TOOLING NEWS E-196
Coated Grade for High Precision Small Parts Turning
AC1135U New coated carbide Grade specialized for Small Lathe/Autolathe Machining For stainless steel and other work materials
Small Lathe/Autolathe Tool series
Coated Grade for High Precision Turning
High
Application Range
Stainless Steel Machining
Steel Machining Coated Cermet
Coated Carbide
Cutting Speed/Work Material Hardness
AC5015S/AC5025S
Recommended when flank wear is the main damage
Coated Carbide for small product turning
AC1135U
Coated Carbide for small product turning
AC1135U Coated Carbide
AC1030U/AC530U Coated Carbide
Coated Cermet
Low
Coated Carbide
AC5015S/AC5025S
T2100Z
AC1030U/AC530U
T2100Z
0.05 Low
0.10
Feed Rate (mm/rev)
0.05 High
Low
0.10
Feed Rate (mm/rev)
High
Features of AC1135U
Special Surface Treatment The smooth surface supresses adhesion and reduces micro -chipping
TiCN1µm
based
AC1135U
Conventional Grade
Adhesion-resistant Layer (TiCN-based) The use of a TiCN-based composition with excellent adhesion resistance reduces adhesion in fine cutting and low-speed conditions, enables high machined surface quality
TiAlBNbased
Chipping-resistant Layer (TiAlBN-based) The use of an ultra-fine grain TiAlBN-based composition with excellent toughness suppresses unexpected chipping and achieves high stability
High-adhesion Technology CarbideSubstrate Substrate Carbide
Improved stability with special technology enhancing coating adhesion strength
2
Coated Grade for High Precision Turning
AC1135U
Chipbreaker Selection (Main Chipbreaker) 1st recommendation for small lathes/autolathes
SI type
Chipbreaker Cross Section (mm)
0.8
3D
G Class
15° CCGT09T3SS typ
Shapes
Excellent chip control performance over a wide range of cutting conditions
FF type
C D T V Relief Angle 5° 7° 11°
Chipbreaker Cross Section (mm) 0.45
3D
G Class
15° CCGT09T3SS typ
Shapes
Outstanding chip control in fine finishing
C D T V Relief Angle 7° 11°
SL type
Chipbreaker Cross Section (mm) 0.5
3D
15°
G Class
CCGT09T3SS typ
Shapes
Excellent cutting edge sharpness over a wide range of cutting conditions. Emphasis on high machined surface quality
C D V Relief Angle 7°
Chipbreaker Application Range Depth of Cut ap (mm)
3.0
SL type
SI type 1st Recommendation
2.0
FC type
1.0
FF
type
0.1
0
0.2
Feed Rate f (mm/rev)
Selecting Chipbreakers 1st Recommendation
SI type Main Chipbreakers Improved chip control
Improved chip control
Depth of Cut ap = 0.5mm or below
Depth of Cut ap = over 0.5mm
FF type
For chatter/burrs/machined surface defects
SLtype
FC type
Sharper Edge
Finishing
Fine cutting
Recommended Cutting Conditions Work Material Grade
AC1135U
Free-Cutting Steel
Carbon Steel
Stainless Steel
Brass
vc (m/min)
f (mm/rev)
vc (m/min)
f (mm/rev)
vc (m/min)
f (mm/rev)
vc (m/min)
f (mm/rev)
50 - 200
0.02 - 0.15
50 - 200
0.02 - 0.10
50 - 150
0.02 - 0.10
70 - 300
0.05 - 0.20
Characteristic Values Application For Precision Turning
Grade
AC1135U
Hardness (HRA)
91.6
TRS (GPa)
3.8
Coating type
ABSOTECH
Coating Thickness (μm)
Features
1
1st recommended grade for high precision machining. The special surface treatment and improved coating enables high machined surface quality and long,stable tool life for various workmaterials, even for stainless steel.
