Issuu

Stable Machining Through Outstanding

Chip Control and Chatter Resistance

 High precision machining with a cutting width tolerance of ±0.03mm (width of cut 1.25 to 6mm / lead angle 0°, 5°)

 Available in 10 chipbreaker styles and 11 insert grades for diverse machining applications

 Series now includes Holders for Deep Grooves GNDXL type, supporting deep grooves up to 32mm

Groove depths up to 32mm supported GNDXL type + Dedicated 1-cornered Insert

Grooving Tool Holders

Cutting Performance

Eliminates Vibration

Reduces vibration up to 30 % compared to conventional steels thanks to its high-rigidity design.

Work Material:

Holder:

Insert:

Cutting Conditions:

Application Examples

Substantially improved machining efficiency!

High rigidity holder enables high load machining at high feed rate.

Characteristics

Wide range of application processes

For grooving, turning, copying, facing, boring and cut-off.

Stable tool life

An array of chipbreakers improves the efficiency in chip control in various applications and prevents unexpected damage caused by chip blockade.

Smooth cutting and high efficiency machining

Holders utilizing one-piece body construction made of special steel, reduce vibration by 30 % during machining as compared to conventional types.

High precision grooving widths with moulded inserts

Grooving insert width tolerance of ±0,03 mm over the entire range

Ensures both, high rigidity and good chip evacuation

pocket improves

evacuation

steel

Single-piece construction

hole Improved chip evacuation

is directed onto rake face of cutting edge

Work Material:

Reduced Vibration Unstable VibrationLarge Vibration

Work Material: Holder: Insert:

Cutting Conditions:

GNDI R2532 T306 GCM N3002 GG v c = 100 m/min, f = 0,05 mm/rev, ap = 3,0 mm, wet

Stable and long tool life ensures reliable functionality even on automatic production lines!

Reduction of chattering prevents unexpected breakage.

Work Material:

Holder:

Insert:

618

Grooving Tool Holders GND Series

¢ New Holders for Deep Grooves GNDXL type

D SEC-Grooving Tools GND series now feature holders for deep grooves with groove depth up to 32mm

D Integrated high-rigidity body and insert realise superb vibration resistance with extra-strong clamp-on specifications

D Shank width lineup includes 20mm square and 25mm square

D Dedicated 1-cornered inserts for deep grooving with widths of cut from 3.0 to 6.0mm are stocked (2.0 mm is a made-to-order item)

D Chipbreaker lineup includes ML type / GF type / RN type

¢ Vibration Resistance

GNDXL type

Competitor's Product F

Work Material: X5CrNiMo17-12-2 Holder: GNDXL R2525M-332 Insert: GCMN3002-GF1 (AC530U) Cutting Conditions:

Grooving Tool Holders GND Series

Inserts - Chipbreaker Series

Excellent Chip Control

Grooving Tool Holders GND Series

Grooving Tool Holders

For External Machining (For Small Lathes)

3,04,05,0 6,07,08,0 1,251,52,0 3,04,05,0 6,07,08,0

Series for External Machining for Small Lathes Series

3,04,05,0 6,07,08,0

Grooving Tool Holders

For External Machining (L Type)

Series for External Machining (L Type)

Grooving Cassettes

Cassettes for Radial Machining

Series for Face Machining

For Face Machining

Grooving Tool Holders

Series for Necking

For Necking

Notes

for Undercutting

Distance between Workpiece and Necking

Tips for Necking

The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width. To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as specified for GNGN type holders.

Work Material: Holder: Insert:

Cassettes for Face Machining

Face Grooving / Turning / Profiling

1,251,52,0 3,04,05,0 6,07,08,0

Face Grooving Cassettes

Grooving Tool Holders

For Internal Machining (≥ Ø 14 mm)

Series for Internal Machining (≥ Ø 14

Series for Internal Machining (≥

Grooving Tool Holders

Chipbreaker Selection Guide

Groov. Width (mm)

1,25 1,5 2,0 3,0 4,0 5,0 6,0 7,0 8,0

Feed Rate (mm/rev) Chip-

Feed Rate (mm/rev)

Recommended

MGMLGGGL GFCGCFRGRNGA

Feed Rate (mm/rev)

00,10,20,30,40,5

Feed Rate (mm/rev)

Rate (mm/rev)

Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

MGMLGGGL GFCGCFRGRNGA

For face grooving, use cutting conditions closer to the lower limit of the recommended cutting conditions to ensure that chips are long.

