AMERICAN STALLS Luxury Stabling Equipment & Hardware
Contents 04
How to Order
06
Stall Front Systems
08
Sliding Stall Fronts
19 23 38
Stall Doors European Stall Fronts
42
Barn Entry Doors
50
Dutch Doors
56
Barn Windows
62
Design Options
67
Stall Gates
74 78
Portable Horse Stalls
80 88 96 102 2
Stall Partitions
HDPE Fencing Equine Flooring Hardware & Accessories Barn Lighting Our Values & Pledge Volume 18
About Us American Stalls was founded in 2006 when we won an RFP to build 1,500 horse stalls for a prestigious horse show venue in Saugerties, NY. Ever since, we have worked on thousands of barns across North America. We've worked on projects including everything from a six-stall private barn to large Olympic-training barns. For 18 years, we have been a leading manufacturer for luxury horse stalls and stabling equipment. Horse stalls, barn doors, and equine flooring are large investments toward your horses’ safety and your farm. This is why we custom build products that fit your lifestyle, design needs, and that stands the test of time. Our products are designed for horse people by horse people. Horse stalls are deceptively simple. They require an expert understanding of steel fabrication, equine know-how, materials engineering, and the know how of a horse barn. We share our expertise by building world class barn products that will impress your friends, family, and clients. Most importantly, American Stalls products will serve their primary function – to safely house your horses for years to come.
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How to Order 1
RESEARCH
Research what styles you would like in your dream project. Visit friends’ barns to get a better idea. Order our print materials. Look through our photos and videos on our website at www.americanstalls.com.
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CONTACT US
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REVIEW & DECIDE
Before we build your equipment, we will send you technical CAD drawings. You will review these drawings at this stage to confirm the design and measurements. Our team will also provide an estimated date of completion.
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CRAFTING YOUR PROJECT
We are horse people who understand the hectic schedules of fellow horse people and the complexities of planning a barn project. Please reach out to our team, and we will help you every step of the way.
Our design team works closely with our manufacturing team, handpicking the highest–quality materials for your project. Each piece of equipment undergoes strenuous quality control measures.
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POTENTIAL OPTIONS
We will send you options and pricing once you have spoken with one of our design consultants. Our consultant will provide recommendations based on your project’s location, requirements, and budget.
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ONGOING SUPPORT
Our American Stalls team is here to help you throughout your project. Our team prides itself in its transparency and communication. This ongoing communication continues after delivery to ensure complete satisfaction.
ELEGANCE SAFETY LONGEVITY
all in perfect harmony 5
STALL FRONT SYSTEMS C U S T O M
B U I L T
T O
O R D E R
We understand that each barn, horse, and rider is unique. That is why we custom-build our Stall Front Systems. We work with our clients to customize everything in a stall front, from finishes to feed options to designs. This ensures that each stall front works in perfect harmony with your horses. Each stall uses our high-quality steel, which we prime, and powder coat for a smooth finish. Lastly, we offer handselected wood in a variety of species, including southern yellow pine, tigerwood, and HDPE. Our choice of material ensures your horse stalls are elegant, durable, and stand the test of time.
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SLIDING STALL FRONTS
MADE IN THE USA
Our Sliding Stall Fronts are an excellent choice for all barns. Sliding doors save space in your aisle since the door slides rather than swings outward. This space-saving feature makes sliding doors perfect for busier facilities and tight aisles. Our Stall Fronts can be dressed up with brass accents, arches, and yokes. They can also be simple and functional with many feed and water options. Our sliding stall fronts are custom-built to look, feel, and operate to your needs. STEEL FABRICATION: Steel: 100% United States made, 50ksi high tensile strength steel Frame: 14GA 2”x2” square tube Upper Bars: 1″ round tube on 3″ centers (2″ between bars) on upper bars Lower Bars (Optional): 1" round tube placed on 2.5" centers 1.5" punched u-channel THE FINISH: Steel Treatment: Pre-galvanized steel Powder Coat: Custom TGIC polyester powder coat Superior Protection: Our zinc flow-coat galvanization delivers 30% more galvanization inside and out. All powder coating done in-house using rigorous quality control process. TRACK & LATCH: Track: Our self-cleaning track system and rollers include sealed bearings to guarantee decades of worry-free, seamless operation. Latch: Stainless steel pin lock latch (see page 15)
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SLIDING STALL FRONT EXAMPLES
MADE IN THE USA
1D
1A - Centered Sliding Stall Front Vertical Lumber In-Fill
1B - Centered Sliding Stall Front Vertical Lumber In-Fill with V-Yoke
1C - Centered Sliding Stall Front
Vertical Lumber In-Fill with Hinged, 1E Fold-Down Rectangular Yoke
1D - Centered Sliding Stall Front
Vertical Lumber In-Fill, V-Yoke, and Center Name Plate and Shavings Guard on Door
1K
1E - Centered Sliding Stall Front
Vertical Lumber In-Fill, V-Yoke, and HMH Design on Door (Center Name Plate, 1F Mesh, and Shavings Guard on Door).
1F - Centered Sliding Stall Front
Vertical Lumber In-Fill, Euro Arched Yoke, and HMH Door Design (Center Name Plate, 1G Mesh, and Shavings Guard on Door).
1G - Centered Sliding Stall Front
1H - Centered Sliding Stall Front
Vertical Lumber In-Fill., HGH Door Design (Center Name Plate, 1" Grills, and Shavings Guard on Door). Grilled Feed Door.
