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AC1135U

Page 1

TOOLING NEWS E-196

Coated Grade for High Precision Small Parts Turning

AC1135U New coated carbide Grade specialized for Small Lathe/Autolathe Machining For stainless steel and other work materials

Small Lathe/Autolathe Tool series


Coated Grade for High Precision Turning

High

 Application Range

Stainless Steel Machining

Steel Machining Coated Cermet

Coated Carbide

Cutting Speed/Work Material Hardness

AC5015S/AC5025S

Recommended when flank wear is the main damage

Coated Carbide for small product turning

AC1135U

Coated Carbide for small product turning

AC1135U Coated Carbide

AC1030U/AC530U Coated Carbide

Coated Cermet

Low

Coated Carbide

AC5015S/AC5025S

T2100Z

AC1030U/AC530U

T2100Z

0.05 Low

0.10

Feed Rate (mm/rev)

0.05 High

Low

0.10

Feed Rate (mm/rev)

High

 Features of AC1135U

Special Surface Treatment The smooth surface supresses adhesion and reduces micro -chipping

TiCN1µm

based

AC1135U

Conventional Grade

Adhesion-resistant Layer (TiCN-based) The use of a TiCN-based composition with excellent adhesion resistance reduces adhesion in fine cutting and low-speed conditions, enables high machined surface quality

TiAlBNbased

Chipping-resistant Layer (TiAlBN-based) The use of an ultra-fine grain TiAlBN-based composition with excellent toughness suppresses unexpected chipping and achieves high stability

High-adhesion Technology CarbideSubstrate Substrate Carbide

Improved stability with special technology enhancing coating adhesion strength

2


Coated Grade for High Precision Turning

AC1135U

 Chipbreaker Selection (Main Chipbreaker) 1st recommendation for small lathes/autolathes

SI type

Chipbreaker Cross Section (mm)

0.8

3D

G Class

15° CCGT09T3SS typ

Shapes

Excellent chip control performance over a wide range of cutting conditions

FF type

C D T V Relief Angle 5° 7° 11°

Chipbreaker Cross Section (mm) 0.45

3D

G Class

15° CCGT09T3SS typ

Shapes

Outstanding chip control in fine finishing

C D T V Relief Angle 7° 11°

SL type

Chipbreaker Cross Section (mm) 0.5

3D

15°

G Class

CCGT09T3SS typ

Shapes

Excellent cutting edge sharpness over a wide range of cutting conditions. Emphasis on high machined surface quality

C D V Relief Angle 7°

 Chipbreaker Application Range Depth of Cut ap (mm)

3.0

SL type

SI type 1st Recommendation

2.0

FC type

1.0

FF

type

0.1

0

0.2

Feed Rate f (mm/rev)

 Selecting Chipbreakers 1st Recommendation

SI type Main Chipbreakers Improved chip control

Improved chip control

Depth of Cut ap = 0.5mm or below

Depth of Cut ap = over 0.5mm

FF type

For chatter/burrs/machined surface defects

SLtype

FC type

Sharper Edge

Finishing

Fine cutting

 Recommended Cutting Conditions Work Material Grade

AC1135U

Free-Cutting Steel

Carbon Steel

Stainless Steel

Brass

vc (m/min)

f (mm/rev)

vc (m/min)

f (mm/rev)

vc (m/min)

f (mm/rev)

vc (m/min)

f (mm/rev)

50 - 200

0.02 - 0.15

50 - 200

0.02 - 0.10

50 - 150

0.02 - 0.10

70 - 300

0.05 - 0.20

 Characteristic Values Application For Precision Turning

Grade

AC1135U

Hardness (HRA)

91.6

TRS (GPa)

3.8

Coating type

ABSOTECH

Coating Thickness (μm)

Features

1

1st recommended grade for high precision machining. The special surface treatment and improved coating enables high machined surface quality and long,stable tool life for various workmaterials, even for stainless steel.