3
Coated Grade for High Precision Turning
AC1135U Machined surface Quality in facing (Stainless steel)
Excellent machined surface quality even at low speeds
vc = 120m/min
vc = 60m/min
vc = 20m/min
Conventional Grade
AC1135U
Work Material: X2CrNiMo17-12-2 / Continuous Cutting / Insert: DCGT11T302 Cutting Conditions: n = 1,800min-1 / f = 0.05mm/rev / ap = 0.5mm / Wet (Oil)
Machined surface quality in external turning (Stainless steel)
Machined surface quality superior to conventional grades After Cutting 18 km
After Cutting 18 km
Machined surface Expansion
Machined surface Expansion
AC1135U
Conventional Grade
Work Material: X2CrNiMo17-12-2 / Continuous Cutting ø10mm / Insert: DCGT11T302 Cutting Conditions: vc = 120m/min / f = 0.05mm/rev / ap = 0.5mm / Wet (Oil)
4
Coated Grade for High Precision Turning
AC1135U Stability in external turning (stainless steel)
Machined Surface Roughness
Work Material Dimensional Variation
1.20
0.010
1.00
Conventional Grade
0.80
D
0.60 D
D
D
0.40 0.20 0.00
D
D
D
D
D
AC1135U
Competitor’s Grade A
0
10 20 30 Cutting Distance (km)
40
Dimensional Variation (mm)
Machined Surface Roughness (μm)
Machined surface quality and dimensional tolerance can be maintained long-term
Conventional Grade
0.006
0.002
Competitor's Grade A
D
DD D
D
D
D
D
D
AC1135U
D
-0.002 -0.006 -0.010
0
10 20 30 Cutting Distance (km)
40
(Dimensional variation amount with 1st machined product as reference)
Work Material: X2CrNiMo17-12-2 / Continuous Cutting ø10mm / L = 14mm / Insert: DCGT11T302 Cutting Conditions: vc = 120m/min / f = 0.05mm/rev / ap = 0.5mm / Wet (Oil)
Machined Surface Quality in Cut-off Machining (Stainless Steel)
Achieves 1.7x higher tool life than conventional grades and reduced tearing on machined surface Machining 1 piece
Machining 75 pieces
Machining 1 piece
Machining 75 pieces
Machining 75 pieces
Machining 75 pieces
Machined surface AC1135U Reduced tearing, machining continued through 125 pieces
Machined surface Conventional Grade Tearing, machining unable to continue at 75 pieces
Work Material: X2CrNiMo17-12-2 / Cut-off ø10mm / Insert: GCMN2002-GF Cutting Conditions: n = 3,000min-1 / f = 0.05mm/rev / Wet (Oil)
5
Coated Grade for High Precision Turning
AC1135U 80° Diamond type Positive Inserts
FF
7゚
FC
7゚
SI
7゚
SL
CCGT 060201MN-FF 060202MN-FF 060204MN-FF CCGT 09T301MN-FF 09T302MN-FF 09T304MN-FF CCGT 060201MN-FC 060202MN-FC 060204MN-FC CCGT 09T301MN-FC 09T302MN-FC 09T304MN-FC CCGT 060201MN-SI 060202MN-SI 060204MN-SI CCGT 09T301MN-SI 09T302MN-SI 09T304MN-SI CCGT 060201MN-SL 060202MN-SL CCGT 09T301MN-SL 09T302MN-SL 09T304MN-SL
D D D D D
D D
6.35
2.38
2.8
9.525
3.97
4.4
6.35
2.38
2.8
9.525
3.97
4.4
6.35
2.38
2.8
9.525
3.97
4.4
6.35
2.38
2.8
9.525
3.97
4.4
< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.1 < 0.2 < 0.4
FF
SI
FF
7゚
7゚
11 ゚ 11 ゚
FC
SI
11 ゚
Relief Angle
7゚
FF
7゚
FC
7゚
SI
7゚
SL
Cat. No.