Recommended Cutting Conditions

In cut-off applications, reduce the feed rate to around 30% to 50% near the centre of the workpiece.

As there is less space for chip evacuation when machining internal diameters (particularly small bore diameters), ML/GL/GF Type chipbreakers are recommended.

As there is less space for chip evacuation when machining internal diameters (particularly small bore diameters), ML/GL/GF Type chipbreakers are recommended. Modiﬁcations to inserts and holders are required to perform machining such as radius grooving when using the RG type chipbreaker with the

Modiﬁcations to inserts and holders are required to perform machining such as radius grooving when using the RG type chipbreaker with the GNDF type holder for  Recommended Cutting Conditions

Modiﬁcations to inserts and holders are required to perform machining such as radius grooving when using the RG type chipbreaker with the GNDF type holder for

Work Material P Carbon / Alloy Steel M

Grooving Tool Holders GND Series

Details – Holders

External Multi-Purpose

External Grooving

Grooving/Cut Off/ Turning/Profiling

Grooving/Cut Off

External Deep Grooving Grooving/Cut Off

External L-Styled (Side Cut)

Multi-Purpose

External L-Styled (Side Cut)

Deep Grooving

Grooving/Turning/Profiling

Grooving

Necking Necking

Internal Grooving

Face Grooving

L-Shaped Tools for Facing

Grooving/Turning/ Profiling

Cassette for Polygon Holder Radial Grooving

Cassette for Polygon Holder Face Grooving

To ensure maximum rigidity, use the multi-purpose type

Identification Details – Inserts

066,02020,0 088,02323,0 1010,02525,0

Multi-Purpose: General Feed

Multi-Purpose: Low Feed

Grooving: General Feed

Grooving: Low Feed

Grooving: Low Cutting Forces

Cut-Off

Cut-Off: Low Cutting

Copying: General Feed

Multi-Purpose: General Feed

Grooving Tool Holders GND Series

Key Points for Face Machining

Holder Selection Precautions for Groove Expansion

Recommended Chipbreaker:

Select a holder so that the outer diameter of the first groove to be machined comes within the range of maximum and minimum grooving diameter of the holder.

Precautions for Turning

If the first groove meets the range of the effective grooving diameter during groove expansion, the grooving diameter will not be limited for the second and later passes.

Recommended Chipbreaker:

Considering the rigidity of the holder, we recommend machining from the outside to the inside.

If machining is performed toward the outside, the wall thickness remaining on the principal force side will become thinner, which reduces the rigidity of the holder.

- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the second and later passes.

- Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation. (In face grooving, broken chips easily get stuck in grooves, which causes problems.)

- When breaking chips, step feed is required.

Key Points for Internal Machining

Precautions for Internal Machining

Recommended Chipbreaker:

If the prepared hole diameter is small, use an ML or GL low-feed chipbreaker, each of which reduces chip curl diameter, to ensure adequate chip evacuation.

Work Material: Holder: Insert: Cutting Conditions:

15CrMo5 (Ø 25 mm)

GNDI R2532 T306

GCM N300

vc=100 m/min, f=0,10 mm/rev, ap=3,0 mm, wet

Chip shapes differ between internal and external machining even under the same cutting conditions.

Work Material: Holder: Insert: Cutting Conditions: 15CrMo5

GNDL R2525M 320

GCM N3002 GG

vc=100 m/min, f=0,10 mm/rev, ap=5 mm, wet

Grooving Tool Holders

Precautions for Grooving Tool Holders GND Series

Notes on how to Attach Inserts

Remove any foreign particles or oil from the insert seat before attaching the insert. Ensure the seat location is clean and free of damage.

Slide the insert level over its seat.

Push the insert with its opposite end (the holder side) firmly against the insert stop end. The recommended tightening torque is 5 N m. Tightening above the recommended torque may damage the insert or the holder which could cause injury and other accidents.

Notes on how to Apply Holders

Remove any foreign particles or oil from the tool post before attaching the holder.

Ensure the seat location is clean and free of damage.

Attach the holder so that the insert is perpendicular to the workpiece.

