enhance the designation and consent requirements.
1.6
ITA EMP review, updates and reporting
This ITA EMP is a live document that will be reviewed at least annually, or as a result of any material changes associated with construction techniques or the natural environment, accepted best operational practice or regulations. Any material changes to this ITA EMP must be certified by Auckland Council prior to any on-site activity reliant upon the change commencing. Refer to the CEMP for further detail on the review and updating process.
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Industrial and Trade Activities Environmental Management Plan An annual report will be prepared and provided to Auckland Council in accordance with conditions 178 and 179 of the A2N resource consent to include: a. all aspects of the performance of the EMP relating to this consent; b. a summary of all revisions and revised sections of the EMP; c. details of all inspections and maintenance of the stormwater system for the preceding 12 months; d. details of and changes to the person(s) or body responsible for the maintenance of site and the organisational structure supporting this process; e. results and analysis of the preceding 12 months of stormwater monitoring, along with an interpretation of those results and suggestions for improvement to the site operations; and f. records of any spills or incidents which occurred within the previous 12 months and the response which was undertaken.
1.7
ITA EMP Author
This ITA EMP has been prepared by Rob Van de Munckhof with support from other Tonkin + Taylor (T+T) environmental engineering staff. Rob holds a chemical engineering degree and has over 18 years’ experience in environmental management and has experience in Industrial and Trade Activity assessment and management. He has undertaken assessments of surface water discharges from a range of industrial sites and is experienced in undertaking risk assessments to identify priority contaminants. He is experienced in the development of environmental management plans and surface water monitoring plans.
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2.
Karangahape Main Works
2.1
Overview of Works
The Karangahape Station Main Works are described in detail in the CEMP and summarised in Table 2-1 below (refer also the drawings provided at Appendix B of the CEMP). It should be noted that construction of the Mercury Lane and Beresford Square Station superstructures and other building units, along with the internal station fit out and public realm reinstatement works will form part of separate Management Plans to be prepared in the future prior to the commencement of the respective works. Table 2-1: Overview of Main Works Construction Activities Works location
Overview of construction activities
General establishment works
• Installation of hoardings and temporary traffic management around active construction zones
Mercury Lane
• Construction of the temporary shaft at Mercury Lane to provide access for tunnel construction. Works will include excavation, piling and construction of the above ground acoustic enclosure surrounding the shaft. • Mining of platform tunnels (likely using a roadheader) from the temporary shaft through to the Beresford Station box. • Diaphragm wall construction and piling around the perimeter of the Mercury Lane Station box. • Construction of the Mercury Lane Station box, involving: top down construction works - excavation and floor slab construction; and bottom up construction works - rock breaking and excavation, construction of floor slab construction and rail platforms. • Off-site disposal of excavated material from the temporary shaft construction, mining of platform tunnels and station box construction.
Beresford Square
• Diaphragm wall construction and piling around the perimeter of the Beresford Square Station box. • Construction of the Beresford Square Station box, involving: top down construction works - excavation and floor slab construction; and bottom up construction works - rock breaking and excavation, construction of floor slab construction and rail platforms. • Off-site disposal of excavated material from the station box construction.
Construction Support Areas
• Continued establishment of Construction Support Areas (CSA) at Beresford Square and Mercury Lane (following on from the establishment works undertaken as part of the early works and authorised by the early works plans). This will include the bentonite plant, water treatment plant and temporary spoil storage areas. • Operation of the Beresford Square and Mercury Lane CSAs.