V-Yoke and complete HVH Design (Center Name Plate, and Bottom Shavings Guard
1L - Centered Sliding Stall Front
1M - Centered Sliding Stall Front
1L
1J - Centered Sliding Stall Front
Rectangular Yoke, HVH Design (Center Name Plate, and Bottom Shavings Guard, and 1" Bars on Door Bottom
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1K - Centered Sliding Stall Front
V-Yoke, HVH Design (Center Name Plate and Bottom Shavings 1L Guard) with 1J Welded Mesh on Door Bottom
Complete HMH Design (Center Name Plate, Welded Mesh, and Bottom Shavings Guard
Arched Topper, Brass Finials, HVH Design (Center Name Plate and Bottom Shavings Guard) with Welded Mesh on Stall Door Bottom
SLIDING STALL FRONT EXAMPLES
1N - Off-Centered Sliding Stall Front Vertical Lumber In-Fill
1R - Off-Centered Sliding Stall Front
1O - Off-Centered Sliding Stall Front
Vertical Lumber In-Fill & Arched Euro Yoke
1J
1N
1S - Off-Centered Sliding Stall Front
MADE IN THE USA
1P - Off-Centered Sliding Stall Front Vertical Lumber In-Fill & V-Yoke
1O
1T - Off-Centered Sliding Stall Front
1Q - Off-Centered Sliding Stall Front
Vertical Lumber In-Fill, V-Yoke, and HGH Design on Door (Center Name Plate, 1" bars, and Shavings Guard on Door)
1U - Off-Centered Sliding Stall Front
Vertical Lumber In-Fill and Welded Mesh on Stall Door Bottom
Vertical Lumber In-Fill, French Yoke, and HMH Design on Door (Center Name Plate, mesh, and Shavings Guard on Door)
Vertical Lumber In-Fill, V-Yoke, and HVH Design on Door (Center Name Plate, Vertical Fill, and Shavings Guard)
Complete HVH Design on Stall Front (Center Name Plate, Vertical Fill Bottom, and Shavings Guard)
1V - Off-Centered Sliding Stall Front
1W - Off-Centered Sliding Stall Front
1X - Off-Centered Sliding Stall Front
1Y - Off-Centered Sliding Stall Front
V-Yoke and Complete HVH Design on Stall Front Bottom (Center Name Plate, Vertical Fill Bottom, and Shavings Guard)
1L Rectangular Yoke. HVH Design on Stall Front Bottom (Center Name Plate and Shavings Guard) with Mesh Door Bottom.
Rectangular Yoke and Complete HMH Design on Stall Front Bottom (Center Name Plate, Welded Mesh, and Shavings Guard Bottom)
Euro Arched Yoke and Complete HMH Design on Stall Front Bottom (Center Name Plate, Welded Mesh, and Shavings Guard Bottom)
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Sliding Door | Horse Stall Kit
1K-A
MADE IN THE USA
1K-B
Our sliding-door horse Stall Kits are a great alternative to our fully welded Sliding Stall Fronts. You can acquire specific hardware u-channels, and stall doors in an a-la-carte fashion. Each kit includes the same level of customization as our fully welded systems but provides more cost flexibility. Each kit includes the following components: 1. Custom Stall Door 2. Custom Grillwork 3. Track System & Pin Lock Latch 4. U-Channel
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Sliding Door | Horse Stall Kit
Track & Trolleys
Grill Section
Grill Section
Stall Door
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HARDWARE | Sliding Stall Fronts
Sliding Track Package – Including Track and Trolleys
Door Stop (Right) & Door Guide (Left)
2 Latching Options are available for our Sliding Stall Fronts. Both options are machined from 304 stainless steel. Our latch options offer easy one-hand latching – while providing a durable design: Pin Lock Latch – Includes Pin Latch, Holder, and Receptacle Flip Latch – Includes Flip Latch and Safety. Pin Lock Latch System
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Flip Latch System
STALL DOORS
MADE IN THE USA
Many clients choose to only add stall doors – instead of fully welded stall fronts. At American Stalls, we understand that each barn is unique. Stall doors are always a very personal choice since they are used dozens of times each day. That is why every single stall door is custom built to order. Custom options include door bottom designs, shavings guards, different yokes, and so much more. Rest assured, your stall doors will be made to your design goals and lifestyle needs. Options include, but are not limited to: Mesh – 90º vented mesh Round Bars – 1" round bars at door bottom Bedding Guards Available: 4", 6", and 8" 15+ Yoke Options – Including removable yokes, hinged yokes, french yoke, and open yokes Door Center & Bottom – Wood or steel center and bottom rails
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SLIDING STALL DOOR EXAMPLES*
1K-C - Sliding Stall Door
1K-D - Sliding Stall Door
V-Yoke Top. Vertical Lumber In-Fill Bottom.
V-Yoke Top with Removable Fill Piece. Vertical Lumber In-Fill Bottom.
1K-H - Sliding Stall Door
1K-J - Sliding Stall Door
1K-K - Sliding Stall Door
Euro Arched Yoke. HGH Bottom (Center Name Plate, 1" Grills, & Shavings Guard).
Hinged Fold-Down Rectangular Yoke. HGH Bottom (Center Name Plate, 1" Grills, & Shavings Guard).
*Track system not drawn to scale.
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1K-E - Sliding Stall Door
Grill Top. Vertical Lumber In-Fill Bottom.
Grill Top. HVH Bottom (Center Name Plate, Vertical Lumber In-Fill, and Shavings Guard).
1K-F - Sliding Stall Door
1K-G - Sliding Stall Door
1K-L - Sliding Stall Door
1K-M - Sliding Stall Door
Grill Top. Mesh Bottom.
Rectangular Yoke Opening. Welded Mesh Bottom with Shavings Guard.
V-Yoke Top. HMH Bottom (Center Name Plate, Mesh, and Shavings Guard).
V-Yoke Top. SMS Bottom (Steel Center Name Plate, Mesh, and Steel Shavings Guard Bottom).