Set holder with shortest possible overhang.

When grooving or turning, adjust the center height of the cutting edge to as close ±0 mm as possible. (Within ±0,1 mm is recommended)

Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height of the cutting edge to a value from 0,0 to +0,2 mm). A lower center height will result in larger nip at the center.

Attach at right angle to workpiece. Set with short overhang

Notes on Setting Coolant Supply NozzleMaximum Depth of Cut

Set the coolant supply nozzle so that coolant can be supplied from the top of the upper clamp unit.

Maximum depth of cut when pulling up with RG chipbreaker

Key Points of Internal Coolant-Type Holders for Small Lathes

The insert for internal coolant-type 12 mm and 16 mm holders for small lathes can be replaced from either the top or

Grooving Tool Holders GND

Key Points for Connecting Hoses and Connectors

Connecting Hoses and Connectors

GNDM-JE (European standard)

Apply sealant such as commercial sealing tape to the piping connection parts.

GNDM-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1) When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2)

Connecting Hoses and Connectors (for Small Lathes)

GNDM-J (Japanese standard)

Connector for hoseless coolant supply (supported products only) Equipment (small lathes, etc.)

Apply sealant such as commercial sealing tape to the piping connection parts. Refer to the figur below for mounting the plug during piping.

Holder with Hoseless Coolant Support

Direct coolant supply from the tool post is possible without a hose The plug will protrude a few millimeters when mounted to the side. A plug is attached when shipped. Remove this plug before supplying coolant without a hose.

Connector for Hoseless Coolant Supply

Remove the plug before supplying coolant without a hose. Cross Section of Connector

Mount the plugs (XP02) before supplying coolant without a hose.

Fig.

The plug will protrude a few millimeters when mounted to the side.

Grooving Tool Holders

GNDM / GNDL Type

GNDM

Spare Parts

GNDM R/L 1616 JX 1.2508 ll 1616120(16)162601,258,016

External Grooving / Cut-Off for Small Lathes

GNDL

Spare Parts

Fig. 1 Fig. 2

Fig.

Fig. 3

Grooving Tool Holders

Inserts for GNDM / GNDL (Small Tools)

Fig. 1 Fig. 2 Fig. 3

Grooving Tool Holders

Holder with Internal Coolant

External Multi-Purpose Type for Small Lathes (Grooving, Turning, Profiling)

GNDM-J

Spare Parts

Holders

Select

External Grooving / Cut-Off for Small Lathes

GNDL-J

Spare Parts

Holders

1616120(16)16– 32,0 –02,016,032

GNDL R/L 1616 JX 316 J mm 1616120(16)16– 32,0 –03,016,032

GNDL R/L 2012 JX 221 J mm 2012120(12)20– 30,5 –02,021,042

Select holders and inserts with the same grooving width (CW).

Parts (Hoses and Connectors)

See page 21

Grooving Tool Holders

Inserts for GNDM-J / GNDL-J (Small Tools)

Parts (Hoses and Connectors)

Grooving Tool Holders GNDS

Type

GNDS

Use the multi-purpose profiling insert for turning (wide grooves).

Holders

Select holders and inserts with the same grooving width (CW).

Above figures show right hand tools.

Spare Parts

Grooving Tool Holders GNDS Type

Inserts for GNDS

Grooving Tool Holders

External Multi-Purpose Type (Grooving, Turning, Profiling)

