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Quality First
ArmorThane Has You Covered
No matter what the application, ArmorThane has the solution
Whether you’re spraying foam or applying polyurea coatings, ArmorThane's HighLine Series Plural-Component Systems help you get the job done with superior results. We have the right equipment to meet your needs!
Which
System is right for you?
HighLine Systems
Ready for the job – right out of the box
1.7 gal/min proportioner, suited to bed liner / small scale coatings applications; high value performance at an entry level price.
Control Pressure Balance Control
• O utlet Manifold with additional Ports fo r future U pgrade
• Auto S hut Down Counte r
• H ose H eat Tap S ettings to match length of hose being used
b ution Panel
• Easy to service electrical controls and breakers
• Pre wired auxiliary breakers provided for compressor an d other auxiliary e q uipment
Output: 1.7 gal/min (6.43 liters/min)
Heater Wattage: 14,000 watts Total (Single Heater)
Hose Heating Power: 70 Volt, 90 Volt or 120 Volt
Max Fluid Temperature: 190 F (87.7 C)
Main Voltage: 1 x 208-230V, 50/60 Hz
@ 230V Three Phase 60A–14,000W heaters
44”w x 22”d x 54”h (111 cm x 55 cm x 137 cm)
415 lbs (188 kg
HighLine Series PHX-25
At 1.9 gal/min, the PHX-25 covers a wide range of small / medium scale coatings applications with its robust “Classic two heater design.
Automatic Temperature Control M otor Control
Digital Automatic Temperature Control
• Electronics are above the pumps –comfortable working height for easier service
Easy Trou b les h ooting Diagnosis
• Troubleshooting Y- strainers for analog temperature an d pressure gauges
• I nlet pressures and temperature sensor display
Booster Heat
• 12,000 watts Total Max Wattage (Dual htr)
• Consistent pressure at the gun for improved spra y performance
• L ow pulse design reduces pump change
uctuation
Hose Length: 310 ft (94.5 m)
Heater Wattage: 8,000 watts Total (Dual htr) 10,000 watts Total (Dual htr) 12,000 watts Total (Dual htr)
Hose Heating Power: 90 Volts Max Fluid Temperature 190 F (87.7 C)
x 26”d x 52”h (101cm x 66cm x 132cm)
(228.6 kg)
HighLine Systems
What a HighLine high production system can do for you:
• Dependability – robust, durable, longest life spray system
• Reduce downtime – allows for longer time in between required maintenance
• Increase daily productivity – capable of extremely high duty cycle
• Increase productivity – plenty of power for most residential and commercial applications
• Smooth and consistent spray pattern – minimizes pressure fluctuations on pump changeover
• Free up space in trailer or rig – smaller footprint when compared to other spray systems
HighLine PHX-40
The HighLine Series offers the professional great value, high output and rugged design.
Revolutionize the way you run your business!
Each feature in the PHX system was strategically designed to help your business run smoothly. Software and hardware enhancements for better spray performance. New technologies that add to your bottom line.
Advanced Controls • Pressure B alance C
• T he electrical console has been designed to eliminate the use of delicate circuit boards an d displa y s
Digital Automatic Temperature Control
• Electronics are above the pumps –comfortable working height for easier service
Electronic Console Opposed Piston M etering P umps
• Slower c y cle rate
Easy Troubleshooting Diagnosis
• T roubleshooting Y- strainers for analog temperature and pressure gauges
• I nlet pressure and temperature is displa y ed and recorded
Individual “A” and “B” Heaters
Automatic ISO Lube System
• Similar footprint to traditional series
Ergonomic Set up
• Electronics are above the pumps comfortable working height for easier service
Brushless Electric M otor
• I mproved control and performance
• N o maintenance needed
• L onger life
Low Pressure System
What an ArmorThane Classic Low Pressure system can do for you:
• Lightweight, portable unit that can go virtually anywhere ( 76 lbs.)