YOKE OPTIONS
Bent V-Shaped Yoke (Open)
Removable Bent V-Yoke
Hinged, Fold-Down V-Shaped Yoke (Bent)
Rectangular Yoke (Open)
Removable Rectangular Yoke
French Yoke
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EUROPEAN STALL FRONTS H I N G E D
MADE IN THE USA
S T Y L E
Swooping curves, graceful design, and heavy-duty hardware define our European stall fronts. These stall fronts are functional as they offer your horses maximum socialization and ventilation. They also provide your barn a sophisticated, old-age look and feel. Our hinged stall fronts are equipped with heavy-duty stainless steel rod hinges that are fully adjustable serviceable. Our easy-to-use plunger latch prevents pinched fingers or doors stuck in a closed position. The sky is the limit when it comes to designing your European-styled stall fronts. STEEL FABRICATION: Steel: 100% United States made, 50ksi high tensile strength steel Frame: 14GA 2”x2” square tube Posts: 7GA 4-1/2" Round Posts Euro Wings & Yoke: 1.9" round tube Upper Bars: 1″ round tube on 3″ centers (2″ between bars) on upper bars Lower Bars (Optional): 1" round tube placed on 2.5" centers 1.5" punched u-channel THE FINISH: Steel Treatment: Pre-galvanized steel Powder Coat: Custom TGIC polyester powder coat Our zinc flow-coat galvanization has 30% more galvanization inside and out. All powder coating done in-house using rigorous quality control process. HINGES & LATCH: Hinges: Rod-end hinges that are fully adjustable (304 stainless steel) Latch: Spring loaded plunger latch (304 stainless steel)
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MADE IN THE USA
EUROPEAN STALL FRONT EXAMPLES
2A - Diagonal “Low” Euro Stall Front Vertical Lumber In-Fill
2E - Bent “Low” Euro Stall Front Vertical Lumber In-Fill
2B - Diagonal “Low” Euro Stall Front Vertical Fill Wings. Mesh Door with 2B Center Name Plate & Shavings Guard
2F - Bent “Low” Euro Stall Front
Vertical Fill Wings. Door with Center Name Plate & Shavings Guard
2E
2C - Diagonal “Low” Euro Stall Front Full HMH Design (Mesh Bottom with Center Name Plate & Shavings Guard)
2G - Bent “Low” Euro Stall Front
Vertical Fill Wings. Mesh Door with Center Name Plate & Shavings Guard
2F
2D - Diagonal “Low” Euro Stall Front Full HGH Design (Grilled Bottom with Center Name Plate & Shavings Guard)
2H - Bent “Low” Euro Stall Front
Vertical Fill Wings. Grilled Door with Center Name Plate & Shavings Guard
2K 2J - Bent “Low” Euro Stall Front 2G Full HVH Design (Center Name Plate & Bottom Shavings Guard)
2HEuro Stall Front 2K - Bent “Low”
Vertical Fill Wings. Mesh Door. Full Center Name Plate and Shavings Guard.
2L - Bent “Low” Euro Stall Front
Full HMH Design (Mesh Bottom with Center Name Plate & Shavings Guard)
2M - Bent “Low” Euro Stall Front
Full HGH Design (Grilled Bottom with Center Name Plate & Shavings Guard)
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EUROPEAN STALL FRONT EXAMPLES
2N - Straight Euro Stall Front Vertical Lumber In-Fill
2R - Bent “High” Euro Stall Front
2O - Straight “Low” Euro Stall Front
2P - Arched “Low” Euro Stall Front
2Q - Arched “Low” Euro Stall Front
Full HMH Design (Mesh Bottom with Center Name Plate & Shavings Guard)
Vertical Fill Wings. Mesh Door with Center Name Plate & Shavings Guard
Vertical Fill Wings. Grilled Door. Full Center Name Plate and Bottom Shavings Guard.
2SVertical Lumber In-Fill
Full HVH Design (Center Name Plate & Bottom Shavings Guard)
2S - Bent “High” Euro Stall Front
2T - Bent “High” Euro Stall Front
2U - Bent “High” Euro Stall Front
2V - Bent “High” Euro Stall Front
2W - Straight “High” Euro Stall Front
2X - Arched “High” Euro Stall Front
2Y - Arched “High” Euro Stall Front
Full HMH Design (Mesh Bottom with Center Name Plate & Shavings Guard)
2V
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MADE IN THE USA
Vertical Lumber In-Fill
2W
Vertical Fill Wings. Mesh Door. 2U Full Center Name Plate and Bottom Shavings Guard. 2F
Vertical Fill Wings. Grilled Door. Full Center Name Plate and Bottom Shavings Guard.
Vertical Fill Wings. Grilled Door. Full Center Name Plate and Bottom Shavings Guard.
Vertical Fill Wings. Mesh Door. Full Center Name Plate and Bottom Shavings Guard.
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HARDWARE | European Stall Fronts
Spring Loaded Plunger & Striker Plate
Adjustable 304-Stainless Steel Barrel Hinges
Decorative Post End Caps & Finials (Available in Aluminum, Brass, and Powder Coat)
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LATCH SYSTEMS P I N
L A T C H
&
P L U N G E R
MADE IN THE USA
S Y S T E M S
Pin Latch – Sliding horse stalls include our pin latch made of ½” thick stainless steel. When the door is closed, the pin latch is stored at a 45º angle inside a wall sheath that is bolted either on the stall front or tongue and groove. When the door is in use, the pin latch is safely secured inside the pin provided pin receptacle.
Plunger Latch – European (hinged) stall fronts use our spring loaded plunger latch. This plunger comes with a striker plate to accept plunger latch when door is closed.
Pin Latch (Sliding)
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Flip Latch (Sliding)
Plunger Latch (Hinged)
FEED SYSTEMS S T A L L
MADE IN THE USA
F R O N T S
Grilled Feed Door – This feed option blends into your Stall
Swivel Feeder & Feed Bowl – Our Swivel Feeder
Front design to allow you to feed your horses from the
is a steel-framed door with lumber-fill. On the
comfort of your aisle. Simply open the door using our
back is a Stainless Steel feed bowl. This options
Stainless Steel Plunger Latch to place hay and other feed
allows you to seamlessly provide grain and feed
into your horse's stall.
from the comfort of the aisle.
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WATER SYSTEMS S T A L L
MADE IN THE USA
F R O N T S
Integrated Water Lines This water system allows you to integrate your water lines into your stall front's interior steel channels – allowing you to fill water buckets from the aisle. Pre-drilled holes allow you to install water switches on the stall exterior while spouts are placed on the stall interior.
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WATER SYSTEMS S T A L L
MADE IN THE USA
F R O N T S
American Stalls offers the industry-leading Nelson Automatic Waterers – a must for both the stall and pasture. Each waterer features durable construction – including stainless steel and aluminum. It features mindful design such as a removable drinking bowl for easy cleaning. Available in various mounting options – including wall mounts and freestanding options. Contact your American Stalls Project Manager to determine which is the best waterer for your barn. All waterer systems include a limited 3 year manufacturer's warranty.