Holders

GNDM R/L 2020 K 1.510 ll 2020125202034,01,501020 GCM N150005 GF

GNDM R/L 2020 K 210 ll 2020125202033,62,001020

GNDM R/L 2020 K 312 ll 2020125202036,63,001224

GNDM R/L 2020 K 418 ll 2020125202045,04,001836

GNDM R/L 2020 K 518 ll 2020125202045,05,001836

GNDM R/L 2020 K 618 ll 2020125202045,06,001836

□20-□□

□30-□□

□40-□□

GNDM R/L 2525 M 1.2510 ll 2525150252536,01,251020 GCM N125005 GF

GNDM R/L 2525 M 1.510 ll 2525150252536,01,501020

GNDM R/L 2525 M 210 ll 2525150252533,62,001020

GNDM R/L 2525 M 312 ll 2525150252536,63,001224

GNDM R/L 2525 M 418 ll 2525150252545,04,001836

N150005 GF

N20-□□

□30-□□

GNDM R/L 2525 M 518 ll 2525150252545,05,001836 GCM N50-□□

GNDM R/L 2525 M 618 ll 2525150252545,06,001836

GNDM R/L 3225 P 312

GNDM R/L 3225 P 418

GNDM R/L 3225 P 518

GNDM R/L 3225 P 618

Spare Parts Select

GNDM R/L 2020 K 1.2510 ll 2020125202034,01,251020 GCM N125005 GF BX0520 5,0LH040

N60-□□

Spare Parts

Holders

Grooving Tool Holders

Inserts for GNDM / GNDMS

Grooving Tool Holders

Type

GNDM-JE

RLHBLFWFHFLHCWCDX

GNDM R/L 2020 X 210 JE ll 2020100202033,62,001020

GNDM R/L 2020 X 312 JE ll 2020100202036,63,001224

GNDM R/L 2020 X 418 JE ll 2020 110 202045,04,001836

GNDM R/L 2020 X 518 JE ll 2020 110 202045,05,001836

GNDM R/L 2020 X 618 JE ll 2020 110 202045,06,001836

GNDM R/L 2525 X 210 JE ll 2525100252533,62,001020

GNDM R/L 2525 X 418 JE ll 2525 110 252545,04,001836

GNDM R/L 2525 X 518 JE ll 2525 110 252545,05,001836

GNDM R/L 2525 X 618 JE ll 2525 110 252545,06,001836

Holder with Internal Coolant

J-HOSE-G1/8-G1/8-200-E l 200G1/8G1/81

J-HOSE-G1/8-G1/8-300-E l 300G1/8G1/81

Parts (Connector)

J-G1/8-G1/8-00-E l G1/8 G1/81

J-G1/8-G1/8F-90-E l G1/8 G1/82

J-G1/8-G1/8-90-E l G1/8 G1/83

Fig. 1 Fig. 1

Fig. 2

Fig. 3

Grooving Tool Holders GNDM-JE

Inserts for GNDM-JE

Grooving Tool Holders

Type

GNDL R/L 2020 K 1.2516 ll 2020125202038,01,251632 GCM N125005 GF

GNDL R/L 2020 K 1.516 ll 2020125202038,01,501632 GCM N150005 GF

GNDL R/L 2020 K 220 ll 2020125202044,52,002040 GCM □20-

GNDL R/L 2020 K 320 ll 2020125202044,53,0020(18) 40 GCM □

GNDL R/L 2020 K 425 ll 2020125202050,04,0025(23)

GNDL R/L 2020 K 525 ll 2020125202050,05,0025(23)

GNDL R/L 2020 K 625 ll 2020125202050,06,0025(23)

GNDL R/L 2525 M 1.2516 ll 2525150252540,01,251632 GCM N125005 GF

GNDL R/L 2525 M 1.516 ll 2525150252540,01,501632 GCM N150005 GF

GNDL R/L 2525 M 220 ll 2525150252544,52,002040

GNDL R/L 2525 M 320 ll 2525150252544,53,0020(18)

GNDL R/L 2525 M 425 ll 2525150252550,04,0025(23)

GNDL R/L 2525 M 525 ll 2525150252550,05,0025(23)

GNDL R/L 2525 M 625 ll 2525150252550,06,0025(23)

GNDL R/L 3225 P 320 3225170253244,53,0020(18)

GNDL R/L 3225 P 625

GNDL R/L 3225 P 725

GNDL R/L 3225 P 825

GNDL R/L 3232 P 320 ll 3232170323244,53,0020(18)

Spare Parts

GNDLS R/L 2020 K 216 ll 20201253820252,016

GNDLS R/L 2020 K 316 m l 20201253820253,016

GNDLS R/L 2525 M 218 ll 25251504525252,018

GNDLS R/L 2525 M 318 ll 25251504525253,018

GNDLS R/L 2525 M 423 ll 25251505025254,023

GNDLS R/L 2525 M 523 mm 25251505025255,023

GNDLS R/L 2525 M 623 l m 25251505025256,023

Spare Parts

Grooving Tool Holders

Fig.