AC1135U
Shape
Dimensions (mm) Inscribed Thick- Hole Corner Circle ness Dia. Radius
DCGT 070201MN-FF 070202MN-FF 070204MN-FF DCGT 11T301MN-FF 11T302MN-FF 11T304MN-FF DCGT 070201MN-FC 070202MN-FC 070204MN-FC DCGT 11T301MN-FC 11T302MN-FC 11T304MN-FC DCGT 070201MN-SI 070202MN-SI 070204MN-SI DCGT 11T301MN-SI 11T302MN-SI 11T304MN-SI DCGT 070201MN-SL 070202MN-SL 070204MN-SL DCGT 11T301MN-SL 11T302MN-SL 11T304MN-SL
D D D D D D D D D D D
6.35
2.38
2.8
9.525
3.97
4.4
6.35
2.38
2.8
9.525
3.97
4.4
6.35
2.38
2.8
9.525
6.35
9.525
3.97
2.38
3.97
4.4
2.8
4.4
Cat. No.
Inscribed Thick- Hole Corner Circle ness Dia. Radius
TCGT 110201MN-FF 110202MN-FF 110204MN-FF TCGT 110201MN-SI 110202MN-SI 110204MN-SI TPGT 080201MN-FF 080202MN-FF 080204MN-FF TPGT 110302MN-FC 110304MN-FC
TPGT 080201MN-SI 080202MN-SI 080204MN-SI
D
6.35
2.38
2.8
6.35
2.38
2.8
4.76
2.38
2.4
6.35
3.18
3.4
4.76
2.38
2.4
< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4
35° Diamond type Positive Inserts Shape
5゚
5゚
< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4
SI
FF
FC
7゚ 7゚ 7゚
7゚
7゚
SI
SL FF SI
Stock
Dimensions (mm)
Cat. No.
Inscribed Thick- Hole Corner Circle ness Dia. Radius
VBGT 110301MN-SI 110302MN-SI 110304MN-SI 110308MN-SI VBGT 160401MN-SI 160402MN-SI 160404MN-SI 160408MN-SI VCGT 110301MN-FF 110302MN-FF 110304MN-FF VCGT 080204MN-FC VCGT 110301MN-FC 110302MN-FC 110304MN-FC VCGT 110301MN-SI 110302MN-SI 110304MN-SI 110308MN-SI VCGT 160401MN-SI 160402MN-SI 160404MN-SI 160408MN-SI VCGT 110301MN-SL 110302MN-SL 110304MN-SL VPGT 110301MN-FF 110302MN-FF VPGT 110301MN-SI 110302MN-SI
Relief Angle
55° Diamond type Positive Inserts Stock
Dimensions (mm)
Relief Angle
Shape
Inscribed Thick- Hole Corner Circle ness Dia. Radius
Stock AC1135U
7゚
Cat. No.
Triangular type Positive Inserts
Dimensions (mm)
AC1135U
Shape
Relief Angle
AC1135U
Stock
7゚ 11 ゚ 11 ゚
D
6.35
3.18
2.8
9.525
4.76
4.4
6.35
3.18
2.8
4.76
2.38
2.3
6.35
3.18
2.8
6.35
3.18
2.8
9.525
4.76
4.4
6.35
3.18
2.8
6.35
3.18
2.8
6.35
3.18
2.8
D
D D D D D D D
D D D
< 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.1 < 0.2
A “<” next to the corner radius indicates negative tolerance.
l=Stock Europe
6
=Stock Japan
Blank=made to order item
Coated Grade for High Precision Turning
AC1135U SEC-Grooving Tool GWC type / Indexable Head Type Quick Change Holder APM series Insert for GWC type Head Fig 1
IC
GAN CW±0.025 RE RE
Grade Cutting Edge Shape GAN Coated Carbide AC1135U Honing 15°
CDX3
S
Figure shows right-handed tool
Insert (Grooving) Cat. No.