3


Coated Grade for High Precision Turning

AC1135U  Machined surface Quality in facing (Stainless steel)

Excellent machined surface quality even at low speeds

vc = 120m/min

vc = 60m/min

vc = 20m/min

Conventional Grade

AC1135U

Work Material: X2CrNiMo17-12-2 / Continuous Cutting / Insert: DCGT11T302 Cutting Conditions: n = 1,800min-1 / f = 0.05mm/rev / ap = 0.5mm / Wet (Oil)

 Machined surface quality in external turning (Stainless steel)

Machined surface quality superior to conventional grades After Cutting 18 km

After Cutting 18 km

Machined surface Expansion

Machined surface Expansion

AC1135U

Conventional Grade

Work Material: X2CrNiMo17-12-2 / Continuous Cutting ø10mm / Insert: DCGT11T302 Cutting Conditions: vc = 120m/min / f = 0.05mm/rev / ap = 0.5mm / Wet (Oil)

4


Coated Grade for High Precision Turning

AC1135U  Stability in external turning (stainless steel)

Machined Surface Roughness

Work Material Dimensional Variation

1.20

0.010

1.00

Conventional Grade

0.80

D

0.60  D

D

D 

0.40 0.20 0.00

D 

 D 

D

 D

 

D

AC1135U

Competitor’s Grade A

0

10 20 30 Cutting Distance (km)

40

Dimensional Variation (mm)

Machined Surface Roughness (μm)

Machined surface quality and dimensional tolerance can be maintained long-term

Conventional Grade  

0.006

0.002

Competitor's Grade A

   D  

DD D

 

D

D

D

D

D

AC1135U

D

-0.002 -0.006 -0.010

0

10 20 30 Cutting Distance (km)

40

(Dimensional variation amount with 1st machined product as reference)

Work Material: X2CrNiMo17-12-2 / Continuous Cutting ø10mm / L = 14mm / Insert: DCGT11T302 Cutting Conditions: vc = 120m/min / f = 0.05mm/rev / ap = 0.5mm / Wet (Oil)

 Machined Surface Quality in Cut-off Machining (Stainless Steel)

Achieves 1.7x higher tool life than conventional grades and reduced tearing on machined surface Machining 1 piece

Machining 75 pieces

Machining 1 piece

Machining 75 pieces

Machining 75 pieces

Machining 75 pieces

Machined surface AC1135U Reduced tearing, machining continued through 125 pieces

Machined surface Conventional Grade Tearing, machining unable to continue at 75 pieces

Work Material: X2CrNiMo17-12-2 / Cut-off ø10mm / Insert: GCMN2002-GF Cutting Conditions: n = 3,000min-1 / f = 0.05mm/rev / Wet (Oil)

5


Coated Grade for High Precision Turning

AC1135U 80° Diamond type Positive Inserts

FF

7゚

FC

7゚

SI

7゚

SL

CCGT 060201MN-FF 060202MN-FF 060204MN-FF CCGT 09T301MN-FF 09T302MN-FF 09T304MN-FF CCGT 060201MN-FC 060202MN-FC 060204MN-FC CCGT 09T301MN-FC 09T302MN-FC 09T304MN-FC CCGT 060201MN-SI 060202MN-SI 060204MN-SI CCGT 09T301MN-SI 09T302MN-SI 09T304MN-SI CCGT 060201MN-SL 060202MN-SL CCGT 09T301MN-SL 09T302MN-SL 09T304MN-SL

       D D D D D

    D D

    

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.1 < 0.2 < 0.4

FF

SI

FF

7゚

7゚

11 ゚ 11 ゚

FC

SI

11 ゚

Relief Angle

7゚

FF

7゚

FC

7゚

SI

7゚

SL

Cat. No.