Grooving Tool Holders

GNDL-JE Type

External Deep Grooving and Cut-Off

GNDL-JE

Spare Parts

RLHBLFWFHFLHCWCDX

GNDL R/L 2020 X 220 JE ll 2020 110 202044,52,002040

GNDL R/L 2020 X 320 JE ll 2020 110 202044,53,002040

GNDL R/L 2020 X 425 JE ll 2020 115 202050,04,002550

GNDL R/L 2020 X 525 JE ll 2020 115 202050,05,002550

GNDL R/L 2020 X 625 JE ll 2020 115 202050,06,002550

GNDL R/L 2525 X 220 JE ll 2525 110 252544,52,002040

GNDL R/L 2525 X 320 JE ll 2525 110 252544,53,002040

GNDL R/L 2525 X 425 JE ll 2525 115 252550,04,002550

GNDL R/L 2525 X 525 JE ll 2525 115 252550,05,002550

GNDL R/L 2525 X 625 JE ll 2525 115 252550,06,002550

Parts (Hose)

J-HOSE-G1/8-G1/8-200-E l 200G1/8G1/81

J-HOSE-G1/8-G1/8-300-E l 300G1/8G1/81

Parts (Connector)

Fig.

Grooving Tool Holders GNDL-JE

Inserts for GNDL-JE

Fig.

Grooving Tool Holders

Type

Necking

GNDN

Necking Necking Above figures show right hand tools.

Holders

GNDN R/L2020 K 215-020 mm 20201252320303,0202,01,50,64 GCM N2010 RN

GNDN R/L2020 K 320-020 mm 20201252320303,0203,02,00,79 GCM N3015 RN

GNDN R/L2020 K 430-030 mm 20201252420324,0304,03,01,29 GCM N4020 RN

GNDN R/L2020 K 535-030 mm 20201252520355,0305,03,51,44 GCM N5025 RN

GNDN R/L2020 K 640-030 mm 20201252520355,0306,04,01,59 GCM N6030 RN

GNDN R/L2525 M 215-020 mm 25251502825303,0202,01,50,64 GCM N2010 RN

GNDN R/L2525 M 320-020 mm 25251502825303,0203,02,00,79 GCM N3015 RN

GNDN R/L2525 M 430-030 mm 25251502925324,0304,03,01,29 GCM N4020 RN

GNDN R/L2525 M 535-030 mm 25251503025355,0305,03,51,44 GCM N5025 RN

GNDN R/L2525 M 640-030 mm 2525 1503025355,0 306,04,01,59 GCM N6030 RN

Inserts for GNDN

BX05205,0LH040

Fig. 2

Grooving Tool Holders

R/L2020K-432  2020125202048.04.03264

R/L2020K-532  2020125202048.05.03264

R/L2020K-632  2020125202048.06.03264

GNDXL R/L2525M-226 2525150252542.02.02652

R/L2525M-332  2525150252548.03.03264

R/L2525M-432  2525150252548.04.03264

R/L2525M-532  2525150252548.05.03264

R/L2525M-632  2525150252548.06.03264

Select holders and inserts with matching width of cut (CW). Only 1-cornered inserts can be used. Refer to P33 for applicable inserts. The maximum groove depth CDX is the figure during grooving. For maximum depth of cut during traverse cutting and profiling, refer to P11.  Grooving / Traverse Cutting (1-cornered)

Grooving Tool Holders

GNDF Type

Spare Parts

Use for multi-purpose or profiling insert for turning (wide grooves).

Holders

GNDF R/L 2020 K 312-035 ll 2020125202035,635–453,012

GNDF R/L 2020 K 312-040 ll 2020125202035,640–553,012

GNDF R/L 2020 K 318-050 ll 2020125202041,650–703,018

GNDF R/L 2020 K 318-065 ll 2020125202041,6 65–1003,018

GNDF R/L 2020 K 318-090 ll 2020125202041,6 90–1503,018

GNDF R/L 2020 K 318-140 ll 2020125202041,6140–2003,018

GNDF R/L 2020 K 318-180 ll 2020125202041,6180–3003,018

GNDF R/L 2020 K 418-040 ll 2020125202041,640–554,018

GNDF R/L 2020 K 423-050 ll 2020125202046,650–704,023

GNDF R/L 2020 K 423-065 ll 2020125202046,665–904,023

GNDF R/L 2020 K 423-085 l m 2020125202046,6 85–1304,023

GNDF R/L 2020 K 423-125 m l 2020125202046,6125–2004,023

GNDF R/L 2020 K 423-180 mm 2020125202046,6180–3004,023

GNDF

2020125202046,6 280–10004,023

GNDF R/L 2020 K 523-050 mm 20 20125202046,650–705,023

GNDF R/L 2020 K 523-065 m l 20 20125202046,665–905,023

GNDF R/L

GNDF R/L 2020 K 523-125 ll 20 20125202046,6125–2005,023

GNDF R/L 2020 K 523-180 mm 20 20125202046,6180–3005,023

GNDF R/L 2020 K 523-280 mm 20 20125202046,6 280–10005,023

GNDF R/L 2020 K 623-050 mm 20 20125202046,650–756,023

GNDF R/L 2020 K 623-070 mm 20 20125202046,6 70–110 6,023

GNDF R/L 2020 K 623-100 m l 20 20125202046,6100–2006,023

GNDF R/L 2020 K 623-180 mm 20 20125202046,6180–3006,023

GNDF R/L 2020 K 623-280 mm 20 20125202046,6 280–10006,023

GNDF R/L 2525 M 312-035 ll 2525150252535,635–453,0 12

GNDF R/L 2525 M 312-040 ll 2525150252535,640–553,0 12

GNDF R/L 2525 M 318-050 ll 2525150252541,650–703,018

GNDF R/L 2525 M 318-065 ll 2525150252541,6 65–1003,018

GNDF R/L 2525 M 318-090 ll 2525150252541,690–1503,018

GNDF R/L 2525 M 318-140 ll 2525150252541,6140–2003,018

GNDF R/L 2525 M 318-180 ll 2525150252541,6180–3003,018

GNDF R/L 2525 M 423-050 ll 2525150252546,650–704,023

GNDF R/L 2525 M 423-065 ll 2525150252546,665–904,023

GNDF R/L 2525 M 423-085 ll 2525150252546,6 85–1304,023

GNDF R/L 2525 M 418-040 ll 2525150252541,640–554,018 GCM N40-□□ BX05205,0LH040

GNDF R/L 2525 M 423-125 ll 2525150252546,6125–2004,023

GNDF R/L 2525 M 423-180 ll 2525150252546,6180–3004,023

GNDF R/L 2525 M 423-280 ll 2525150252546,6280–10004,023

GNDF R/L 2525 M 523-050 ll 2525150252546,650–705,023

GNDF R/L 2525 M 523-065 ll 2525150252546,665–905,023

GNDF R/L 2525 M 523-085 ll 2525150252546,6 85–1305,023

GNDF R/L 2525 M 523-125 ll 2525150252546,6125–2005,023

GNDF R/L 2525 M 523-180 ll 2525150252546,6180–3005,023

GNDF R/L 2525 M 523-280 ll 2525150252546,6 280–10005,023

GNDF R/L 2525 M 623-050 l m 2525150252546,650–756,023

GNDF R/L 2525 M 623-070 ll 2525150252546,6 70–110 6,023

GNDF R/L 2525 M 623-100 ll 2525150252546,6100–2006,023

GNDF R/L 2525 M 623-180 m l 2525150252546,6180–3006,023

GNDF R/L 2525 M 623-280 ll 2525150252546,6 280–10006,023

GCM N50-□□ BX05205,0LH040

N60

Grooving Tool Holders

Inserts for GNDF

Grooving Tool Holders

GNDFS Type

GNDFS

GNDFS R/L2525M 620 070 2525150472525 70–100586,020

GNDFS R/L2525M 620 100 2525150472525100–200886,020

GNDFS R/L2525M 620 180 2525150472525180–3001686,020

GNDFS R/L2525M 620 280 2525150472525 280–10002686,020

GNDFS R/L2525M 620 450 2525150472525>4504386,020

GNDFS R/L3232P 620 070 3232170543225 70–100586,020

GNDFS R/L3232P 620 100 3232170543225100–200886,020

GNDFS R/L3232P 620 180 3232170543225180–3001686,020

GNDFS R/L3232P 620 280 3232170543225 280–10002686,020

GNDFS R/L3232P 620 450 3232170543225>4504386,020

GNDFS R/L2525M 820 180 25 251504725 30180–3001648,020

GNDFS R/L2525M 820 280 25 251504725 30 280–10002648,020

Grooving Tool Holders GNDFS Type

Inserts for GNDFS

Fig. 1 Fig. 2 Fig. 3

Grooving Tool Holders GNDI

Type

Internal Grooving

GNDI

Spare Parts

Use

Holders

Above figures show right hand tools.