TGA R/L3033 TGA R/L3050 TGA R/L3075 TGA R/L3095 TGA R/L3100 TGA R/L3110 TGA R/L3120 TGA R/L3125 TGA R/L3135 TGA R/L3145 TGA R/L3150 TGA R/L3160 TGA R/L3165 TGA R/L3175 TGA R/L3185 TGA R/L3200 TGA R/L3220 TGA R/L3250 TGA R/L3280
Dimensions (mm) Maximum Groove Depth
AC1135U
Width of Cut
R
L
CW
External Turning
Internal Turning
RE
IC
S
0.33 0.50 0.75 0.95 1.00 1.10 1.20 1.25 1.35 1.45 1.50 1.60 1.65 1.75 1.85 2.00 2.20 2.50 2.80
0.8 1.2 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5
0.5 0.8 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0
0.05 0.05 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525
3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18
CDX3
Corner Radius
Inscribed Thickness Circle
Applicable Holder/Head
Holder GWC・・・3 GWCS・・・3 GWCI・・・325 Head APM○○-GWCR-R3J APM○○-GWCR・・・-L3J
Fig 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Right-handed (R) inserts are used with right-handed (part number suffix: -R3J) holders and heads.
l=Stock Europe
7
=Stock Japan
Blank=made to order item
Coated Grade for High Precision Turning
AC1135U
SEC-Grooving Tool GND type / Indexable Head Type Quick Change Holder APM series Insert for GND type Head Fig 2 (Figure shows right-handed tool) Fig 3 4-RE
D D D
Width of Cut Tolerance
RE
L
S
3.0 3.0 5.0 6.0 6.0 8.0 2.0 3.0 3.0 4.0 4.0 5.0 6.0 6.0
±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03
0.2 0.4 0.8 0.4 0.8 0.8 0.2 0.2 0.4 0.4 0.8 0.4 0.4 0.8
21.1 21.1 26.4 26.4 26.4 28.6 21.1 21.1 21.1 26.4 26.4 26.4 26.4 26.4
Cat. No.
GCM N2002-GG GCM N3002-GG N3004-GG GCM N4002-GG N4004-GG GCM N5004-GG GCM N6004-GG GCM N8004-GG GCM N2002-GL N2004-GL GCM N3002-GL N3004-GL GCM N2002-GF N2004-GF GCM N3002-GF N3004-GF GCM N4002-GF GCM N8004-GF GCM N125005-GF GCM N150005-GF
AC1135U
Grooving / Cut-off
D D D D D D D D
D
D
D D D D D
3.8 3.8 4.1 4.5 4.5 6.0 3.6 3.8 3.8 4.0 4.0 4.1 4.5 4.5
Fig
Cat. No.
1 1 1 1 1 1 1 5 1 1 1 1 1 1 1
GCM R2002-CG-05 L2002-CG-05 GCM R3002-CG-05 L3002-CG-05 L4002-CG-05 GCM R20003-CF-15
CW
Corner Radius
Overall Length
Thickness
Width of Cut Tolerance
RE
L
S
2.0 ±0.03 0.2 3.0 ±0.03 0.2 3.0 ±0.03 0.4 4.0 ±0.03 0.2 4.0 ±0.03 0.4 5.0 ±0.03 0.4 6.0 ±0.03 0.4 8.0 ±0.04 0.4 2.0 ±0.03 0.2 2.0 ±0.03 0.4 3.0 ±0.03 0.2 3.0 ±0.03 0.4 2.0 ±0.03 0.2 2.0 ±0.03 0.4 3.0 ±0.03 0.2 3.0 ±0.03 0.4 4.0 ±0.03 0.2 8.0 ±0.04 0.4 1.25 ±0.03 0.05 1.5 ±0.03 0.05
21.1 21.1 21.1 26.4 26.4 26.4 26.4 28.8 21.1 21.1 21.1 21.1 21.1 21.1 21.1 21.1 26.4 28.8 17.4 17.4
3.6 3.8 3.8 4.0 4.0 4.1 4.5 6.0 3.6 3.6 3.8 3.8 3.6 3.6 3.8 3.8 4.0 6.0 3.2 3.7
CW Width TolerPSI of Cut ance
RE
L
D 5゚ 2.0 ±0.03 0.2 D 5゚ 2.0 ±0.03 0.2 D 5゚ 3.0 ±0.03 0.2 D 5゚ 3.0 ±0.03 0.2 D 5゚ 4.0 ±0.04 0.2 D 15゚ 2.0 ±0.08 0.03 GCM R: Right-handed, GCM L: Left-handed
S
21.1 21.1 21.3 21.3 26.7 22.4
Fig
3.6 2 3.6 2 3.8 2 5 2 3.8 4.0 2 3.6 2
External Profiling / External Radius Grooving Dimensions (mm) Cat. No.
GCM N3015-RG GCM N4020-RG GCM N5025-RG GCM N6030-RG
Dimensions (mm) Width of Cut
AC1135U
Thickness
Overall ThickLength ness
Pcs./Pack
S Ovearall Length
Pcs./Pack
Corner Radius
Corner Radius
Width of Cut
CW
Corner Radius
Overall Length
Thickness
Width of Cut Tolerance
RE
L
S
3.0 4.0 5.0 6.0
D D D D
±0.03 ±0.03 ±0.03 ±0.03
1.5 2.0 2.5 3.0
21.1 26.4 27.2 27.5
3.8 4.0 4.1 4.5
Pcs./Pack
D D D D
CW
Dimensions (mm) Width of Cut
Lead Angle
Fig
5
3 3 3 3
Fig
Profiling / Radius Grooving / Necking Dimensions (mm)
1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1
Cat. No.
GCM N2010-RN N3015-RN GCM N5025-RN
Width of Cut
CW
Corner Radius
Overall Length
Thickness
Width of Cut Tolerance
RE
L
S
2.0 ±0.03 3.0 ±0.03 5.0 ±0.03
D D
1.0 1.5 2.5
21.7 22.6 28.3
3.6 3.8 4.5
Pcs./Pack
D D
Cut-off (Handed Edge)
Dimensions (mm)
AC1135U
Width of Cut
AC1135U
GCM N3002-MG N3004-MG GCM N5008-MG GCM N6004-MG GCM N6008-MG GCM N8008-MG GCM N2002-ML GCM N3002-ML N3004-ML GCM N4004-ML GCM N4008-ML GCM N5004-ML GCM N6004-ML N6008-ML
AC1135U
Grooving / Traverse Cutting Cat. No.
L S
PSI L
S
L
2-RE CW
CW
CW
4-RE
Pcs./Pack
Fig 1
Fig
3 5 3 3
Part Number Suffix Code (Chipbreakers) Type Symbol Application Grooving / MG Multi-functional / General-purpose Traverse Cutting ML Multi-functional / Low feed GG Grooving / General-purpose Grooving / GL Grooving / Low feed Cut-off GF Grooving / Low cutting force
Type Symbol Application Cut-off CG Cut-off / General-purpose (Handed Edge) CF Cut-off / Low cutting force External Profiling / External Radius Grooving RG Profiling / General-purpose Profiling / Radius Grooving / Necking RN Facing / Necking / General-purpose
Select holders and inserts with matching width of cut (CW). Not usable with GNDXL type / GNDIS type holders.
SEC-Grooving Tool GNDXL type Fig 1
S
CW
2-RE
GCM N3002-ML1
Corner Radius
Overall Length
Thickness
Width of Cut Tolerance
RE
L
S
0.2
21.1
3.8
Cat. No.
Fig
GCM N3002-GF1
5 1
Dimensions (mm)
Width of Cut
CW
Corner Radius
Overall Length
Thickness
Width of Cut Tolerance
RE
L
S
3.0 ±0.03
0.2
21.1
3.8
Pcs./Pack
CW
3.0 ±0.03
Grooving / Cut-off (1-cornered)
Dimensions (mm)
AC1135U
Width of Cut
Pcs./Pack
Cat. No.