2.2
Bentonite Plant
The D-wall construction at Beresford Square and Mercury Lane will require the establishment of a bentonite plant at each respective Construction Support Area (CSA) – Beresford Square (CSA 2) and Mercury Lane (CSA 3), the indicative locations of which are shown on Figure 2.1 and 2.2. The operation of the plants is outlined in Section 2.2.1 below. Page 11
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Industrial and Trade Activities Environmental Management Plan
Bentonite Plant
Figure 2.1: Indicative location of bentonite plant in the Mercury Lane CSA 3
Bentonite Plant
Figure 2.2: Indicative location of bentonite plant in the Beresford Square CSA 2
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2.2.1
Bentonite Plant Operation
The bentonite plant will be used to mix and recycle bentonite slurry associated with the D-wall construction. Each plant will cover an area of approximately 350 m2 and comprise the following elements: • • • • • •
Four to six 80 m3 silos, approximately 15 m in height, required for the storage of bentonite slurry and waste; Slurry Treatment Plant (STP) / De-sanding Unit - with a capacity of approximately 450 m3; Bentonite mixer; Bentonite storage bags; Generator; and Excavator.
The bentonite plant operation is outlined in Table 2.2 and shown on Figure 2.3. Table 2.2: Bentonite Plant Operation Bentonite Storage
• Storage of bentonite powder and slurry within silos
Bentonite Mixing and Recycling
• Mixing of bentonite with water and additives (sodium bicarbonate and bentocryl) to make a bentonite slurry, which will be temporarily stored within the silos before being used in the piling and D-wall construction operations. The bentonite mixer will be covered to control bentonite powder dust emissions. • Transfer of the bentonite slurry to the storage silo, which will be connected to the circuit of the STP / de-sanding unit and down to the D-wall operations via pipes and hoses. • Slurry will be pumped out from the trench and will travel back to the de-sanding unit / STP, where it will be treated to remove solids and the slurry recovered for re-use.
Spoil Disposal
• Dry material recovered from the de-sanding unit will be removed off-site. • Liquid spent slurry following de-sanding will be discharged into a temporary spoil pit (approximately 24 m3) located on site. The spoil will be excavated and transported offsite via trucks (approximately 3-5 per day) to an approved disposal facility.
Management of Discharges
• The entire bentonite plant will be bunded to contain any spilt material or bentonite slurry in the event of a pipe or pump failure during transfer of the slurry, as shown in Figure 2.4. The bund size will be 110% of the largest tank. • Any surface water collected in the bunded area will be pumped to the on-site sediment control system for removal of sediment prior to discharge. There will be no gravity discharge of any water from the bunded area to the stormwater system. • Any spilt material pumped to the sediment control system will be treated as per other sediment laden water on-site with discharge from the system only occurring once the minimum water quality standards are met per condition 174.
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Figure 2.3: Indicative Bentonite Slurry Operation
Figure 2.4 shows the indicative bunding arrangement for the bentonite plants, based on that established around for the bentonite plant used during the CRL C1 (Britomart) D-wall works.
Figure 2.4: CRL C1 bentonite plant and bunding
2.3
D-wall Construction
The Beresford Square and Mercury Lane D-walls will be constructed using a Hydrofraise cutter located at each station as indicated in Figure 2.3.
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Industrial and Trade Activities Environmental Management Plan Slurry will be pumped out from the excavated trench and will travel back to the de-sanding unit / STP, where it will be treated to remove solids and the slurry recovered for re-use in the D-wall works. After excavation using the Hydrofraise cutter and the bentonite, reinforcement and concrete pouring will be undertaken. During this stage, the spoil will be progressively mucked away and reinforcement cages progressively inserted, with staged concrete pouring. Excavated spoil from the Mercury Lane works will be stockpiled for removal in CSA 3. Spoil from the Beresford Square works will be stockpiled in CSA 2.
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3.
Industrial and Trade Activities
The main industrial and trade related activities to be undertaken as part of the Main Works are outlined in Table 3.1. This table also outlines the potential contaminants associated with the activities and the relevant procedural and physical controls that will be implemented during the works to minimise any adverse environmental effects. For the purpose of determining the industrial and trade activity area for the Beresford Square and the Mercury Lane work areas, and the associated management measures to be implemented during the works (as set out in this management plan), the entire Mercury Lane works area is deemed to be included in CSA 3 industrial trade activity area, and the entire Beresford Square works area is included in CSA 2 industrial trade activity area. The maximum size of each CSA will be 9,000 m2 which is consistent with Condition 166 of the A2N resource consent.