AC1135U

Shape

Dimensions (mm) Inscribed Thick- Hole Corner Circle ness Dia. Radius

DCGT 070201MN-FF 070202MN-FF 070204MN-FF DCGT 11T301MN-FF 11T302MN-FF 11T304MN-FF DCGT 070201MN-FC 070202MN-FC 070204MN-FC DCGT 11T301MN-FC 11T302MN-FC 11T304MN-FC DCGT 070201MN-SI 070202MN-SI 070204MN-SI DCGT 11T301MN-SI 11T302MN-SI 11T304MN-SI DCGT 070201MN-SL 070202MN-SL 070204MN-SL DCGT 11T301MN-SL 11T302MN-SL 11T304MN-SL

       D D D D D D D D D D D

     

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

6.35

9.525

3.97

2.38

3.97

4.4

2.8

4.4

Cat. No.

Inscribed Thick- Hole Corner Circle ness Dia. Radius

TCGT 110201MN-FF 110202MN-FF 110204MN-FF TCGT 110201MN-SI 110202MN-SI 110204MN-SI TPGT 080201MN-FF 080202MN-FF 080204MN-FF TPGT 110302MN-FC 110304MN-FC

    

TPGT 080201MN-SI 080202MN-SI 080204MN-SI

  

D

    

6.35

2.38

2.8

6.35

2.38

2.8

4.76

2.38

2.4

6.35

3.18

3.4

4.76

2.38

2.4

< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4

35° Diamond type Positive Inserts Shape

5゚

5゚

< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4

SI

FF

FC

7゚ 7゚ 7゚

7゚

7゚

SI

SL FF SI

Stock

Dimensions (mm)

Cat. No.

Inscribed Thick- Hole Corner Circle ness Dia. Radius

VBGT 110301MN-SI 110302MN-SI 110304MN-SI 110308MN-SI VBGT 160401MN-SI 160402MN-SI 160404MN-SI 160408MN-SI VCGT 110301MN-FF 110302MN-FF 110304MN-FF VCGT 080204MN-FC VCGT 110301MN-FC 110302MN-FC 110304MN-FC VCGT 110301MN-SI 110302MN-SI 110304MN-SI 110308MN-SI VCGT 160401MN-SI 160402MN-SI 160404MN-SI 160408MN-SI VCGT 110301MN-SL 110302MN-SL 110304MN-SL VPGT 110301MN-FF 110302MN-FF VPGT 110301MN-SI 110302MN-SI

 

Relief Angle

55° Diamond type Positive Inserts Stock

Dimensions (mm)

Relief Angle

Shape

Inscribed Thick- Hole Corner Circle ness Dia. Radius

Stock AC1135U

7゚

Cat. No.

Triangular type Positive Inserts

Dimensions (mm)

AC1135U

Shape

Relief Angle

AC1135U

Stock

7゚ 11 ゚ 11 ゚

D

6.35

3.18

2.8

9.525

4.76

4.4

6.35

3.18

2.8

4.76

2.38

2.3

6.35

3.18

2.8

6.35

3.18

2.8

9.525

4.76

4.4

6.35

3.18

2.8

6.35

3.18

2.8

6.35

3.18

2.8

  D

      D D D D D D D

 D D D

      

< 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.1 < 0.2

A “<” next to the corner radius indicates negative tolerance.

l=Stock Europe

6

=Stock Japan

Blank=made to order item


Coated Grade for High Precision Turning

AC1135U SEC-Grooving Tool GWC type / Indexable Head Type Quick Change Holder APM series Insert for GWC type Head Fig 1

IC

GAN CW±0.025 RE RE

Grade Cutting Edge Shape GAN Coated Carbide AC1135U Honing 15°

CDX3

S

Figure shows right-handed tool

Insert (Grooving) Cat. No.

TGA R/L3033 TGA R/L3050 TGA R/L3075 TGA R/L3095 TGA R/L3100 TGA R/L3110 TGA R/L3120 TGA R/L3125 TGA R/L3135 TGA R/L3145 TGA R/L3150 TGA R/L3160 TGA R/L3165 TGA R/L3175 TGA R/L3185 TGA R/L3200 TGA R/L3220 TGA R/L3250 TGA R/L3280

Dimensions (mm) Maximum Groove Depth

AC1135U

Width of Cut

R

L

CW

External Turning

Internal Turning

RE

IC

S

                  

                  

0.33 0.50 0.75 0.95 1.00 1.10 1.20 1.25 1.35 1.45 1.50 1.60 1.65 1.75 1.85 2.00 2.20 2.50 2.80

0.8 1.2 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5

0.5 0.8 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0

0.05 0.05 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525

3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18

CDX3

Corner Radius

Inscribed Thickness Circle

Applicable Holder/Head

Holder GWC・・・3 GWCS・・・3 GWCI・・・325 Head APM○○-GWCR-R3J APM○○-GWCR・・・-L3J

Fig 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Right-handed (R) inserts are used with right-handed (part number suffix: -R3J) holders and heads.

l=Stock Europe

7

=Stock Japan

Blank=made to order item


Coated Grade for High Precision Turning

AC1135U

SEC-Grooving Tool GND type / Indexable Head Type Quick Change Holder APM series Insert for GND type Head Fig 2 (Figure shows right-handed tool) Fig 3 4-RE

 D D D

Width of Cut Tolerance

RE

L

S

3.0 3.0 5.0 6.0 6.0 8.0 2.0 3.0 3.0 4.0 4.0 5.0 6.0 6.0

±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03

0.2 0.4 0.8 0.4 0.8 0.8 0.2 0.2 0.4 0.4 0.8 0.4 0.4 0.8

21.1 21.1 26.4 26.4 26.4 28.6 21.1 21.1 21.1 26.4 26.4 26.4 26.4 26.4

Cat. No.

GCM N2002-GG GCM N3002-GG N3004-GG GCM N4002-GG N4004-GG GCM N5004-GG GCM N6004-GG GCM N8004-GG GCM N2002-GL N2004-GL GCM N3002-GL N3004-GL GCM N2002-GF N2004-GF GCM N3002-GF N3004-GF GCM N4002-GF GCM N8004-GF GCM N125005-GF GCM N150005-GF

AC1135U

Grooving / Cut-off

D D D D D D D D

 D

 D

 D D D D D

3.8 3.8 4.1 4.5 4.5 6.0 3.6 3.8 3.8 4.0 4.0 4.1 4.5 4.5

Fig

Cat. No.

1 1 1 1 1 1 1 5 1 1 1 1 1 1 1

GCM R2002-CG-05 L2002-CG-05 GCM R3002-CG-05 L3002-CG-05 L4002-CG-05 GCM R20003-CF-15

CW

Corner Radius

Overall Length

Thickness

Width of Cut Tolerance

RE

L

S

2.0 ±0.03 0.2 3.0 ±0.03 0.2 3.0 ±0.03 0.4 4.0 ±0.03 0.2 4.0 ±0.03 0.4 5.0 ±0.03 0.4 6.0 ±0.03 0.4 8.0 ±0.04 0.4 2.0 ±0.03 0.2 2.0 ±0.03 0.4 3.0 ±0.03 0.2 3.0 ±0.03 0.4 2.0 ±0.03 0.2 2.0 ±0.03 0.4 3.0 ±0.03 0.2 3.0 ±0.03 0.4 4.0 ±0.03 0.2 8.0 ±0.04 0.4 1.25 ±0.03 0.05 1.5 ±0.03 0.05

21.1 21.1 21.1 26.4 26.4 26.4 26.4 28.8 21.1 21.1 21.1 21.1 21.1 21.1 21.1 21.1 26.4 28.8 17.4 17.4

3.6 3.8 3.8 4.0 4.0 4.1 4.5 6.0 3.6 3.6 3.8 3.8 3.6 3.6 3.8 3.8 4.0 6.0 3.2 3.7

CW Width TolerPSI of Cut ance

RE

L

D 5゚ 2.0 ±0.03 0.2 D 5゚ 2.0 ±0.03 0.2 D 5゚ 3.0 ±0.03 0.2 D 5゚ 3.0 ±0.03 0.2 D 5゚ 4.0 ±0.04 0.2 D 15゚ 2.0 ±0.08 0.03 GCM R: Right-handed, GCM L: Left-handed

S

21.1 21.1 21.3 21.3 26.7 22.4

Fig

3.6 2 3.6 2 3.8 2 5 2 3.8 4.0 2 3.6 2

External Profiling / External Radius Grooving Dimensions (mm) Cat. No.

GCM N3015-RG GCM N4020-RG GCM N5025-RG GCM N6030-RG

Dimensions (mm) Width of Cut

AC1135U

Thickness

Overall ThickLength ness

Pcs./Pack

S Ovearall Length

Pcs./Pack

Corner Radius

Corner Radius

Width of Cut

CW

Corner Radius

Overall Length

Thickness

Width of Cut Tolerance

RE

L

S

3.0 4.0 5.0 6.0

D D D D

±0.03 ±0.03 ±0.03 ±0.03

1.5 2.0 2.5 3.0

21.1 26.4 27.2 27.5

3.8 4.0 4.1 4.5

Pcs./Pack

D D D D

CW

Dimensions (mm) Width of Cut

Lead Angle

Fig

5

3 3 3 3

Fig

Profiling / Radius Grooving / Necking Dimensions (mm)

1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1

Cat. No.

GCM N2010-RN N3015-RN GCM N5025-RN

Width of Cut

CW

Corner Radius

Overall Length

Thickness

Width of Cut Tolerance

RE

L

S

2.0 ±0.03 3.0 ±0.03 5.0 ±0.03

D D

1.0 1.5 2.5

21.7 22.6 28.3

3.6 3.8 4.5

Pcs./Pack

D D

Cut-off (Handed Edge)

Dimensions (mm)

AC1135U

Width of Cut

AC1135U

GCM N3002-MG N3004-MG GCM N5008-MG GCM N6004-MG GCM N6008-MG GCM N8008-MG GCM N2002-ML GCM N3002-ML N3004-ML GCM N4004-ML GCM N4008-ML GCM N5004-ML GCM N6004-ML N6008-ML

AC1135U

Grooving / Traverse Cutting Cat. No.

L S

PSI L

S

L

2-RE CW

CW

CW

4-RE

Pcs./Pack

Fig 1

Fig

3 5 3 3

Part Number Suffix Code (Chipbreakers) Type Symbol Application Grooving / MG Multi-functional / General-purpose Traverse Cutting ML Multi-functional / Low feed GG Grooving / General-purpose Grooving / GL Grooving / Low feed Cut-off GF Grooving / Low cutting force

Type Symbol Application Cut-off CG Cut-off / General-purpose (Handed Edge) CF Cut-off / Low cutting force External Profiling / External Radius Grooving RG Profiling / General-purpose Profiling / Radius Grooving / Necking RN Facing / Necking / General-purpose

Select holders and inserts with matching width of cut (CW). Not usable with GNDXL type / GNDIS type holders.

SEC-Grooving Tool GNDXL type Fig 1

S

CW

2-RE

GCM N3002-ML1

Corner Radius

Overall Length

Thickness

Width of Cut Tolerance

RE

L

S

0.2

21.1

3.8

Cat. No.

Fig

GCM N3002-GF1

5 1

Dimensions (mm)

Width of Cut

CW

Corner Radius

Overall Length

Thickness

Width of Cut Tolerance

RE

L

S

3.0 ±0.03

0.2

21.1

3.8

Pcs./Pack

CW

3.0 ±0.03

Grooving / Cut-off (1-cornered)

Dimensions (mm)

AC1135U

Width of Cut

Pcs./Pack

Cat. No.