• Modular design
• Simple to operate
• Low pressure, cold spray
• Uses 110 (can be switched to 220) volt and can plug into standard electric wall assist spray) outlet
• Minimal field maintenance or repair
• Low cost, easy to change replacement proportioner pumps
• Digital flow meter displays gallons and tenths of a gallon
• Multiple spray guns for a variety of applications (joint fill, crossfire spray, air nucleated, air assist spray)
Classic Series 4111 & 4121
ArmorThane s light weight, low pressure polyurea coating and polyurethane foam application equipment offers unmatched versatility at an economical price. The 411 & 4112 provides a
field deployable equipment solution for start up companies and businesses looking to expand their offerings or augment their current application equipment. ArmorThane s equipment can apply a broad portfolio of polyurea elastomers andpolyurethane foam systems. ArmorThane Classic Series 4111 offers a 1:1 ratio with adjustable standard material flow rate up to .75 gal/minute, while the ArmorThane Classic Series 4121 offers a 2:1 ratio with adjustable standard material flow rate up to .75 gal/minute. However up to 1.25 gallons per minute can be achieved with optional High Volume Pump.
Lightweight
• Lightweight and easy to move around. at only 76lbs
Easy To Operate
• No computerized control boards and single button heating
Spray Containers
• Sprays from 5 or 55 gallon container
Low Voltage
• Can plug into standard outlet (110/220)
Technical D ata
Classic Series 4111
E lectrical
Ratio: 1:1
Main Voltage: 1PH, 110/220v, 50/60 Hz
Electrical Consumption (2x6 kW Heater): 75A 1PH, 110/220V
Hose Transformer Output: 3 kW
Electrical Motor Power: 3 hp
M echanical
Maximum Working Pressure (with 120 pumps): 2000 psi
Maximum Production Ratio 1:1 (with 120 pumps): 25 lb/min
Minimum Production: 2.2 lb/min
Maximum Hose Length: 310 ft
Approximate Weight (Hydraulic tank empty): 418 lbs
Approximate Weight (Hydraulic tank full @ 20 gal): 594 lbs
Dimensions: 30"W x 26” D x 45" H
Compressed Air Requirements: 18 cfm
Classic Series 4121
E lectrical
Ratio: 2:1
Main Voltage: 1PH, 110/220v, 50/60 H2
Electrical Consumption (2x6 kW Heater): 75A 1PH, 110/220V
Hose Transformer Output: 3 kW
Electrical Motor Power: 3 hp
M echanical
Maximum Working Pressure (with 120 pumps): 2000 psi
Maximum Production Ratio 1:1 (with 120 pumps): 25 lb/min
Minimum Production: 2.2 lb/min
Maximum Hose Length: 310 ft
Approximate Weight (Hydraulic tank empty): 418 lbs
Approximate Weight (Hydraulic tank full @ 20 gal): 594 lbs
Dimensions: 30"W x 26" D x 45" H
Compressed Air Requirements: 18 cfm
SPRAY GUNS
Graco Probler P2
Recognized by the industry for its superior performance, the P2 gun's light, easy to handle design lets you spray and maneuver easily - even in difficult spraying positions. At the end of the day, maintenance is easy. No cleaning small air passages with tiny drill bits. The Graco P2 has check valves that separate the liquid portion and dry side of the gun.
It's double-piston design provides more than 300 pounds (136 kg) of triggering force.
Anti-crossover design virtually eliminates possibility of material entering the air piston Balanced design,
Grease Fitting
• For quick & easy daily maintenance
En h anced T
Design PMC Xtreme Durability you’ve come to expec t
Equipped with material data and system diagnostics, the Reactor E-20 and E XP1 systems provide total control for spraying foam insulation and coatings.
B e n e fits
Powerful Dual Air Piston
• Provides stronger trigger force
• Dramatically increases mix chamber pull back pressure
L ig h tweig h t Com pact Design
• Weighing a mere 2.4 lbs (1.09 kg ) ( w/o coupling block ) this highly functional
• concept has fewer parts, fewer tools, and requires less maintenance
Ergonomic Handle & Balanced Design
• Comftorable, compact & lightweight
• Less cleaning - up to 5 times longer operation time without drilling out the mix chamber
• Better spray pattern - improved round bore and finish of the chamber interior results in a better material flow path and spray pattern
• Lower cost maintenance - the chamber insert can be replaced without replacing the entire chamberthe most expensive part of the gun
• Piston isolation - eliminates cross-overs or material in the air piston
• Simplified design - fewer parts, easier to service and more work time
B e n e fits
Improved rebuildable trigger assembly, up to 30 % faste r
• Diamond plate mixing chambers
• Engineered resin side seal use in NASA
• 9 Chamber sizes cover all output requirements
• Spray 30-50 sets of materials with the same chamber and seals*
Diamond Platin g M i x ing Ch am b er
• 36% harder surface
• 25% more abrasion resistance, longer lasting .