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STALL PARTITIONS
MADE IN THE USA
Our horse stall partitions are built in various styles to meet your design and function needs. When making your decision on the design, you should factor in the following elements: 1. The climate in your area 2. The temperament of your horses 3. The operational style of your facility 4. The primary use of the stalls
STEEL FABRICATION: Gauge: 14GA United States steel Frame: 2”x2” square tube Upper Bars: 1″ round tubes on 3″ centers (2″ between bars) 1.5" punched u-channel Hinged partition available to make foaling stalls (i.e. 12'x24') THE FINISH: Steel Treatment: Pre-galvanized steel Powder Coat: Custom TGIC polyester powder coat Superior Protection: Our zinc flow-coat galvanization has 30% more galvanization on tubing, both inside and out. All powder coating is then done in-house using rigorous quality control process.
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STALL PARTITION EXAMPLES
5A - Stall Partition
Full Privacy – Lumber In-Fill
5E - Stall Partition
5B - Stall Partition
1/3 Privacy – 1" Round Bars & Lumber
5F - Stall Partition
Full-Grilled – 1" Round Bars & Lumber
Full-Grilled – 1" Bars, HVH, & Lumber
5J - Stall Partition (Foaling) 5G
5K - Stall Partition 5H 1/3 Grilled – 1" Round Bars, Custom Yoke, & Lumber Fill Sections
⅔ Grilled – 1" Round Bars & Lumber Includes Hinged Foaling Stall Hardware
5E
5C - Stall Partition
5D - Stall Partition
2/3 Privacy – 1" Round Bars & Lumber 5C 1/3 Privacy – Euro Curve, 1" Bars & Lumber
5G - Stall Partition
5H - Stall Partition
Full-Grilled – Vented Mesh & Lumber
5L - Stall Partition
1" Bars & Vertical In-Fill
1" Round Bars & Vented Mesh
5J
5M - Stall Partition Full Vertical In-Fill
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5A
5E – Full-Grilled Stall Partition
5A – Full Privacy Stall Partition
5D 5B – Partial Privacy Stall Partition (2/3 Grilled)
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5A (KIT) | Full Privacy Stall Partition All Fully Welded Partitions can also be built as Kit Partition.
Hinged Partition for Foaling Operates on Hinges (Right) & Plunger Latches (Left)
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BARN ENTRY DOORS H I N G E D
|
S L I D I N G
Your Barn Entry Doors are the first thing you see when entering a barn. They also welcome your horses home. This is why your Barn Doors should operate with ease – all while making a statement. Our Barn Entry Doors use our high-quality steel and industry-leading track system. This combination ensures durability and outstanding protection. We guarantee that our Barn Entry Doors will glide with easy for years to come – no matter how large your Barn Doors are. Choose from dozen of custom options to make your Barn Doors unique to your barn. Choose from glass designs, welded cross bucks, and different fills. Make a statement with a stunning custom barn door from American Stalls.
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BARN ENTRY DOORS
MADE IN THE USA
Make a statement for your barn’s entrance with our Barn Entry Doors. We customize barn doors to look and feel how you would like. Choose from endless finishes, designs, and the ability to embed your logo into our doors. Each Barn Entry Door is tailored to meet your design and function needs.
STEEL FABRICATION: Steel: 100% United States made, 50ksi high tensile strength steel Frame: 14GA 2”x2” square tube (2"x3" and 2"x4" available upon request) 1.5" punched u-channel U-channel accepts standard grade construction kilndried lumber size (2'x6' or 2'x8')
Door Pulls (Exterior)
U-channel built with 14GA steel THE FINISH & DESIGN OPTIONS: Steel Treatment: Pre-galvanized steel Powder Coat: Custom TGIC polyester powder coat Our zinc flow-coat galvanization has 30% more galvanization inside and out. All powder coating is done in-house with rigorous quality control. Cross Bucks: 4" welded cross bucks available Glass Upgrade: Installed, tempered glass available
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Door Pull (Interior)
BARN ENTRY DOOR EXAMPLES
6A - Entry Door (Sliding) Lumber In-Fill
6F - Entry Door (Sliding)
Single Pane Glass & Lumber Fill
6L - Entry Door (Sliding)
Custom Glass & Lumber Fill
6B - Entry Door (Sliding) Vertical Fill & Cross Bucks
6G - Entry Door (Sliding)
Quad-Fill Glass & Cross Bucks
6M - Entry Door (Sliding) Custom Glass & Lumber Fill
6C - Entry Door (Sliding) Vertical Fill & Welded HVH
6H - Entry Door (Sliding) 8-Pane Glass & Vertical Fill
6N - Entry Door (Sliding)
Quad-Fill Glass & Lumber Fill
6D - Entry Door (Single Sliding)
Vertical Fill & Integrated Hinged Door
6J - Entry Door (Sliding)
Custom Glass & Cross Bucks
6P - Entry Door (Sliding)
Quad-Fill Glass, HVH, & Lumber Fill
6E - Entry Door (Hinged) Vertical Fill
6K - Entry Door (Hinged)
Quad-Fill Glass & Vertical Fill
6Q - Entry Door (Hinged)
Quad-Fill Glass & Cross Bucks
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EXTERIOR BARN DOORS D U T C H P A D D O C K
D O O R S D O O R S
Dutch doors are the one of the most versatile options to add to any barn. Dutch Doors add style, ventilation, and sunlight to your barn. Our doors are solid welded and come pre-hung for easy installation. Our latch systems are made from galvanized steel. They are fully manufactured for maximum durability to the elements and rigors of any working barn. Doors can be opened from either the inside or outside. We also build singlehinged doors that can be used as entry doors. Lastly, we also manufacture sliding paddock doors – using the same high-quality track systems as our barn end doors. Rest assured, our steel-based, exterior doors are built to last.
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DUTCH DOORS & PADDOCK DOORS
MADE IN THE USA
Dutch doors (and sliding paddock doors) are the one of the most versatile options to add to any barn. They add key functions including: 1. ELEGANCE: Provide your barn that classic American look and feel. 2. VENTILATION: Gives the opportunity for more cross ventilation in each horse stall unit. 3. SAFETY: Allows for direct exit from each stall in the case of an emergency STEEL FABRICATION: Steel: 100% United States, 50ksi high tensile strength steel Frame: 14GA 2”x2” square tube 1.5" punched u-channel U-channel accepts standard grade kiln-dried lumber size (2'x6' or 2'x8') U-channel built with 14GA steel
Top Door Handle
Barrel Hinge
THE FINISH & DESIGN OPTIONS: Steel Treatment: Pre-galvanized steel Powder Coat: TGIC polyester powder coat Our zinc flow-coat galvanization has 30% more galvanization inside and out. Powder coating is done in-house under a rigorous quality control process. Cross Bucks: 4" welded cross bucks Glass: Installed, tempered glass available.
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Cane Bolt Latch for Bottom Door
EXTERIOR BARN DOOR EXAMPLES
7A - Dutch Door (Lumber) Vertical Fill
7F - Dutch Door (Glass)
Quad-Fill Glass, Grill Guard, and Vertical Lumber Fill
7B - Dutch Door (Lumber)
7C - Dutch Door (Lumber)
7G - Dutch Door (Glass)
7H - Dutch Door (Glass)
Cross Buck (Bottom)
Quad-Fill Glass, Grill Guard, and Cross Buck (Bottom)
Double Cross Buck
Single Pane Glass, Grill Guard, and Vertical Fill
7D - Dutch Door (Lumber) Welded HVH
7E - Dutch Door (Glass) Single Pane Glass, Grill Guard, and Cross Buck
7J - Dutch Door (Glass)
6-Pane Glass Design with Mesh Guard, Arched Yoke, Vertical Fill Lumber and Cross Bucks (Bottom)
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Note: All Dutch Doors with Glass-Tops include Protective Grill Guards behind Tempered Glass
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Note: All hinged Dutch Doors can be built as Sliding Paddock Doors (as shown above).
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BARN WINDOWS
MADE IN THE USA
Our barn windows are built to bring ventilation and natural light to your barn. Each Window is made to order to seamlessly fit into your openings. Barn windows are often paired with yokes to promote socialization. Our barn windows give your horse the ability to hang his head to enjoy fresh air. Lastly, All windows are solid welded and arrive pre-hung, ready to install. Key features include: 1. Can open 180-degrees to allow for maximum airflow and socialization 2. Allow natural light to enter each stall – making for a healthier barn environment 3. Depending on the climate, our barn windows can be prepared for glass in-fill or no glass in-fill STEEL FABRICATION Steel: 100% United States made, 50ksi high tensile strength steel Frame: 14GA 2"x3" Angle Frame & 2”x2” square tube Yoke Upgrade: Low Yokes and Mid Yokes Available Grill Guard: 7/8" Round Tube Grill Guard Available THE FINISH: Steel Treatment: Pre-galvanized steel
Barrel Hinge
Powder Coat: Custom TGIC polyester powder coat Our zinc flow-coat galvanization has 30% more galvanization inside and out. All powder coating done in-house using rigorous quality control process. HARDWARE & HINGES: Includes 304 stainless steel barrel hinges Includes hold back latch and non-locking handle Hinged window grills include integrated thumb-tab hinge
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Window Handle
BARN WINDOW EXAMPLES:
8A - Dutch Window Vertical Fill Lumber
8E - Shutter Window Vertical Fill Lumber
8B - Dutch Window
Vertical Fill & Cross Buck
8F - Shutter Window
Single Pane Glass & Grill Guard
8C - Dutch Window
Single Pane Glass & Grill Guard
8G - Shutter Window
Quad Fill Glass & Grill Guard
8D - Dutch Window
Quad Fill Glass & Grill Guard
8H - Shutter Window
Single Pane Glass, Grill Guard, & Window Yoke
8M - Window Accessory
8J - Arched Shutter Window Vertical Fill Lumber
8K - Window Accessory Hinged Grill Guard
8L - Window Accessory Mesh Grill Guard
Yoke Guard Window
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Hinged Dutch Window (Lumber) paired with Window Yoke
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Hinged Shutter (Lumber)
Hinged Dutch Window (Glass) paired with Window Grill
Hinged Shutter (Glass) with Fixed Grill Guard
Window solutions custom built for your design and functionality goals 61
DESIGN FINISHES G A L V A N I Z A T I O N
&
P O W D E R
C O A T
At American Stalls, we guarantee that your stabling equipment is elegant and built to last. That is why all of our products use pre-galvanized steel. This steel ensures that your investment is well protected from the rigors of any barn environment. We take pride in our products' beautiful finishes. Our team will help you choose a finish that is the most appropriate for your needs and geography. Our finishes include: HOT-DIP GALVANIZATION: Hot dip galvanizing will provide the best protection from rust. This process creates a thick, scratch-resistant and virtually rustproof coating. We first completely weld and cleans our products. The entire product is then submerged into a bath of molten zinc. This zinc bonds to the steel to create several layers of zinc iron alloy. This creates the easy-identifiable crystallized pattern that covers the surface. POWDER COAT FINISH: Powder coasting is superior to all other forms of paint application when it comes to stalls – leading to the smoothest, most uniform finish. Before coating, we ensure that our steel is grind down to ensure a smooth, consistent finish. This coating forms a smooth protective “skin” over the equipment’s steel.
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DESIGN FINISHES P O W D E R
C O A T
F I N I S H
All custom stable equipment is finished with industryleading finishes. Our powder coat products have the broadest formulating range in color and gloss, and many will meet or exceed AAMA 2603 performance requirements. Our powder coat provides excellent
MINERAL BLACK
STORM GREY
ELECTRIC GREY
SANDALWOOD
SIGNAL WHITE
STATUTORY BRONZE
PINE GREEN
MOSS GREEN
CABERNET RED
CHOCOLATE BROWN
flexibility, impact resistance, and application properties. Typical uses include extrusions, premium agricultural equipment, and heavy duty machinery and equipment.
KEY INFORMATION: Film Thickness: 2-4 mills Humidity Resistance: 1,500 hours: no more than "few" blisters size 8, figure #4 ASTM D 714 Corrosion Resistance: 1,500 hours of salt solution: minimum rating of 7 on scribe or cut edges: minimum blister rating of 8 in the field (ASTM D 1654) ASTM D 714 Quality Control: Our powder coating process is done inhouse to ensure highest quality standards. Complimentary Finishes: 10 Options (Right) Custom Finishes: Are you looking for a custom finish? Our team can provide up to a 98% match when provided with a custom finish. Consult an American Stalls team member for more information and surcharges.
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FILL MATERIALS L U M B E R
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H D P E
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S T E E L
At American Stalls, we combine our expertise in steel manufacturing with the very best fill materials. Complete your luxury stabling equipment our equine-safe fill options. Southern Yellow Pine: The majority of American Stalls projects utilize our Southern Yellow Pine. We offer this lumber in a tongue and groove configuration at 2″ x 8″ x 12′. It is double v-notched for a tight fit and construction grade-one for ultimate strength. This lumber is also easy to stain – allowing you to achieve the exact aesthetic for your barn. High Density Polyethylene (HDPE): Our HDDPE comes in a 2″ x 6″ x 12′ tongue and groove configuration. HDPE is a plastic-based lumber which is kick-proof and bite-proof – offering a longer product life-cycle. Additionally, it is extremely easy to clean and maintain. This characteristic makes it especially suitable for facilities that have strict biosecurity requirements. Brazilian "Tigerwood": Offered in a tongue and grove 1″ x 5″ x 3′-7′, double v-notch configuration. This premium fill offers a very unique and rich appearance. It is beautiful, low maintenance, and one of the strongest woods on the market. Additionally, it is very resistant to bugs, decay and rot – making this lumber ideal for humid climates.
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STALL GATES " S T A L L
S C R E E N S "
As horse people, we used almost every stall gate in the market and we never quite found one that met our high standards. For that reason, we decided to build our own stall gates in 2011. Ever since, our stall gates have built a reputation for their elegance and strength. When you purchase our stall gates, you can expect premium steel components, safe design, and a stunning finish. Whether you are remodeling your existing barn, redoing an existing show barn, or simply building your first new barn, our stall gates are the perfect finishing touch. Our stall gates are extremely versatile as you can also place them behind your existing Dutch door or paddock door. Regardless of the application, our stall gates are bound to add elegance, ventilation, and safety. Our Stall Gates (European Style) are guaranteed to be a hit in your barn.
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STALL GATES S T A L L
S C R E E N S
American Stalls’ Stall Gates are the perfect addition to any existing barn or for a new barn project. Our Stall Gates are available in two sizes: HALF-SIZE: 51" W x 42" H – Perfect for large breeds, ponies, and miniature breeds FULL-SIZE: 51" W x 65" H – Perfect for larger horse breeds GRILLED: 51" W x 58" H – Perfect for all horse breeds BENEFITS: Mesh promotes airflow and odor management Yoke allows for increased socialization Bar & Mesh design allows for clear visibility STEEL FABRICATION: Gauge: 15-GA frame | 16-GA bars Frame 1.25" square tube European Yoke: 1.10" round tube Bars: 7/8" round tubes placed on 2.5" centers Mesh: 2"x2" vented openings THE FINISH & MISCELLANEOUS: Steel Treatment: Pre-galvanized steel Powder Coat: Black Installation hardware is included with each stall gate – including hinges, gate chain, and screws
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STALL GATES
FULL-SIZED STALL GATE (65"H)
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HALF-SIZED STALL GATE (42"H)
GRILLED STALL GATE (58"H)
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HALF-SIZED STALL GATE (42" H)
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As seen in Martha Stewart's barn renovation & as featured on the Martha Stewart Blog
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FULL-SIZED STALL GATE (65" H)
Idea: Our Stall Gates can be custom powder coated to a finish of your preferance at a surcharge.
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The barn is the setting for life’s most precious memories.
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PORTABLE HORSE STALLS P R E M I U M H O R S E
T E M P O R A R Y S T A L L S
American Stalls’ portable horse stalls can be found at the best equestrian facilities worldwide – including the best Showgrounds, premier US fairgrounds, and many Grand Prix-level training facilities. Our portable horse stalls lead the industry because of our commitment to design, durability, and safety. The Show Series horse stalls feature heavy-duty steel components, premium craftsmanship, and mindful design that promotes safety. Although “portable” and “temporary,” our Show Series horse stalls are built to last and safely house your horses. Rest assured, your American Stalls portable horse stalls will serve your horse and facility for years.
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THE CLASSIC SERIES P O R T A B L E
H O R S E
S T A L L S
The Classic Show Series horse stalls are premium portable horse stalls that can be found at some of the best facilities across the world. They feature: Galvanized steel and a powder coat finish provide superior rust protection for 15+ years. All steel bars mindfully spaced 3″ apart for optimal safety and ventilation. Heavy-duty steel that withstands any impact from horses and heavy machinery 40oz vinyl that withstands kicks and other impact Vinyl is UV-stabilized so you can set up your stalls indoors or outdoors.
STEEL FABRICATION: Gauge: 14GA frame | 16GA bars Frame: 1.25" square tube Bars: 1.00" round tubes placed on 3" centers Steel Treatment: Pre-galvanized steel Pre-welded door (48") that swings out a complete 180º THE FILLER & FINISH: Powder Coat: Black is standard (other colors available) Vinyl: Tan vinyl is standard (other colors available) 40oz vinyl (2 sheets per panel) 4-layered polyethylene foam placed between vinyl Alternative Fill: HDPE in-fill available
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STALL PANEL
PRICE
9' Front Panel 9' Divider Panel 12' Front Panel 12' Divider Panel
Custom Custom Custom Custom
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AMERICAN HDPE FENCING 1 0 0 %
A M E R I C A N
F E N C I N G
M A D E
S O L U T I O N S
Our American HDPE Fencing is safest, most durable, and long lasting fencing for your horse farm and barn. We offer our fencing in 8 beautiful colors to compliment the look you are trying to achieve in your property. All finishes are protected by a special UV protection package to ensure your fencing will retain its beauty for many maintenance free years. Since our Fencing is manufactured from 100% HDPE, it will not crack or become brittle even in extremely cold weather. Our Fencing is available in 2,3,4,5, and even 6 rail configurations to provide you with flexibility. Perfect for everything from your farm's perimeter to your paddocks to stall runs.
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HDPE FENCING F E N C I N G
F O R
T H E
F A R M
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B A R N
Specifications & Materials Rails measure 2'x6' – supported and stiffened by 2 internal reinforcing ribs. Rail lock into the 6"x6" posts Available with 2, 3, or 4 rails, and 7′, 7.5′ or 8′ posts 100% American Made Benefits Strength – Wall thickness is ~2x of comparable fencing Easy Installation – No pre-drilling needed Environmentally sound and non-toxic Impact Resilient – Higher flexural strength than most fencing products Performs well in extreme temperatures
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EQUINE FLOORING R U B B E R R U B B E R S T A L L
P A V E R S
E Q U I N E
M A T T R E S S
M A T S S Y S T E M S
Stall flooring is essential to the performance and safety of any horse barn. That is why our American Stalls team has partnered with the best flooring suppliers in the industry to supply superior flooring solutions to our customers. Our flooring options include aisle pavers, stall mattress systems, and premium horse rubber mats. Regardless of the product, our equine solutions is guaranteed to: Promote good joint health and overall health among your horses Promote a safe barn that provides traction through anti-slip properties Save you on bedding and labor costs over the long run
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STALL MATTRESS S T A B L E
C O M F O R T
Our stall mattress system is a wall-to-wall waterproof stall mat system. The StableComfort™ stall mat system provides unsurpassed comfort through a resilient stall surface that simulates natural turf. While standing, this stall flooring system provides a supportive, even surface. While lying down, the StableComfort stall flooring decreases the timeline of injury rehabilitation and aids in loosening stiff joints. The system ultimately helps reproduce the characteristics of natural pasture by providing a comfortable surface for your horse to rest upon.
GENERAL INFORMATION: Available for any stall size Standard version: Includes rubber-filled mattress, rubber crumb, top cover, and plastic strip fasteners Premium version: Includes all of the above and an additional 3/4" thick foam pad BENEFITS: Easy to clean Proven to be equivalent to 4-6" of bedding Decreases the timeline of injury rehabilitation and aids in loosening stiff joints
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Starting at $1,300 Per 12x12 Stall
StableComfort Mattress shown
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RUBBER MATS I N T E R L O C K I N G
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S T R A I G H T
E D G E
Comfort, traction, and urine/odor management are of utmost importance in your horse stalls. That is why our American Stalls mats are engineered to provide the best in all areas. Our interlocking mats are backed by a 5-year warranty that is guaranteed never to curl or buckle. Made from 100% vulcanized rubber, our mats are designed to maintain shape under extreme machinery from even heavy machinery.
RUBBER MAT (3/4") 100% Recycled, Vulcanized Rubber Thickness: 3/4" Surface Texture: Flat top, button bottom Size: 4' x 6' Weight: 94 lbs Formats: Interlocking, Straight Edge, or Custom Cut FEATURES & BENEFITS Completely non-absorbent Dual surface – button down for drainage/cushioning, buttons up for maximum traction Ultra durable
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INTERLOCKING STALL MATS Available in most common stall sizes. Our stall mat kits feature our tight-fitting dovetail interlocking tabs to minimize movement and urine seepage. Stall mat kits have interlocking seams and square cut outside edges. 100% Recycled Vulcanized Rubber
SPECIFICATIONS 100% Recycled, Vulcanized Rubber Thickness: 3/4" Surface Texture: Flat Stall Sizes: 12'x12', 10'x12', and Custom Size: 4' x 6' FEATURES & BENEFITS Minimizes urine accumulation in horse stalls and horse barn aisles Improved comfort 5 year limited warranty. Recommended installation on concrete, asphalt, or properly prepared surfaces.
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RUBBER PAVERS I N D I V I D U A L
R U B B E R
P A V E R S
Our Rubber Pavers are attractive flooring, perfect for aisles and grooming areas. They are easy to install on sand, gravel, crushed stone, and concrete. Built from premium rubber, they offer durability and slip-resistant properties in all weather seasons while providing ample cushion for your horses' hooves. SPECIFICATIONS 100% Recycled, Vulcanized Rubber Paver Size: 7 3/4" x 6 1/4" 2 Thicknesses: 7/8" & 1-3/4" FEATURES & BENEFITS Excellent shock absorption and protection Resistant to bacterial growth and mold Slip-resistant even when wet Controls bacteria and dust Easy to install and maintain Recommend to installing it over a compact gravel base or concrete.
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As seen at the US Park Police Horse Stables & Education Center in DC
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HARDWARE & ACCESORIES D E T A I L S
F O R
T H E
H O R S E
B A R N
Details are everything. Whether it is in a barn or a private residence, hardware can make the world of a difference. At American Stalls, we offer our hardware and accessories in steel, aluminum, bronze, and brass materials. Our brass and aluminum accessories can add elegance to your barn. This includes ball finials and flat caps to the round posts in your stall fronts. We also offer accessories – including cross tie rings, blanket bars, saddle racks, and bridle hooks – that not only provide a beautiful look, but serve a functional purpose. Each piece of hardware is handcrafted by local artisans using 100% United States raw materials.
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BRIDLE HOOK (ROUND) Timeless, refined design is the hallmark of our Roosevelt Collection. Distinguished by the interplay of smooth solid brass and clean lines, this Bridle Hook reflects superior craftsmanship and ultimate longevity. Each Bridle Hook is equipped with a bridle curve and tastefully appointed hook. Solid brass, hand polishing and a robust powder coat ensure an enduring finish. Give your tack room an instant upgrade with our Bridle Hooks.
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SINGLE HOOK Timeless, refined design is the hallmark of our Roosevelt Collection. Solid brass construction and precise lines set the stage for our versatile Single Hook. Each Single Hook features a hefty baseplate and tasteful hook. Solid brass, hand polishing and a robust powder coat ensure for an enduring finish. Install our Single Hook around the barn from your stall fronts to tack room to grooming bays. Give your barn an instant upgrade with our Single Hooks.
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DOUBLE HOOK Timeless, refined design is the hallmark of our Roosevelt Collection. Solid brass construction, precise lines, and tastefully placed hooks define our Double Hook which pairs splendidly with our Single Hooks. Each Double Hook features a hefty baseplate and two hooks. Solid brass, hand polishing and a robust powder coat ensure for an enduring finish. Install our Double Hook around the barn from your stall fronts to tack room to grooming bays to even your powder room. Add flexibility to your barn with our versatile Double Hooks.
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CROSS TIE RING Brass Powder Coated Cross Tie Ring – Wall-Mounted Horse Tie Ring Crafted with precision and strength, each set includes a mounting plate and heavy-duty ring to safely secure horses during grooming, tacking, or vet care. With its clean design and exceptional functionality, this cross tie anchor is ideal for barns, grooming areas, and wash stalls. A staple in every barn, trusted by equestrians who value safety, craftsmanship, and design.
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IT’S ALL IN THE DETAILS...
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GATE LATCH Our Gate Latches are built using heavy-duty 304 stainless steel. They are then finished in a durable black powder coat finish. These Latches complement our Stall Gates. Clients can also use these latches for other purposes including existing sliding horse stalls, paddock gates, and other equine gate products. Our Gate Latch is guaranteed to stand the test of time and safely house your equine friends. 13 mm diameter solid bolt 12.5mm padlock hole.
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BLANKET BAR Our blanket bars are a must in every barn. Each blanket bar is handcrafted to ensure your blankets are in great condition after each workout. Our blanket bars are designed to be 38” wide and provide 6” of depth to make sure you have ample space to hang multiple blankets. Our clients mount these blanket bars to their stall fronts, in the aisle, and even in their tack room wall. Available in two (2) round tube diameters including 1.3" and 1.9" diameters.
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SADDLE RACK (WALL-MOUNTED) This heavy-duty steel saddle holder is designed to support English saddles, making it a versatile choice for any barn setup. Featuring a sleek, powder-coated finish, it resists rust and corrosion while providing a clean, professional look. Ideal for barns, stables, horse trailers, and home tack rooms, this space-saving rack ensures your saddle stays off the ground, dry, and properly shaped. Perfect for horse owners, trainers, and barn managers looking to protect their tack and maximize space.
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BARN LIGHTING D E T A I L S
F O R
T H E
H O R S E
B A R N
In any horse barn, we emphasize the need for proper lighting. We build our exterior doors to ensure ample natural sunlight enters your barn. This helps keep your barn healthy and well lit. In addition to natural sunlight, our team offers the highest-quality exterior and interior lighting for your barn. Our approach to lighting is similar to our approach to any of our stabling equipment. Each light fixture should be an elegant addition to your barn's aisle and exterior facade. Inspired by early 20th century lighting, we’ve taken classic designs and updated them with modern finishes and options. Each lamp is truly an art piece. Last but not least, each light fixture should be exceptionally durable. Our lighting uses sustainable, 100% American metals including steel, copper, and brass. We then use the same high-quality finishes to ensure that your barn lighting is elegant and built to last.
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BARN LIGHTING THAT INSPIRES
GOOSENECK LAMPS Pricing Varies Depending on Customization First made popular in the mid-1900s, gooseneck light fixtures are an iconic turn-of-the-century style of wall lighting. Known for the bent, swooping shape of their arms, our gooseneck lights provide a unique vintage look reminiscent of the fixtures found on classic farmhouses and barns. Our gooseneck fixtures and light shades are offered with various mounting options, sizes, and finishes. Shades vary in width, height, color, and finish to match or contrast with the gooseneck arm, depending on individual preferences. An American Stalls Project Manager can assist with customized options.
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WALL SCONCES Pricing Varies Depending on Customization Wall sconce lights typically have compact mountings that keep the fixture close to the wall or mounting surface. This low-profile design makes wall lamps suitable for narrow or tight spaces like barn tack rooms, breezeways, feed rooms, and barn offices. Wall sconces are also adaptable as accent lighting in larger aisles. With dozens of customization options to choose from including finish color, mounting styles, LED options, and add-ons like wire cages and cast guard and glass, your wall sconce can be hand-crafted to complement most any décor or space. An American Stalls Project Manager can assist with customized options.
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Honesty We are a family run and operated business located in northern Virginia that believes in good, honest work. This means that our team members will be honest about production times, transparent about upgrade costs, and work hard to get you the most costeffective solutions. You can expect a well-made
OUR VALUES & PLEDGE
product that is built with integrity and that will serve you for years to come.
Excellence You will see our attention to detail in everything that we do at American Stalls. This means silent track systems, seamless welds, and beautiful finishes. It means that our products will fit and function in your barn as advertised. It means customer service that continues to support you – even years after your initial purchase. In short, we will deliver a world class customer experience.
Extreme Ownership We have been around since 2006 and we fully intend on being around 100 years later. For this reason, we think long-term in everything we do. This includes our choice in materials and our approach to building relationships with our clients, We always work hard to deliver long-term value.
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RELATIONSHIPS & SERVICE
HOW WE SUCCEED
Exceptional customer service is in our genes. Some just have it – an innate desire to deliver meaningful experiences. What our clients speak about most is that singular experience of being truly seen, heard, and understood. This relationship-driven approach continues long after the original purchase. At American Stalls, we work instinctively and from the heart to serve our clients. An American Stalls purchase is an investment in equine products, but also in a relationship with our firm. Each purchase is the seed for our purpose. We deeply care for our people and make it our mission to build long-lasting, genuine relationships with our clients.
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AMERICAN STALLS Luxury Stabling Equipment & Hardware
WWW.AMERICANSTALLS.COM 10625 Jones Street, Suite 101A, Fairfax, Virginia USA 22030 Toll-Free: (855) 957-8255 | sales@americanstalls.com