AC1135U

Grooving / Traverse Cutting (1-cornered)

Fig

5 1

Part Number Suffix Code (Chipbreakers) Type Symbol Application Grooving / Traverse Cutting ML1 Multi-functional / Low feed Grooving / Cut-off GF1 Grooving / Low cutting force

Type Symbol Application Profiling / Radius Grooving RN1 General-purpose

Select holders and inserts with matching width of cut (CW). Use in combination with GNDXL type holders. Not usable with GNDIS type holders.

l=Stock Europe

8

=Stock Japan

Blank=made to order item


Coated Grade for High Precision Turning

AC1135U

 Application Examples X2CrNiMo17-12-2 - Semiconductor Equipment Component

12.5x longer tool life due to better chipping resistance

AC1135U has excellent wear resistance and achieves 7.5x higher tool life

Tool life criteria: Surface roughness, remaining burrs

Tool life criteria: Surface roughness, remaining burrs

250

3,000

Output (pcs/c)

Output (pcs/c)

X2CrNiMo17-12-2 - Semiconductor Equipment Component

200 150 100 50 0

2,000

1,000

0

AC1135U+SI Competitor’s (3,060 pcs/C) Grade B (400 pcs/C)

AC1135U+SI Competitor’s (250 pcs/C) Grade A (20 pcs/C)

Tool: DCGT070201MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 110m/min f = 0.04mm/rev ap = 0.05-0.20mm Wet (Oil)

Tool: DCGT11T301MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 110m/min f = 0.04mm/rev ap = 0.15mm Wet (Oil)

X5CrNi18-10 Beverage Device Component

X5CrNi18-10 Medical Device Component

Better wear resistance in comparision with competitors grade

Good machined surface quality even when machining twice the number of workpieces as competitor’s grade

Tool life criteria: Surface roughness, chip evacuation Tool life criteria: Surface roughness, appearance

Expansion

AC1135U+SI (3,000 pcs/C)

Exposed substrate Expansion

6.0 mm

Competitor’s Grade A (3,000 pcs/C)

Tool: DCGT070202MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 50m/min f = 0.03mm/rev ap = 0.2mm Wet (Oil)

AC1135U+SI (10,000 pcs/C)

Competitor’s Grade A (5,000 pcs/C)

Tool: DCGT070202MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 50m/min f = 0.03mm/rev ap = 0.2mm Wet (Oil)

X5CrNi18-10 Electrical Device Component Supressed chipping and better surface quality compared to conventional Grades

Tool life criteria: Surface roughness Ra0.2 or below, appearance

Chipping

AC1135U+SI

Ø28 mm

Ø 32 mm

Turning after plunge milling

Conventional Grade

Tool: VCGT110302MN-SI (AC1135U) Continuous Cutting Cutting Conditions: vc = 50m/min f = 0.02mm/rev ap = 1.0mm Wet (Oil)

9


Coated Grade for High Precision Turning

AC1135U

 Application Examples P

STKN Automotive Component Suppresses crater wear and achieves 1.5x longer tool life

P

Pure Iron Automotive Component Less chipping and 1.4x longer tool life

Tool life criteria: Exit burrs in external chamfering part

Output (pcs/c)

Ø 17 mm

Ø 20 mm

10,000

Tool life criteria: Burrs, machined surface quality

5,000

AC1135U+SI (700 pcs/C)

0

AC1135U+SI Competitor’s Grade E (9,500 pcs/C) (6,300 pcs/C)

Tool: DCGT070201MN-SI (AC1135U) Continuous External Turning and Facing Cutting Conditions: vc = 110m/min f = 0.04mm/rev ap = 0.05-0.20mm Wet (Oil)

Competitor’s Grade F (200 to 500 pcs/C)

Tool: CCGT09T302MN-SI (AC1135U) Interrupted cutting Cutting Conditions: vc = 150m/min f = 1.0mm/rev ap = 0.2mm Wet (Oil)

10


MEMO

11


SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Straße 9 | 47877 Willich | Germany T +49 2154 4992-0 info@sumitomotool.com www.sumitomotool.com

SUMITOMO ELECTRIC Hardmetal Ltd. 2 Devon Way | Longbridge Technology Park Birmingham B31 2 TS | UK T +44 121 6613650 salesUK@sumitomotool.com

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AC1135U by BTS Company d.o.o. - Issuu