Engineered R esin S ide S eals
• O ut performs steel ,
• aerospace grade, increases productivity
En h anced Trigger Design
• A faster, more robust, air assisted trigger response and spring loade d check valve that prevents materia l on the trigger assembly, on th e ports, and within the handle
rigger
Polyurea Spray Rigs
Air Dryer
Compressor
Agitator
Some materials require mixing to optimize yield and performance. Follow your chemical manufactures recommendations to determine if an agitator is required. O ptions include expandin g blades or twistork style.
Sprayer
The primary piece of equipment required to spray foam insulatioin is your sprayer. Popular sprayers come in three types: electric, hydraulic, and air sprayers. The sprayers ob is to heat and pressurize the A and B chemicals and deliver them to the gun. Consider your typical applications, desired outputs, hose lengths, data capture and remote reporting needs when selecting a sprayer.
A minimum of 5 /1 6 in. plywood walls for interior covering on walls and ceilings. Walls and ceiling should be protected from damage from spills and abuse.
nsulated ceilings, walls and floor to maintain a constant temperature is important when working with chemicals that are temperature sensitive. E quipment manuals should be provided for all equipment.
Heated Hose
Hoses are engineered to precisely heat and work seamlessly with proportioners allowing for fast and uniform heating Consider temperature monitorin g technology of your proportioner, safety ratings of the hose, spray pressures, and scuff guard materials when selecting a heated hose.
Floor covering should be robust and stand up to years of day to day abuse including chemical spills and the daily loading of drums and equipment. Typical coverings include polyurea or diamond plate.
T
Transfer
fer Pump
temperature control.
Spray Gun
Understand Spray Performance
Performance charts with mix chamber choices
Use these charts to help identify the system that will work most efficiently with each mix chamber. Flow rates are based on a material viscosity of 60 cps. See examples to the right
SPRAY FOAM EQUIPMENT
How to use these charts
• Select spray pressure
• Select mix chamber or flow rate
• Choose equipment model
Note: Darker shading includes equipment models shown in lighter shaded areas
Spray Foam Example
Mix chamber: AR6060 (03)
Pressure: 1250 psi
Flow rate: 22 lb/min*
Reactors H-30,
Coatings Example
Mix chamber: AR2929 (00)
Pressure: 1500 psi
Flow rate: 0.9 gpm*
Reactors E-XP1, E-XP2, H-XP2, H-XP3, E-10hp (230V)
*Output of flat tip will be slightly less than round equivalent
†
Electric unit performance curves are based on typical spraying conditions. Periods of continuous spraying or very high ambient temperatures reduce the performance envelop. Hydraulic system performance curves allow for continuous spray conditions.
COATINGS EQUIPMENT
MIX CHAMBERS
New Reactor Technology
Like you, we want customers to be completely satisfied with their spray foam and coatings application investment. Graco’s goal is to provide equipment advancements that help you and your crews apply materials more accurately and more efficiently – as the material suppliers intended, to help grow your business.
Reactor Connect
Reactor Connect lets you view your fleet and make real time adjustments to your proportioner all from your smartphone.
Sprayers:
• Control your Reactor 2 with your phone
• Save time when you’re spraying. Adjust the Reactor without having to go back to your rig.
Owners/Managers:
• Monitor your rigs/crews with the multi-system dashboard
• Troubleshoot an issue quiuckly by being able to see real-time machine conditions
• Provide documentation to a customer that material was sprayed on-ratio to the manufacturers specs
• Use reports to better understand your business, your equipment and your employees
• Use the Account Management System to setup a Company, invite users to join your Company, and assign Reactors to your Company for easy visibility and access to automatic reporting
• Have your spray data saved to the cloud
Ratio Assurance
Since no single method can easily and accurately detect all potential issues that may cause off-ratio foam to be sprayed, Graco has designed a multi-tiered system with built in redundancies that will provide the best results in monitoring and maintaining on-ratio spraying.
A robust Ratio Control System is more than just flow meters:
• Mechanically linked pumps
• Positive displacement piston pumps
• Outlet pressure monitoring
• Flow meters
• Inlet pressure monitoring
Portable and Touch-up Systems
Like you, we want customers to be completely satisfied with their spray foam and coatings application investment. Graco’s goal is to provide equipment advancements that help you and your crews apply materials more accurately and more efficiently – as the material suppliers intended, to help grow your business.
