HISTORY
TABLE OF CONTENT CUSTOM BUILT SOLUTIONS
01
TAILOR MADE SOLUTION
02
CUSTOM FEATURES
03
BOTTLE UNSCRAMBLER
04
CAPPER & LABELER
05
MONOBLOCK SYSTEMS
06
TABLET LINE EQUIPMENT
08
PISTON FILLING SOLUTIONS
10
PERISTALTIC PUMP SYSTEMS
11
SEMI-AUTOMATIC PLATFORMS
12
NECK/BODY BANDING AND SLEEVING
14
INLINE LABELING PLATFORM
15
HOT GLUE APPLICATION LABELING SYSTEM
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Decades of unmatched passion for excellence in business, we are proud to offer our unique solutions to the cannabis industry, turning our customers packaging visions into reality. Providing our customers with the means to adapt to a dynamic marketplace, we produce standard and customizable (made-to-order) machinery in semi-automatic and fully automatic packaging systems, as well as complete production lines. Our equipmet ensures both packaging quality and integrity by using modern methodologies, innovative designs and the latest technology all in compliance with cGMP and FDA regulations. We work with our customers to engineer solutions to the needs and challenges of their particular industries, including production requirements and regulatory issues. Years of experience working with the pharmaceutical, nutraceutical, food & beverage, cosmetic and chemical industries have given us extensive knowledge in managing batch and lot control, handling specialized containers, as well as using automation to increase productivity and accuracy while reducing giveaway and production cost. If required, we are also able to provide validation documents. Cannabis Packaging Machinery Innovation is a specific division created expecially to meet the unique needs of the evolving cannabis industry.
CUSTOM BUILT SOLUTIONS Cannabis Bud Line Single Combination
Cannabis Oil, Liquid Filling Line
Cannabis Bud Line Double Combination
Cannabis Tablet, Capsule, Softgel, SF-100 Packaging Line
01
TAILOR MADE SOLUTION We take great pride in developing custom solutions and purpose-built machines. We focus on partnering with our clients, to support their unique needs, and to deliver smart, scalable solutions that are aimed at improving productivity, quality and efficiency. The quick evolution of the cannabis industry has posed some tough challenges, but our dedicated R&D team has been hard at work to develop extraordinary solutions for this dynamic industry.
Our custom-made capabilities: • Materials that meet FDA requirements following cGMP guidelines • Integrated bottle cleaning • Integrated nitrogen purge/modified atmosphere packaging (MAP) system (before, after or during filling) • Faulty Label Reconciliation System (FLRS) label reject system • Track and Trace integration • Tare in/Tare out (100% weight verification) • Handling of stable and unstable containers • Stand alone or integrated powder micro-dosing systems • Pump/Stem/Tube alignment systems • Remote monitoring and support • Particle monitoring • Integrated exhaust fume hoods
02
CUSTOM FEATURES
Laminar Flow & Open/Closed RABS
Pick & Place for Fragile Caps
• Aseptic applications • Product and operator protection • Controlled environment
• Maintains component aesthetics • Automated feeding system • Quick and easy setups
Bottle Orientation Station
Automatic Sampling Station
• Ensures proper bottle orientation • Designed to handle any bottle requiring orientation • Stand alone unit easily integrated on any production line
• Improves quality control process • Programmable for periodic sampling during production • Custom designed depending on project requirements
Automatic Reject Station
Explosion Proof
Automatic Sampling & Calibration
Data Acquisition
• To reject non-confirmed components without stopping the machine • System built-in directly onto the exit star wheel with double activation gating system to reach high speed reject without missing any faulty bottle with missing components • Reject confirmation sensor
• Class 1 Div 1/Div 2 • Purging system • Customized to local regulations
• Ensures fill accuracy • Improves OEE/QC process • Individual pump validation/verification
• Line monitoring • Report generation • 21 CFR part 11 compliant
03
SORTSTAR
TM
BOTTLE UNSCRAMBLER The SortStarTM bottle unscrambler is designed to work with a wide range of plastic bottles. Using centrifugal disks and adjustable guides, most bottles can run on this machine without the use of any change parts. Applications: Round | Square | Oval | Rectangular Bottles Speed*: Up to 300 BPM** *Speed and performance criteria are subject to testing with actual samples **BPM = Bottle(s) Per Minute
04
ALPHA CAPPER & LABELER TM
The AlphaTM system is a single-indexing platform designed for versatility. Equipped with an assortment of closure (plugging, capping, crimping) and labeling systems. The AlphaTM can accommodate various inspection components and has numerous options for safety features. Applications: Plugging | Capping | Labeling Speed*: Up to 60 BPM** *Speed and performance criteria are subject to testing with actual samples **BPM = Bottle(s) Per Minute
Higher speed cappers are also available from our Rebel™ and Road RunnerŽ platform, which can cap up to 300 BPM**.
Plug
Cap
Overcap Label
05
PATRIOT
TM
MONOBLOCK SYSTEMS Capable of filling: • Powders • Tablets • Capsules • Softgels • Cannabis oil liquids • Cream products
Clean
06
Fill
Plug
Cap
Overcap Label
CANNABIS LIQUID FILLING SYSTEM The Patriot™ system is our most versatile monoblock system yet, providing customized solutions for cGMP compliant production. Simplify your packaging line by combining multiple functions with this single-indexing, multi-station monoblock. The Patriot™ can be equipped with a variety of filling, plugging and capping/crimping systems, as well as a labeling system that will accommodate various inspection components. Applications: Filling | Plugging | Capping | Labeling Speed*: Up to 60 BPM** *Speed and performance criteria are subject to testing with actual samples **BPM = Bottle(s) Per Minute
Higher speed multi-station monoblocks are also available from our Intrepid™ and Conquest® platform, up to 300 BPM**.
Clean
Fill
Plug
Cap
Overcap Label
07
TABLET, SOFTGEL, CAPSULE SF-100 & SF-200 PACKAGING LINE
SortStar™ Bottle Unscrambler
Street Fighter™ SF-100 High-tech Tablet Counter
SorbStar™ Desiccant Inserter
SynchroBlock™ Desiccant / Cotton
*120 Bottles Per Minute Line
SortStar™ Bottle Unscrambler *240 Bottles Per Minute Line *Speed and performance criteria are subject to testing with actual samples **BPM = Bottle(s) Per Minute
08
Street Fighter™ SF-200 High-tech Tablet Counter
SorbStar™ Desiccant Inserter
COMPLETE PACKAGING SOLUTIONS
BeltStar™ Inline Capper
Road Runner® Capper
Seal Induction
Cap Sorter
Seal Induction
BeltStar™ Re-Torquer Capper
Buffer Turn Table
Buffer Turn Table
LabelStar® Labeler
LabelStar® Labeler
Outfeed Turn Table
Outserter
09
PISTON FILLING SOLUTIONS CF-2P
TM
CF-4P
TM
A versatile semi-automatic tabletop filler with variable speed control, designed to dispense both liquid and semi-viscous products. The CF-2PTM comes equipped with a single or a double piston pump system. The simplicity and flexibility of the CF-2PTM make it the ideal filling equipment for cannabis oil.
The CF-4P™ is an upgraded system of our CF-2P™ and can be equipped with two additional pistons and nozzles. This specific model can be equipped with a bottom-up fill feature, automatic gating system and conveyor section. This tabletop machine is designed to pump both liquid and semi-viscous products directly from your tank. The CF-4P™ is a great start-up machine to fulfill your cannabis packaging needs.
Applications: Liquids | Semi-Viscous products Fill Volumes: 0.5ml to 1000ml (0.017oz. to 34 oz.)
Applications: Liquids | Semi-Viscous products Fill Volumes: 1 ml to 1000ml (0.03 oz. to 36 oz.)
10
PERISTALTIC PUMP SYSTEMS TM
The SH-CARTTM is a freestanding mobile system, designed to be integrated on any new or existing liquid filling lines. The modular design has a capacity to hold up to 12 independent servo-heads, creating optimal versatility and efficiency. A Piston cart is available and can be integrated onto any liquid filling system.
The SteelHeartÂŽ system is the latest advancement in peristaltic filling technology and an integral part of our mobile multi-head filling system. Easy to use, flexible and accurate, the SteelHeartÂŽ can be configured with up to 12 independent dispensing units which are guaranteed against cross-contamination. In its auto-calibration mode, this system can sample periodically through the integrated load cell to ensure that each servo-drive maintains its accuracy within the programmed target fill range.
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SEMI-AUTOMATIC PLATFORMS
PVR-01
TM
The PVR-01TM is a tabletop semi-automatic filler with intermittent control, a single piston pump, rotary check valve system and integrated product hopper. The simple and efficient volumetric piston, pump filler was designed to handle viscous and semi-viscous products, including those with small particles. This system is ideal for short runs and fast changeovers. Applications: Semi-Viscous | Viscous products with or without particles Fill Volumes: 30 ml to 1000ml (1 oz. to 34 oz.)
12
NANOSTAR
TM
Freestanding semi-automatic powder filler with servo-driven technology, the NanoStarTM was designed for precise micro-dosing and has the capacity for recipe driven changeovers. Built with its own integrated PLC and HMI, this unit is ideal for the cannabis industry.
Applications: Powder products Fill Volumes: 15 mg. to 15 g. The PowderStarTM is also available for larger fills and an automated setup.
MINI JOLLY
TM
The Mini JollyTM is a freestanding single chuck capper that requires minimal floor space. This semi-automatic capper has an air driven torquing mechanism to allow for variable application torque. Quick and easy to set up, it was designed to handle a wide variety of bottles and caps.
Applications: Screw Caps Cap Sizes: 10 mm to 110mm (0.40� to 6.7�)
SEMI-AUTOMATIC TABLET COUNTER MINI FIGHTER PLUS TM
The Mini FighterTM Plus, was developed for small batch counting and is capable of handling tablets, capsules and softgels. The Mini FighterTM Plus can be used as a semi-automatic tabletop unit, it can be automated as an independent component on a line or be integrated directly on any of our monoblocks. A compact machine, configured to maximize production efficiency and simplify the packaging process, the Mini FighterTM Plus can accommodate a wide range of container sizes and shapes. Applications: Tablets | Capsules | Softgels Speed*: Up to 35 BPM** *Speed and performance criteria are subject to testing with actual samples **BPM = Bottle(s) Per Minute
13
TM
NECK/BODY BANDING & SLEEVING The BandStarTM was designed to exceed industry standards for body and neck banding applications. With an arsenal of options available, it can easily meet different industry requirements for the application of neck bands and full sleeve bands as tamper-evident seals. It was engineered and designed for efficiency, reliability and simplicity. The BandStarTM is engineered for efficiency and reliability, with simple changeover processes to provide a more fluid user experience. Applications: Round | Square | Oval | Rectangular Containers Speed*: Up to 150 BPM** *Speed and performance criteria are subject to testing with actual samples **BPM = Bottle(s) Per Minute
Higher speed banding system is also available from our SleeveStar™ platform, up to 300 BPM**. 14
INLINE LABELING PLATFORM The LabelStar® family of extremely efficient, pressure-sensitive inline labeling machines can be integrated onto any production line. A number of types of coding devices are available which offer additional flexibility and configuration options to accommodate any label type. All of our labelers are designed to meet current FDA requirements following cGMP guidelines, while always focusing on quick and easy setups. The LabelStar® is also equipped with the latest in quality verification system (bar code scanners, vision inspection, label code verification, label presence sensors), ensuring that all failed inspections will result in the rejection of the defective container.
Higher speed labeling application is also available from our RTS Pharma™ line.
15
EXTAX
TM
HOT GLUE APPLICATION LABELING SYSTEM This revolutionary new member of the LabelStarŽ family affixes the tamper-evident excise duty stamps, required by all governments, on all types of jars and bottles. Designed specifically for the cannabis industry, this is the only labeler created for the precise application of stamps with hot glue. This innovative machine can apply up to a dozen different excise stamps during a single production run, resulting in the simultaneous labeling of goods for multiple state or provincial markets. The magazine which holds the stamps can be refilled easily without stopping the machine. Everything is controlled from the simple to use HMI (Human Machine Interface) touch screen, so only one operator is needed to run the equipment. Safety, reliability and efficiency are integrated into every feature of the EXTAX™. The unique magazine and positive (patent pending) servo pick and place system ensures correct and consistent label placement. The automatic vision and reject systems guarantee that excise stamps have been applied correctly and without fail.
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SPECIAL FEATURES
• Created especially for the cannabis industry • Easy to use, touch screen HMI controls all functions (including enabling/disabling different stamp types during the production run) • Magazine holds up to 12 different types of stamps • Works with a variety of stamp thicknesses • Works with stamps from multiple provinces, states and countries • Positive pick and place system • Multiple verification systems to ensure quality and consistency • Euroguard Safety Perimeter ensures operator safety • Could be programmed for all types and shapes of jars and bottles (glass, plastic, metal) • Could be run by a single operator • Processes up to 120 bottles per minute (up to 300 bottles per minute can be done using the RTS Pharma™) • Could be equipped with a pressure sensitive labeling head • To apply additional labels, allowing you to economize on space and cost
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1-833-322-0062
www.cpminnovation.com