AC1135U
Grooving / Traverse Cutting (1-cornered)
Fig
5 1
Part Number Suffix Code (Chipbreakers) Type Symbol Application Grooving / Traverse Cutting ML1 Multi-functional / Low feed Grooving / Cut-off GF1 Grooving / Low cutting force
Type Symbol Application Profiling / Radius Grooving RN1 General-purpose
Select holders and inserts with matching width of cut (CW). Use in combination with GNDXL type holders. Not usable with GNDIS type holders.
l=Stock Europe
8
=Stock Japan
Blank=made to order item
Coated Grade for High Precision Turning
AC1135U
Application Examples X2CrNiMo17-12-2 - Semiconductor Equipment Component
12.5x longer tool life due to better chipping resistance
AC1135U has excellent wear resistance and achieves 7.5x higher tool life
Tool life criteria: Surface roughness, remaining burrs
Tool life criteria: Surface roughness, remaining burrs
250
3,000
Output (pcs/c)
Output (pcs/c)
X2CrNiMo17-12-2 - Semiconductor Equipment Component
200 150 100 50 0
2,000
1,000
0
AC1135U+SI Competitor’s (3,060 pcs/C) Grade B (400 pcs/C)
AC1135U+SI Competitor’s (250 pcs/C) Grade A (20 pcs/C)
Tool: DCGT070201MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 110m/min f = 0.04mm/rev ap = 0.05-0.20mm Wet (Oil)
Tool: DCGT11T301MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 110m/min f = 0.04mm/rev ap = 0.15mm Wet (Oil)
X5CrNi18-10 Beverage Device Component
X5CrNi18-10 Medical Device Component
Better wear resistance in comparision with competitors grade
Good machined surface quality even when machining twice the number of workpieces as competitor’s grade
Tool life criteria: Surface roughness, chip evacuation Tool life criteria: Surface roughness, appearance
Expansion
AC1135U+SI (3,000 pcs/C)
Exposed substrate Expansion
6.0 mm
Competitor’s Grade A (3,000 pcs/C)
Tool: DCGT070202MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 50m/min f = 0.03mm/rev ap = 0.2mm Wet (Oil)
AC1135U+SI (10,000 pcs/C)
Competitor’s Grade A (5,000 pcs/C)
Tool: DCGT070202MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 50m/min f = 0.03mm/rev ap = 0.2mm Wet (Oil)
X5CrNi18-10 Electrical Device Component Supressed chipping and better surface quality compared to conventional Grades
Tool life criteria: Surface roughness Ra0.2 or below, appearance
Chipping
AC1135U+SI
Ø28 mm
Ø 32 mm
Turning after plunge milling
Conventional Grade
Tool: VCGT110302MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 50m/min f = 0.02mm/rev ap = 1.0mm Wet (Oil)
9
Coated Grade for High Precision Turning
AC1135U
Application Examples P
STKN Automotive Component Suppresses crater wear and achieves 1.5x longer tool life
P
Pure Iron Automotive Component Less chipping and 1.4x longer tool life
Tool life criteria: Exit burrs in external chamfering part
Output (pcs/c)
Ø 17 mm
Ø 20 mm
10,000
Tool life criteria: Burrs, machined surface quality
5,000
AC1135U+SI (700 pcs/C)
0
AC1135U+SI Competitor’s Grade E (9,500 pcs/C) (6,300 pcs/C)
Tool: DCGT070201MN-SI (AC1135U) Continuous External Turning and Facing Cutting Conditions: vc = 110m/min f = 0.04mm/rev ap = 0.05-0.20mm Wet (Oil)
Competitor’s Grade F (200 to 500 pcs/C)
Tool: CCGT09T302MN-SI (AC1135U) Interrupted cutting Cutting Conditions: vc = 150m/min f = 1.0mm/rev ap = 0.2mm Wet (Oil)
10
MEMO
11
SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Straße 9 | 47877 Willich | Germany T +49 2154 4992-0 info@sumitomotool.com www.sumitomotool.com
SUMITOMO ELECTRIC Hardmetal Ltd. 2 Devon Way | Longbridge Technology Park Birmingham B31 2 TS | UK T +44 121 6613650 salesUK@sumitomotool.com
Scan and follow us!
E-196-05/26-KI