What portable and touch-up systems can do for you:
• Save time – get small jobs done fast without sacrificing performance
• Self-contained system – no transfer pumps required
• Easy to use – single knob motor operations
• Consistency – uses standard spray guns you’re familiar with
Reactor E-10hp and E-10
Expand your business with polyurea applications. The Reactor E-10hp and E-10 sprayer are a smart, affordable investment that will help grow your business. Even though they’re an entry level system, they pack plenty of power and use standard residential electrical outlets – no generator is needed.
D i g ital Heat Controls
• A llows y ou to enter the e x act temperatures y ou nee d
• U ses the same control b oar d s as a stan d ar d R eactor
Low Level S ensors
• I n d icates when material is low ( 1 gal /3.8 L remaining )
• N o contact with materials prevents b uil d up
B oost Heat
• D irects unuse d power f rom the motor circuit to a dd itional heater ro d s
• Add itional heater power b rings material to d esire d temperature s f aster d uring recirculation mo d e
Robust Hybrid Heater
• O ff ers 5 0 % more power than the R eactor E 1 0
• Provi d es improve d spra y per f ormance with re d uce d pressure d rop
seal d esign on li d f or b etter moisture control
• M ore power , f aster material han d ling means more uptime Temperature G ua g es in Y S trainers
• Provi d es accurate tan k temperature rea d ings
Reactor
Entry-level Systems
What an entry-level system can do for you:
• Easy to maneuver – wheeled carts let you get closer to the job
• Easy to use – best for low to medium-output applications
• Affordability – excellent value for residential and commercial use
Reactor E-20, E-XP1, A-25 and A-XP1
Equipped with material data and system diagnostics, the Reactor E-20 and E-XP1 systems provide total control for spraying foam insulation and coatings. The Reactor A-25 and A-XP1 air systems have the ability to maintain consistent temperature control, even when you’re spraying at maximum flow rates – resulting in better quality foam or coatings.
DataTrak Control
• Resettable counter tracks material usage
Three Heat Zones
• Three independent heat zones
Heater
• Provides better temperature control
Mid-production Systems High-production Systems
What an electric system can do for you:
• Increase productivity – plenty of power for most residential and commercial applications
• Consistent spray pattern – minimizes pressure fluctuations on pump changeover
• Space savings – smaller footprint when compared to other spray systems
Reactor 2 Electric Series
With proven reliability the Reactor 2 E-series is the industry’s preferred system. Reactor 2 models are available as an E-30 and E-XP2. Additional mid-production models include the H-30 and H-XP2. These models and their details are found on page 8.
Advanced Controls
• Easy to operate Advanced Display Module interface
• Reactor Connect hardware included with all models
Brushless Electric Motor
• Improved control and performance
• No maintenance needed
• Longer life
Elite Models
• Inlet pressure and temperature sensors
• Xtreme-Wrap Scuff Guard on heated hoses when ordered as a package
• Ratio Assurance System
Resistance Control Mode
• Provides full hose temperature control without
R T D cables or F luid Temperature Sensor
• Increased material yield and productivit y
• Less downtime and repair costs
Oval Gear Flow Meters
• Simple and robust design
• Ideally suited for high flow rate measurements
• Accuracy of +/– 1%
• Included on elite models
• Kits available to add to all Reactor 2 models
What a hydraulic system can do for you:
• Dependability – robust, durable, longest life spray system
• Reduced downtime – allows for longer time in-between required maintenance
• Increased daily productivity – capable of extremely high duty cycles
Reactor 2 Hydraulic Series
Graco’s line of hydraulic Reactors brings increased yield and performance to high-output spraying. Ideal for in-plant OEMs or applicators that spray high volume. Reactor 2 models are available in an H-30, H-40, H-50, H-XP2 and H-XP3.