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Table 3.1: Summary of activities, potential contaminants and controls Activity
Contaminants
Initial risk
Procedural controls
Physical controls
Residual risk
Hazardous substances store
Hydrocarbons, oils and greases, fuels, cement
High
• Risk register
• All chemicals shall be stored within a bunded enclosure, such as a modified shipping container.
Medium
Water treatment plants
pH, sediment
High
• Risk register • Emergency Spill Response Plan (ESRP)
• Water treatment chemicals shall be stored within a bunded enclosure. • Treatment tank size and pump rates shall be set to allow required residence time and additional containment of any peak flows or over flows shall be provided. • Engineering controls shall be in place to prevent overfill.
Medium
Grout mixing plant
Sediment, pH
High
• Risk register
• The grout mixing plant shall be located within a bunded area, or area draining to the SRP and containerised pH dosing system with pH monitoring undertaken.
Low
Bentonite production (storage silo, mixer, pumps)
sediment
High
• Risk register • ESRP
• The bentonite silos and mixing units shall be located within a bunded area, or area draining to the WTP with sediment monitoring undertaken.
Low
Concrete pouring
Sediment, pH
High
• Risk register • ESRP
• No washing out of concrete trucks shall be undertaken on-site. • All runoff from the site construction and excavation areas shall be directed to the WTP and containerised pH dosing system with pH monitoring undertaken.
Low
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Activity
Contaminants
Initial risk
Procedural controls
Physical controls
Residual risk
Handling and temporary storage of excavated or backfill materials
Sediment
Moderate
• Risk register • ESCP
• Excavated material shall be loaded directly onto truck or placed within designated stockpile areas for off-site removal. • Stockpile areas shall be covered to prevent rainwater contact or located within a bunded area to divert sediment laden water to the WTP and containerised pH dosing system with pH monitoring undertaken
Low
General site activities
Vehicle or generator refuelling
Hydrocarbons, fuels
Moderate
• Risk register • ESRP
• Drip trays must be in place during refuelling • Spill kit shall be available in close proximity to the activity.
Low
Unloading of environmentally hazardous substances (EHS)
Hydrocarbons, pH
Moderate
• Risk register • ESRP
• Transfer of EHS to the designated storage area promptly upon receipt. • Spill kit shall be available in close proximity to unloading area.
Low
Construction equipment storage (shotcrete pumps, compressors, generators etc.)
Oil, fuel and hydraulic fluid leakage
Moderate to Low
• Risk Register • ESRP
• Regular inspection and servicing of equipment. • Repair to minimise leakage.
Low
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Activity
Contaminants
Initial risk
Procedural controls
Physical controls
Residual risk
Equipment washdown
Sediment, hydrocarbons, oil & grease, heavy metals
Moderate
• Risk register
• Washing of equipment shall only be undertaken within the excavation area. • A wheel wash shall be provided at main haul exit points used by trucks at each site to prevent sediment tracking off site. Runoff will be directed to the WTP and containerised pH dosing system with water quality monitoring undertaken. • No vehicle washing shall otherwise be undertaken on-site.
Low
Waste handling and storage
Sediment, hydrocarbons, oil & grease, heavy metals
Moderate
• Risk register • ESRP
• All waste bins shall be stored in a covered area on-site, or have lids.
Low
Equipment laydown
Oil & grease, heavy metals
Low
• Risk register
• Regular inspection and servicing of equipment. • Repair to minimise leakage.
Low
Construction vehicle parking
Oil & grease, heavy metals
Low
• Risk register
• Spill kit available. • Regular inspection and servicing of vehicles.
Low
Low
• Risk register
Offices
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-
-
Low
Industrial and Trade Activities Environmental Management Plan
4.
Site Drainage
All existing stormwater drains within the main shaft construction areas of each site area have been diverted around the excavation areas. Stormwater drains located within CSA 2 at Beresford Square are identified on the drainage plan in Appendix B and can be categorised as follows: • •
Eight existing catchpits adjacent to the works area that will be fitted with catchpit protection during the extent of the works or until the removal of the catchpit; and Installation of seven catchpits within the CSA to capture runoff and transfer all runoff to the WTP.
Stormwater drains located within CSA 3 at Mercury Lane works area are identified on the drainage plan in Appendix B and can be categorised as follows: • • • •
Five catchpits to the north of the CSA adjacent to the main shaft platform and bentonite plant bund that will capture high risk runoff to be pumped to the WTP; Three catchpits to the west of the site where East Street meets Canada Street, which will discharge runoff to the wastewater system via a treatment device; Two catchpits at the south of the CSA which will discharge to the stormwater system via a treatment device for sediment; and One pump within the fuel tank bund to pump to the WTP.
The release of contaminants to the stormwater network is managed using the controls described in the Project ESCP and this ITA EMP. Discharge to sewer network may also be undertaken where water quality requirements for stormwater cannot be met, subject to permission from Watercare. Drainage plans have been prepared for CSA 2 and CSA 3 to show the location of the sediment settling devices, WTP, any catchpits and diversion bunds. A brief summary of the activities and key control methods described in the ESCP is provided in Table 4-1 below Table 4-1:
Summary of ESCP controls
ESCP reference
Activity
Key control measures proposed
Table 3-2 General source control measures applicable to the works area for elimination and/or minimisation of erosion and sediment generation
Excavations, concrete pouring, D-wall construction
Stormwater inlets in CSA 2 and CSA 3 will be fitted with inlet protection in the form of filter bags. Construction equipment entrances and surfaces within the construction area will be stabilised with washed aggregate. Diversion bunds, channels or hoardings will be in place to divert clean water away from construction zones to a stormwater inlet and dirty water to a settlement tank. Water within the diversion bund area flows to low point collection sump from where the potentially contaminated water is pumped to the WTP. The bentonite plant at each CSA will be located within a dedicated bund. Any water collected in these bunds is pumped to the respective WTP. All discharge from the works area is via the WTP and subject to monitoring requirements set out in the FTMP.
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ESCP reference
3.2.4 Beresford Square and 3.2.5 Mercury Lane
Activity
Key control measures proposed
Soil management and stockpiles
By priority excavated soil should be placed in covered trucks for off-site transport to an approved facility. Any stockpiles are to be located away from overland flow paths identified in the ESCP. Stockpiles may only be located in areas serviced by erosion and sediment control measures that divert runoff to the on site settlement tanks.
Settlement tanks
Settlement tanks sized for 2% of the contributing catchment area per Condition 168 are provided at Beresford Square and Mercury Lane
The public stormwater network at the Mercury Lane works area drains via Meola Creek to the WaitematÄ Harbour at Pt Chevalier to the west. At the Beresford Square works area, the stormwater network drains to the WaitematÄ Harbour at the city waterfront to the north. Final as-built drainage plans for the Karangahape Station Main Works area will be prepared following the completion of the works. These plans will show the locations of all stormwater catch pits and discharge locations within the Karangahape Station Main Works area.
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5.
Management Procedures and Mitigation Measures
This section outlines the key management procedures and mitigation measures for the key industrial and trade activities that will be undertaken as part of the Karangahape Station Main Works.
Environmentally Hazardous Substance Management
5.1
The principal environmentally hazardous substances that will stored and used on-site during the construction works will include: • • • • •
Fuel (e.g. petrol, diesel); Oils and greases; Dry grout; Concrete and asphalt (use only, will not be stored on site); and Water treatment chemicals (for sediment settling and pH adjustment e.g. flocculation agents and sulfuric acid).
Dangerous and hazardous substances will be stored on site in accordance with the Health and Safety at Work (Hazardous Substances) 2017 Regulations (HSW-HS), and subject to provisions relating to Location Compliance Certificates, as appropriate. All chemicals shall be stored in a secure area on-site with secondary containment provided to contain any spills, with capacity for at least 110% of the largest container. The main storage area at each site will be the Hazardous Goods shipping container at each CSA, and the fuel tank at the Mercury Lane CSA. There will also be some limited local storage of chemicals at the WTP and mechanical workshop. For all local storage, chemicals must be stored on spill pallets to provide appropriate secondary containment. Safety Data Sheets (SDS) for all of the chemicals used or stored in each works area shall be kept in the relevant site office with a sub-set on file at each storage location relevant to the specific materials being stored. A Hazardous Substances and SDS register shall be kept on-site and regularly maintained to ensure it is up to date with the chemicals and volumes of chemicals used and stored on-site. Spill kits and associated spill response equipment, shall be available at each WTP chemical storage area, main chemical store, main office and at each vehicle entrance. In addition, two spill kits shall be available at all times at each Bentonite Plant.
Bentonite Plant
5.2
The main environmental risks associated with the bentonite plants are the discharge of chemicals from the operation of the plants and/or the discharge of sediment laden water to stormwater drains within the Karangahape Station Main Works area, which in turn discharge into the Waitematā Harbour. To avoid or minimise any discharges from the bentonite plants to the surrounding environment, each plant shall be designed and operated as follows: • •
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The entire bentonite plant shall be bunded to contain any spilt material or bentonite slurry in the event of a pipe or pump failure during transfer of the slurry (refer to Figure 2.4); Sodium bicarbonate and bentocyrl will be added to the bentonite slurry as detailed in Table 2.2. Neither chemicals are classified under the Hazardous Substances and New Organisms (HSNO) Act as hazardous, however they will be stored within the bunded bentonite plant | Karangahape Road Station Main Works
Industrial and Trade Activities Environmental Management Plan
• •
area. No other environmentally hazardous substances will be required as part of the bentonite plant operation; In the event of a spill outside of the bunded plant area, the standard spill control procedures will be implemented to contain and manage the spill (refer to Section 6 of this ITA EMP); and Prior to commissioning of the bentonite plants, a Bentonite Plant Spill Response Plan will be prepared by the Link Alliance. This Plan will outline the environmental controls and spill response procedures specific to the operation of the plant detailed in Section 2.2.1 of this ITA EMP.
The extent of the bunded areas of the bentonite plant that will be sealed off during the works will be shown in the Stormwater Drainage Plan that shall be included in the Bentonite Plant Spill Response Plan.
D-Wall Construction
5.3
The main environmental risk associated with D-wall construction is the discharge of sediment laden water and high pH to the stormwater networks. To avoid or minimise any discharges from the construction of the main shaft platform in each work area, the works shall be managed as follows: • • •
5.4
The entire main shaft construction area shall drains to a sump which shall then be pumped to the on-site WTP; All stormwater catchpits within the D-Wall construction area will be removed and diverted to beyond the main shaft construction; and In the event of a spill outside of the bunded area, the standard spill control procedures will be implemented to contain and manage the spill (refer to Section 6 of this ITA EMP).
Stormwater and Groundwater Treatment
Groundwater and stormwater which collects in the excavation area at each station entrance during construction works will be treated as detailed in the ESCP and the FTMP (refer to Appendix H of the CEMP). Flocculants (bot chemical or non-chemical) will be used to settle out sediment. PH dosing will also be undertaken in the WTP located in each CSA as required to ensure water discharged from the system will not result in adverse effects on the receiving environment. The WTP is located to the adjacent to the bentonite plant at CSA 2 and south of the station construction works at CSA 3. The WTP operation is outlined in detail in Section 3 of the Flocculant Treatment Management Plan (FTMP) for the Project (Appendix C of the Project ESCP). Discharge to sewer network may also be undertaken where water quality requirements for stormwater cannot be met. Any discharges to the sewer network will be in accordance with the terms of a Trade Waste Agreement to be established with WaterCare.
5.5
Waste Management
For the purpose of the Main Works, waste material refers to items removed from work areas, such as surplus or reject spoil, excavated asphalt / hardstand, pipes, rubbish detritus and any other unwanted materials. Appropriate disposal shall be arranged for any material that requires off-site disposal.
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Industrial and Trade Activities Environmental Management Plan If hazardous material requires off-site disposal, it will be disposed of safely, through an appropriate contractor authorised to handle, transport, process or safely dispose of the waste concerned to an approved disposal facility. Any waste bins on-site will either be stored undercover, or will be installed with covers to prevent rainwater ingress.
5.6
Vehicle Refuelling
No permanent storage of bulk fuels will occur at CSA 2 at Beresford Square. Refuelling of plant and equipment will be undertaken using either a mini-tanker for larger equipment, or portable containers (such as jerry cans) for smaller plant and equipment. Portable containers of fuel shall be stored in a dedicated hazardous goods store. A fuel tank is located at the eastern side of CSA 3 at Mercury Lane for refuelling of equipment used on site. The tank will be double skinned for leak prevention and have mechanical interlocks and alarms to prevent overfilling, and is located within a bunded area with any captured water being pumped to the on site water treatment plant. Refuelling activities will be supervised at all times by staff trained in spill response. Refuelling at either CSA shall be undertaken in accordance with key controls outlined in the environmental section of the Main Works risk register.
5.7
Wash-Down
No vehicle wash-down will be undertaken on-site, apart from localised washing of vehicles and tyres as required in order to prevent the tracking of sediment onto the surrounding road network. A wheel wash for this purpose shall be provided near the main haul exit at each site. The location and nature of the construction works, along with the construction methodology will minimise the potential for site vehicles to drive over areas of open excavation or unpaved areas and track dirt onto the surrounding road network. In the event of material being spilled onto the ground around the excavation or from trucks transporting the spoil from the excavation, the material will be cleaned up prior to the vehicle leaving the site. This may involve some localised washing of vehicles and tyres. Any runoff from the wash down area will directed to the on-site WTP with associated sediment settling and monitoring prior to discharge. Some washing of machinery within the excavation areas may be required. In this instance, washing of machinery shall be undertaken using a hose or water blaster on-site within the excavation areas only. All runoff within this area will be captured and pumped to the on-site WTP.
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6.
Spill Response
The management of spills at either construction site will depend on the quantity, type of material and location of the spill. As no significant volumes of environmentally hazardous substances apart from those at the bentonite are anticipated for the main works, the spill response procedures for the works have been divided into two separate procedures as follows: • •
General Emergency Spill Response Plan (ESRP) which covers all areas of the site; and Bentonite Plant spill response plan.
A general ESRP has been prepared for the main works (refer to Appendix C of this ITA EMP). The ESRP includes provision that in the event of all spills over 20 litres, or any spill of Environmentally Hazardous Substances, which has entered the stormwater system, a water-body or has contacted unsealed ground, the spill shall be reported immediately to the AC 24 Hour Pollution Hotline (09377-3107). The spill response procedures for the bentonite plant will be detailed in the Bentonite Plant Spill Response Plan, to be prepared and included at Appendix D. A site plan has also been developed, which shows the location of all spill kits in the Main Works area (refer to Appendix C of this ITA EMP). As described in Section 5.1, spill kits shall be located at the WTP chemical storage area, the main chemical store, the main office and at each vehicle entrance. In addition, two spill kits shall be available at all times at each Bentonite Plant (one general purpose, one oil only). Signage relating to spill response procedures will be located at each vehicle entrance to the site. Each spill kit shall include a register of contents and an inspection sheet and shall be inspected monthly by the Environmental and Sustainability Manager to ensure all contents are present and there is no rubbish in the kits. The inspection sheet shall be signed during each inspection.
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7.
Discharge Monitoring and Reporting
7.1
Monitoring
Discharges from CSA 2 and CSA 3will be monitored as required by condition 173 - 176 of the A2N resource consent. The water quality discharge monitoring programme is set out in the FTMP (appended to the ESCP) which outlines the sampling locations, monitoring parameters, monitoring methods, trigger levels and monitoring reports.
7.2
Reporting
Reporting of the monitoring results shall be undertaken in accordance with conditions 176 and 177 of the A2N resource consent. The FTMP (appended to the ESCP) details the different water quality reports that will be supplied to the Auckland Council (Team Leader Central Monitoring) throughout the Karangahape Station Main Works. These include an initial monitoring report within eight weeks following the start of the monitoring, any non-conforming result report, and the annual monitoring report.
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8.
Environmental Compliance Management and Review
8.1
Site Inspections
Regular inspections of the Main Works area will be undertaken throughout the construction duration as outlined in Section 6 of the CEMP. Site inspections will include inspections of industrial and trade related activities to ensure the integrity of activities and devices is maintained and to minimise the potential for the discharge of contaminants from the Main Works area that might have adverse effects on the receiving environment. Site inspections will be conducted (and documented) weekly and include the following elements: • • • • • • • •
8.2
Check bunding and containment systems around hazardous substances are intact; Check water treatment systems are operating correctly to manage contaminated water; Check all loading and unloading areas are clear of spillage and debris; Check the appropriate storage of materials on-site in order to prevent spillage and have appropriate HAZCHEM warning and information signage; Check site for evidence of spills that require clean up; Check construction vehicles for signs of leakage; Check spill kits are fully stocked, clearly labelled and appropriately located; and Check waste skips and containers for capacity, signs of leakage and ensure they are covered to prevent rain water ingress.
Environmental Audits
An internal environmental and sustainability audit will be undertaken 30 days from commencement of each key stage of the Main Works and at least a quarterly basis (or more frequently as specified in the Project Audit Schedule). The purpose of the audit is to check the implementation of, and compliance with, environmental management procedures and controls, including those outlined in this ITA EMP. The audit findings will be reported accordingly to enable any discrepancies to be identified and actioned. External environmental and sustainability audits will be completed as per the Project Audit Schedule, and at least annually, to assess the effectiveness of the Environmental Management System. Refer to Section 6.3 of the CEMP for further detail on these audits.
8.3
Non-Conformance, Corrective and Preventative Action
Corrective action will be implemented on the basis of the occurrence of substandard performance being observed or experienced, resulting in an environmental complaint, incident or emergency or where a significant environmental incident or emergency could have occurred. Refer to Section 6.4 of the CEMP for further detail on corrective and preventative action to be implemented during the Main Works.
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9.
Training
9.1
Employees and Subcontractors
All site staff (including subcontractors) will undergo general environmental awareness training, along with training in relation to the risks associated with industrial and trade activities outlined in this ITA EMP and to ensure that the appropriate control measures are properly implemented. Suitable induction and ongoing environmental training will be established and maintained to ensure employees and subcontractors are aware of: • •
•
The importance of conformance with the requirements of the CEMP and this ITA EMP, along with and related Link Alliance environmental procedures; The key industrial trade activities that will be undertaken as part of the Main Works, the potential effects if industrial trade activities are not appropriately undertaken and managed and the environmental benefits of improved performance; and Spill response and emergency procedures.
Refer to Section 4.2 of the CEMP for further detail on employee training and managing training records.
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Appendix A: ISCA Requirements Table A identifies the ISCA Credit Requirements relevant to this ITA EMP and where they are addressed in the documents. Table A: ISCA Requirements Credit
Requirement *
Relevant section
Comments
DIS-1
Baseline studies of existing receiving water environment have been carried out for the Project
Section 4
Refer also to the Water Quality Assessment Report by Golder Associates, dated Dec 2016 and the Flocculant Treatment Management Plan
Predictions for receiving water quality impacts have been developed for construction
Section 4
Refer also to the Water Quality Assessment Report by Golder Associates, dated Dec 2016 and the Flocculant Treatment Management Plan
Measures to minimise adverse impacts to local receiving water quality identified and implemented
Sections 4, 6 and 7
Refer also to the Flocculant Treatment Management Plan and Contaminated Soils Management Plan
Monitoring of water discharges and receiving waters is undertaken at appropriate intervals and at times of discharge during construction
Section 7
Refer also to the Flocculant Treatment Management Plan
Modelling demonstrates no exceedances of water quality goals
Section 7
Refer also to Monitoring Results and Reports
All stormwater leaving the site is treated or filtered in accordance with appropriate urban stormwater guidelines unless it occurs during a 6 hour 1 in 5 year storm event
Section 4
Refer to the Erosion and Sediment Control Plan and the Flocculant Treatment Management Plan
Level 1
DIS-1 Level 1
DIS-1 Level 1
DIS-1 Level 1
DIS-1 Level 2 DIS-1 Level 2
* Refer to ISCA Rating Tool for full details of the requirement
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Appendix B: Drawings •
Drainage plans (from ESCP)
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Appendix C: General Spill Response Plan 1.0
Purpose and Objective of Plan
Environmentally Hazardous Substances (EHS) will be present in CSA 2 and CSA 3. These principally include: • • • • •
Fuel (e.g. petrol, diesel); Oils and greases; Dry grout; Concrete (use only, will not be stored on site); and Water treatment chemicals (for sediment settling and pH adjustment e.g. flocculation agents and sulfuric acid).
This Emergency Spill Response Plan (ESRP) relates to the management of spills of EHS’s and the prevention of adverse environmental effects. The objective of this ESRP is to ensure that emergency spills are handled in an appropriate manner to ensure safety of all personnel and to prevent damage to the environment. This ESRP covers the spill response procedures for the site including the CSA and works areas.
2.0
Spill Response
Spillages will be managed and cleaned up on site in accordance with this ESRP. Any contamination of stormwater or groundwater within the trench will be treated as per the Project ESCP prior to release or disposal. Spillages will be managed and controlled within the site. Spill risk will be managed through structural and procedural controls. In the event that these controls fail, management will be by way of adherence to the procedures outlined in this ESRP.
3.0
Hazardous Substances and Spill Response Procedures
Safety Data Sheets for all hazardous substances associated with the Project construction works are held at the site office. These will be consulted to determine the appropriate course of action to take in an emergency situation, e.g. spillage. Spill kits and associated equipment, are located at each vehicle entrance to the site as shown on the attached stage plans.
4.0
Key Contacts
Key Project contacts in the event of a spill or release of EHS are found in Section 4.1.2 of the CEMP.
5.0
Key emergency services
Key emergency services to be contacted in the event of a spill or release of EHS are listed below: Emergency Service
Role/Responsibility
Phone Number
Auckland Council Pollution Hotline
Spills to stormwater systems
(09) 377 310
Watercare Services
Spills to stormwater/sewage systems
(09) 442 2222
Police
Traffic Control
111
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Emergency Service
Role/Responsibility
Phone Number
Evacuation Crowd Control Investigation of Fatalities Ambulance
Treat Injured Transport Injured
111
Fire Service
Fight Fires Contain Spillage Rescue
111
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Appendix D: Bentonite Plant Spill Response Plan
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Appendix E: Record of CLG and Auckland Council Comments C1. CLG Comments A Karangahape CLG meeting was held on 12 November 2019 to discuss the Karangahape Main Works and for the CLG to provide comments / feedback on the CEMP and sub-plans, including this ITA EMP. No comments were received from the CLG on this ITA EMP.
C2. Auckland Council Comments The ITA EMP was reviewed by Leon Blackburn. He provided the following comments on the ITA EMP: Section of this ITA EMP
Comment
Response
Section 2.2.1, Table 2.2
Clarification around sizing of the bentonite plant bund.
Updated to note the bund will be sized for 110% of the largest tank.
Section 4
Requested ESCP details once available
ITA EMP has been updated with ESCP control measures.
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Appendix F: Register of Plan Updates Annual review 20XX Updates Updates have been made to the following sections: •
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Date