GNDI R/L 2532 T 206 ll 252320016322,06 GCM N20-□□ BH05165,0LH030

GNDI R/L 3240 T 210 ll 323025026402,010

GNDI R/L 2532 T 306 ll 252320016323,06

N20-□□ BH06166,0LH040

N30-□□ BH05165,0LH030

GNDI R/L 3240 T 310 ll 323025026403,010 GCM N30-□□ BH06166,0LH040

GNDI R/L 4050 T 311 ll 403830031503,0 11 GCM N30-□□

GNDI R/L 2532 T 406 ll 252320019324,06

N40-□□ BH05165,0LH030

GNDI R/L 3240 T 410 ll 323025026404,010 GCM N40-□□

GNDI

Select

Grooving Tool Holders GNDI Type

Inserts for GNDI

Fig. 1

Grooving Tool Holders

Spare

GNDIS R/L 1214 T 1526 mm 12 11 15030 9,0141,52,6

GNDIS R/L 1214 T 1536 mm 12 11 1503010,0141,53,6 GXM N150005S GF

N150005S GF BFTX0409N 3,4LT15

GNDIS R/L 1616 T 1536 mm 16151603511,5161,53,6 GXM N150005S GF

GNDIS R/L 1620 T 1546 mm 16151604014,5201,54,6

GNDIS R/L 2025 T 1566 mm 20191804019,0251,56,6

GNDIS R/L 1214 T 2026 mm 12 11 15030 9,0142,02,6

N150005S GF BFTX0511N 5,0LT20

N150005S GF

3,4LT15 GNDIS R/L 1214 T 2036 mm 12 11 1503010,0142,03,6

GNDIS R/L 1616 T 2036 mm 16151603511,5162,03,6

Grooving Tool Holders GNDIS Type

Inserts for GNDIS

Select holders and inserts with the same grooving width (CW).

Recommended Cutting Conditions

GCM and GCG inserts are not compatible.

Grooving / Cut-Off Machining / NeckingTraversing

Fig. 1

Grooving Tool Holders

Application

20CrMo5, Automotive Part, Face Profiling

Higher rigidity

Vibration reduction

Chip control - Wear resistance performance

GNDF R2525M 423-125

N4020 RG

C48, Machine Part, Cut-Off

X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off

Higher rigidity - Vibration reduction - Chip control

R2525M 425

C53, Cam Shaft Grooving / Finishing (Contin. to Heavy Interrupted)

Stable machining free of vibration!

conditions: GNDM L2525M

Stable machining free of vibration! Excellent chip control using the GND type. Holder: Insert: Grooving width:

34CrMo4, Tempered Material Hydraulic Component, Cut-Off

R2525M

Stable machining free of vibration! Excellent chip control using the GND type. No more unexpected breakage!

Stable chip control

Gear Shaft, Grooving / Pocketing

Higher rigidity - Vibration reduction - Chip control

GNDM R2020K 518

N5008 MG

mm v c = 150 m/min

= 0,1 mm/rev wet

Stable machining free of vibration! Excellent chip control using the GND type.

Grooving Tool Holders GND Series

34CrMo4, Crank, Cut-Off

Sintered Clutch Hub, Face Grooving

General Features

New grades and chipbreakers have been added to the already established GND grooving system with polygon shank and a flexible and economical cassette system for inserts. An array of chipbreakers improves the efficiency in chip control in various applications such as grooving, turning, profiling and cut-off.

Advantages

GND inserts for soft grooving from 2,0 - 6,0 mm width

Expanded grade selection with 9 different chipbreakers for a wide application range

Provides excellent chip control

Achieves stable long tool life

Cassette

Identification Details - Polygon-Toolholder

Note:

The right handed PSC40/50/63GM90R holder needs a left cassette.

The left handed PSC40/50/63GM90L holder needs a right cassette.

Handling

ATTENTION

To fix the cassette on the holder, please clamp the cassette at first with the inner torx screw.

* Dimension when using radial grooving cassettes.

Identification Details - Cassette

ISO-PSC Polygon Modular GND

Inserts for GNDCM

ISO-PSC Polygon Modular

GNDCM-JE

General Features

Cassette with Internal Coolant

The already established GND grooving system with polygon shank and a flexible cassette system for grooving inserts, has been extended by a version with internal coolant supply. The direct cooling at the cutting edge ensures excellent chip breaking and improves chip control during external grooving.

Advantages

External grooving cassettes with internal coolant supply

PSC Polygon holders straight and 90° with internal coolant supply

GND inserts for soft grooving from 2,0-6,0 mm grooving width

Provides excellent chip control

Depending on the coolant pressure, the tool life of the cutting edge will increase significantly

Cassette with Internal Coolant

GNDCM R/L 212-JE ll 2 12 GCM □20-□□

GNDCM R/L 312-JE ll 3 GCM □30-□□

GNDCM R/L 418-JE ll 4 18

R/L

PSC50GM00 R/L-JE ll 50 27 PSC63GM00 R/L-JE ll 63 33 PSC40GM90 R/L-JE ll 40 42* 52,5 PSC50GM90 R/L-JE ll

Identification Details - Polygon-Toolholder

Note:

The right handed PSC40/50/63GM90R holder needs a left cassette.

Handling

ATTENTION

To fix the cassette on the holder, please clamp the cassette at first with the inner torx screw.

The left handed PSC40/50/63GM90L holder needs a right cassette. * Dimension when using radial grooving cassettes.

Identification Details - Cassette

ISO-PSC Polygon Modular GND

Inserts for GNDCM-JE

ISO-PSC Polygon Modular GND Grooving System

GNDCF R/L 315-050 ll

GNDCF R/L 315-065 ll

GNDCF R/L 318-090 l q

GNDCF R/L 418-050 l q

GNDCF R/L 418-065 ll

GNDCF R/L 418-085 l q

GNDCF R/L 418-125 qq

GNDCF R/L 418-180 l q

GNDCF R/L 518-065 qq

GNDCF R/L 518-085 qq

GNDCF R/L 518-125 l q

GNDCF R/L 518-180 qq

GNDCF R/L 618-050 qq

R/L 618-100 qq

GNDCF R/L 618-180 qq

GNDCF R/L 618-280 qq

Note: The right handed PSC40/50/63GM90R holder needs a left cassette. The left handed PSC40/50/63GM90L holder needs a right cassette.

Dimension when using face grooving cassettes. Above figures show right hand tools.

Identification Details - Polygon-Toolholder

Identification Details - Cassette

Inserts for GNDCF

Fig. 1

ISO-PSC Polygon Modular GND Grooving System

Cassette

Dimension when using face grooving cassettes. Above figures show right hand tools.

Note: The right handed PSC40/50/63GM90R holder needs a left cassette. The left handed PSC40/50/63GM90L holder needs a right cassette.

Identification Details - Polygon-Toolholder

Identification Details - Cassette

Inserts for GNDCF

Fig. 1

ISO-PSC Polygon Modular GND Grooving System

Application Examples

Case-Hardened Steel, Synchronizer Ring, Face Grooving

21CrNiMo2, Gear, Face Grooving

Competitor

Holder: Cassette: Insert:

Cutting Conditions: Coolant:

PSC40GM00R GNDCFR618-050 GCMN6004MLAC830P

vc = 180 m/min, f = 0,15 mm/rev, te = 0,16 min air

Holder: Cassette: Insert:

Cutting Conditions: Coolant:

PSC40GM90L GNDCFR518-050 GCMN5004MLAC830P

vc = 200 m/min, f = 0,154 mm/rev, te = 0,73 min –

(Germany)

SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Straße 9, 47877 Willich

Tel. +49 2154 4992-0, Fax +49 2154 4992-161

Info@SumitomoTool.com www.SumitomoTool.com

Distributed by:

(UK and Ireland)

SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK

Tel. +44 1844 342081, Fax: +44 1844 342415

InfoUK@SumitomoTool.com www.SumitomoTool.com