Advanced Controls
• Easy to operate Advanced Display Module interface
• Reactor Connect hardware included with all models
Erg ono m ic S et u p
• Electronics are above the pumps – comfortable height for easier service
Volta g e J u m p ers
• Available on H 30 and H -XP 2 ( inside electronics cabinet ) allows for one model to be wired to different voltages
H ori zontal P u m p L ine
• Slower cycle rate
Easy Trou b leshootin g D ia g nosis
• T roubleshooting Y-strainers for analog temperature and pressure gauges
• Inlet pressure and temperature is displayed and recorded on ADM
Oval Gear Flow Meters
• Simple and robust design
• Ideally suited for high flow rate measurements
• Accuracy of +/– 1%
• Included on elite models
• Kits available to add to all Reactor 2 models
Resistance Control Mode
• Provides full hose temperature control without
R T D cables or F luid Temperature Sensor
• Increased material yield and productivit y
• Less downtime and repair costs
Elite Models
• Inlet pressure and temperature sensors
• Xtreme-Wrap Scuff Guard on heated hoses when ordered as a package
• Ratio Assurance System
Entry-level Systems
What an entry-level system can do for you:
• Easy to maneuver – wheeled carts let you get closer to the job
• Easy to use – best for low to medium-output applications
• Affordability – excellent value for residential and commercial use
Reactor E-20, E-XP1, A-25 and A-XP1
Equipped with material data and system diagnostics, the Reactor E-20 and E-XP1 systems provide total control for spraying foam insulation and coatings. The Reactor A-25 and A-XP1 air systems have the ability to maintain consistent temperature control, even when you’re spraying at maximum flow rates – resulting in better quality foam or coatings.
DataTrak Control
• Resettable counter tracks material usage
Three Heat Zones
• Three independent heat zones
Heater
• Provides better temperature control
Equipment for Spray Foam Applications
With 6.0 kW heater 262614
Amps
230V 1 ph 40A
230V 3 ph 32A
120V 2-cord 249570
380V, 3 ph 18.5A With 1.7 kW heater
230V 1 ph 48A 259025
With 2 0 kW heater
240V 2-cord 249571
240V 1-cord 249572
Unheated ambient system
120V 249576
240V 249577 With 6.0 kW heater
230V 3 ph 32A 259034
400V 3 ph 24A 259030
With 10.2 kW heater 272110 E ite 272010 standard
With 15 3 kW heater: 272111 E ite 272011 standard
*Amps 10kW:
230V 1 ph 78A
230V 3 ph 50A
400V, 3 ph 34A
15kW
230V 1 ph 100A
230V 3 ph 62A
400V, 3 ph 35A
With 10.2 kW heater
17H131 Elite
17H031 standard
With 15 3 kW heater:
17H132 E ite
17H032 standard
*Amps
10kW:
230V 1 ph 79A
230V 3 ph 46A
400V, 3 ph 35A
15kW
230V 1 ph 100A
230V 3 ph 59A
400V, 3 ph 35A
With 15 3 kW heater:
230V 3 ph 71A
17H143 Elite 17H043 standard
400V 3 ph 41A
17H145 Elite 17H045 standard
With 20.4 kW heater
230V 3 ph 95A
17H144 Elite
17H044 standard
400V 3 ph 52A
17H146 Elite
17H046 standard
With 20.4 kW heater:
230V 3 ph 95A
17H153 El
*Reactor systems can be wired for all voltages: 230V - 1ph; 230V - 3ph; 400V - 3ph ‡ Basic packages available ∆ Additional hose packages available
Basic Packages – Most Reactor systems are available in a basic package, which includes: • System • Whip hose • Spray hose • Choice of gun Fusion® AP, PC, CS or Probler ® P2
To order this package, replace the first two part numbers with the gun type. Fusion AP = AP; Fusion PC = FP; Fusion CS = CS; Probler P2 = P2 For example: System 272110 in a basic package with a Fusion AP gun, becomes part number AP2110
Most Reactor systems are available in an additional hose pkg., which includes: Additional Hose Pkgs
spray hoses To order this package, replace the first number with the gun type and the second number with “H” (for hose)
For example: System 272110 in an additional hose package with a Fusion AP gun, becomes part number
(H Series) MODEL
Equipment for Coatings Applications
*Reactor systems can be wired for all voltages: 230V - 1ph; 230V - 3ph; 400V - 3ph ‡ Basic packages available
Additional hose packages available
System
To order this package, replace the first two part numbers with the gun type. Fusion AP = AP; Fusion
=
or
Probler P2 = P2 For example: System 272110 in a basic package with a Fusion AP gun, becomes part number AP2110
Most Reactor systems are available in an additional hose pkg., which includes: Additional Hose Pkgs
To order this package, replace the first number with the gun type and the second number with “H” (for hose). Fusion AP = AH; Fusion PC = FH; Probler P2 = PH For example: System 272112 in an additional hose package with a Fusion AP gun, becomes part number AH2112 Basic Pkgs – Most Reactor systems are available in a basic package, which includes: